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This week, we discuss Siemens Gamesa’s MASSIVE 21 MW turbine prototype, Vestas and Siemens Gamesa layoffs in Europe, trade relations between the US and EU in 2025, and the proper out-of-office email etiquette.

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Allen Hall: If you want to know why Siemens Gamesa is betting big on a 21 megawatt offshore turbine while others scale back, what Norway’s 25 billion oil and gas investment means for renewables, and how manufacturing challenges are reshaping European wind energy, stick around. Plus, we’ve got big news about Wind Energy O& M Australia and a chance to win an exclusive Uptime Podcast mug in our first ever listener survey.

I’m Allen Hall, and this is the Uptime Wind Energy Podcast.

You’re listening to the Uptime Wind Energy Podcast, brought to you by BuildTurbines. com. Learn, train, and be a part of the clean energy revolution. Visit buildturbines. com today. Now here’s your hosts, Allen Hall, Joel Saxum, Phil Totaro, and Rosemary Barnes.

Allen Hall: Just the season of giving, and this year we want to give you a voice in shaping Uptime’s future. As we wrap up another amazing year of wind energy conversations, we’re launching our first in person event. And yes, there’s a special holiday surprise involved. Picture yourself sipping your morning coffee from an exclusive Uptime Podcast mug.

Which could be yours just for participating. All we need is five minutes of your time to tell us what sparks your interest and what you’d love to hear more in 2025. Whether you’ve been with us since day one or just caught your first episode, your thoughts matter to us. So dash over to uptimewindenergy.

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Allen Hall: There’s a dynamic story in international trade relations happening at the moment where the president elect of the United States has issued a statement regarding US EU trade dynamics and through a social media post U. S. leadership has called for a European Union to address its trade deficit with the United States through increased purchases.

Of all things, American oil and gas. Now this threat comes in to light with all the tariff discussions that have been happening over the last several weeks. And the EU and the U. S. I think privately behind closed doors have been talking and trying to tap this down a little bit. But this comes in light of, Joel, that Norway is busy drilling away also, that they plan to spend about 25 billion dollars in 2025 drilling a number of holes, looking for more oil and gas, which I assume are headed right to the EU.

Joel Saxum: Yeah, absolutely. I think the thing about this that we have to understand is we’re, this is a wind energy podcast, so we’re into renewable energy. We want we’re looking for energy transition. I think the thing that we all need to understand is that the energy transition is not going to be a flick of a switch, right?

We’re oil and gas is in literally everything that you touch every day. Like the mouse, my computer, my cell phone, my coffee cup, like petroleum products are in everything. So until we find out. different source for that, those products, it’s not going to go away. So with that being said, the, you also have to understand that it’s going to play a huge factor on global economics because like we’re talking here, EU in the U S and you have Norway, there.

So Norway being the, one of the largest natural gas producers in the world, I think they’re number four behind like the U S Russia and Qatar, however you want to say it. But we saw this in the last few years, the economics and the political geopolitical strife play out in Eastern Europe with the, the conflict we’re having over there.

And then we had this last Presidential campaign series over here in the United States. One of the big things that president elect Trump said was drill, baby drill. We’re going to continue to push the United States on what we can do for output for natural gas and oil, which we’ve hit records year after year in the last few years.

So it’s a way to balance the books globally, right? So if we want to if the U S wants to flex muscle this is a way to do it, definitely force, force some of our trade partners to take some oil and gas.

Allen Hall: Does this change the dynamic though in terms of renewable energy in Northern Europe or greater EU?

Joel Saxum: I don’t think so as of yet. I think people will continue to push for renewable energy projects. They’re just not happening quick enough, right? You can’t, there’s only so many goods, like spots for wind farms, say like in Germany that have been cited for their wind farms are built there, they’re in operation.

So you’re seeing, instead of all kinds of new field, like we have in the United States, a hundred, 120 turbine wind sites that just not being built. So you still have this gap where the thirst for natural gas for heating and power is very. It’s going to continue to happen. I don’t think it’ll change in the near term a whole lot.

I think you still have, in my opinion, we still have 10, 20 years left of the same kind of hydrocarbon thirst that we have right now.

Allen Hall: Phil, is there going to be a big push in terms of growth in the EU to grab more oil and gas exploration while

Phil Totaro: they can? But let’s keep a couple of things in mind with this conversation.

One is that the trade imbalance between the U. S. and Europe is roughly only about 200 billion. Obviously that’s a lot of money, but in the grand scheme of things I don’t know why. This is coming up as a topic when that’s something that could, it could be closed by them buying more, liquefied natural gas from the U.

S., which is what they’re obviously trying to accomplish. But I don’t know why this is a big thing. And in the meantime, Europe has bigger issues with having Norway basically replacing, Norway’s drilling, replacing Russian gas supply when they could also be investing equally as heavily into, repowering repowering in Spain, repowering in France, repowering in Germany.

And Portugal although that’s already happening a little bit but, they’re just not doing what they could be doing to take advantage of renewable energy as power source as opposed to continuing to operate on an oil and gas based infrastructure.

Allen Hall: It just seems like there’s a limited amount of growth in oil and gas in Europe.

I know there’s, they’re trying to deal obviously with a lack of resources coming further from the east, but that won’t last that long. It doesn’t seem like it with all the electricity generation that’s happening. Off the coast of the United Kingdom and other places. There’s going to be a lot of electricity feeding Europe here shortly.

It doesn’t seem like it would be the right time necessarily to put a bunch of money into oil and gas, but Equinor, being one of the players here, is doing it, in which is. Odd also because Equinor is what, the second largest stakeholder in Orsted, which is the renewable energy leader in Europe for the most part.

There is, there’s a lot of dynamics happening here. Do you think that this is going to over the next couple of months as the new administration comes in, do you think this is going to tamper down or is this just going to get elevated even more and more as the discusses about trade deficits and tariffs pick up?

I think it’ll ramp up. To

Joel Saxum: be honest with you, I guess let’s look, let’s go back and look at Norway. Why Norway does what they do in the oil and gas world. Even though they’re touted as, one of the most green societies. They have the highest adoption rate of EVs. They run on a lot of renewable energy themselves.

The majority of it’s renewable, a lot of hydro up there. They’re, they are also like, I believe it is, and Phil correct me if I’m wrong here, but per capita the richest country in the world. Or one of the richest countries, the top three. Because and all of that is based on oil and gas monies in the sovereign wealth fund of the country of Norway.

So they’ve been, they’ve built their economy on oil and gas. They know how to do it. They know how to do it well. And they see that over the next, I think there was a study that came out by 2050. There’s a reserves that they should be exploring internally right now that are worth like 1. 4 trillion.

So they, I think they’re trying to set themselves up for the future. No matter what the future looks like, them, they, themselves, they’re pretty set for renewable energies in that transition. But they’re building as much wealth as they can now

Phil Totaro: for what happens next. To their credit, they have been investing some of that sovereign wealth fund money in but as their pot grows, the percentage that they’re investing in renewables hasn’t necessarily grown.

It’s just that they’re, incrementally as their pie gets bigger, they’re spending more money, as an absolute value, but they’re still spending the bulk of that sovereign wealth fund money and reinvesting in oil and gas exploration and extraction as opposed to, spending more on renewables.

We still need to get them to shift that percentage so that we increase more money flowing to, more capital flowing to to renewable energy projects.

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It, there are effects happening downstream, not directly related, but somewhat related. Siemens Gamesa has reached a pre agreement with unions to implement temporary layoffs, affecting a little over 400 workers at several of its wind turbine manufacturing sites in Spain. Now these temporary layoffs, Involve benefits up to 85 percent of the workers salaries.

So the workers get 85 percent of their base salary for the time they’re being laid off. And it requires the workers to agree to this. But you see this kind of ebb and flow within Siemens Gamesa where they’ve had trouble with some of 5X machines that seem to be mostly based in Spain. And the 4X machine just started reselling a couple of months ago.

The 5X, who knows, haven’t heard much about it lately. And meanwhile, Siemens Gamesa is selling offshore turbines that are made elsewhere outside of Spain. And it just seems like Spain and the older Gamesa parts of Siemens Gamesa are going to be impacted over the next couple of months. And similar things are happening up in Vestas in the Isle of Wight.

It’s made of manufacturing facility there. The plan was to shut it all down. There was 600 workers there. But it looks like they’re going to try and negotiate with the UK government to save about 300 manufacturing positions for onshore wind blade projects. Basically they ran out of sales on the offshore blade that was being manufactured there and it was over.

They didn’t have any more orders. So they were just going to close it. That’s a huge problem. Now, remember Vestas and some of the people we. Talk to regularly like Nicholas Goddard and some others. There’s a technology center at the Isle of Wight that is not being affected. So that will remain open and part of their R& D blade development will still exist there, but the manufacturing is in trouble, which leads to the greater discussion of wind turbine manufacturing in Europe is generally in trouble.

You don’t see the amount of growth that you would like to see there at the minute, and with the shifting of resources and the closing of some facilities and temporary layoffs, although they’d be temporary, It’s not indicative of growth over in 2025 or 2026. Is that how you’re reading these tea leaves, Joel?

Joel Saxum: Yeah, a hundred percent. And what I’m seeing is okay, so let’s go let’s dial it back to the Siemens thing we’ve heard for the last year and a half. We were sitting having this same conversation almost last year at this time about the 4X and 5X machines not being sold. And once they do say, you know what, we’ve fixed the problems.

And we’re going to start selling them again. There’s going to be a ramp up period to get those sails back out, to get these, to get wind farms, permitted and sited. And this is going to be our turbine of choice. And in the meantime, there is other 4x and 5x machines out there on the market.

Nordex is out there, I’ve seen some GE 5.5x being installed in the States. So other turbines have backfilled some of that spot. So I think In my mind, I expected this to happen in Spain earlier. I expected this to happen back this past summer. But now that we’re seeing that they’ve gone back to sales of this platform that was manufactured here, and the sales may not look that good or that promising, I think at a certain time you just gotta You got to start trimming the fat.

You got to get back to that what, I guess what GE was saying is going lean.

Allen Hall: Phil, does that bode well? Because we’re not seeing closure in Spain, for example, is not being offset by more factories being built in Brazil or in India. You’re not seeing a shift in manufacturing. You’re just seeing the closing or the reduction of some of the sites.

That can’t be good. And is that just then forcing a real significant play? For European manufacturers, Vestas and Siemens, into offshore. Is that where the money’s going to be?

Phil Totaro: Ultimately, factory closures or even temporary reductions are usually tied to order book. If they’re not getting the order book that those factories normally serve, then it’s just a pay cut.

to ramp down, even though, again, in the case of Siemens Gamesa, they’re going to be paying out 85 percent of the salaries for a period of technically up to two years, according to the agreement they have in place with the the union over there. So You know, I don’t think it’s going to, people are going to be sitting on the sidelines for two years.

At least I certainly hope not their factory workers should be able to get back to work in late 2025, early 2026. But the reality of that is it’s again, as Joel said, it’s predicated on the order book that they’ve got and what they need to be able to do to deliver. Now, in the meantime, as you’ve proposed.

How do they make money? It’s going to be on services for which a lot of the installed capacity in Europe that they’ve deployed, whether it’s Siemens, Vestas, GE, or Nordex, or even Enercon for that matter in the past five or so years, Pretty much, I don’t have a precise number, but I’m going to, I’m going to venture a guess and say it’s got to be 80 to 85 percent of the capacity installed in Europe has an OEM service contract, maybe not a full wrap service contract to go with it, but a lot of it’s, OEM service.

So that is revenue generator for them. And then also, as you mentioned, offshore. Is also a possibility both on the turbine manufacturing and installation as well as services in offshore as well. Talking Vestas

Joel Saxum: in the same thing, downsizing, changing over a facility, what to do with the people.

They’re going to offer the people that lose jobs at theirs. They’re going from 600 people down to 300. They’re going to offer them positions in different places within Vestas greater. So that’s a I like that approach because you keep those employees and you keep some of the knowledge base there.

But on the other side of this, some of the repurposing of that facility that we were talking about with Vestas. is driven by the UK government because they’re going to start making more onshore blades out of what was at a facility for offshore blades. That helps for growth as well. So the Vestas you’re seeing, I don’t want it to be doom and gloom, right?

You’re talking about Siemens layoffs and Vestas cutting jobs and stuff. But some of the Vestas facilities will be repurposed as well.

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Book soon to secure your spot and experience a difference in blade access, speed, and efficiency. Visit BladePlatforms. com and get started today. That leads into another discussion about Siemens Gamesa, because there’s been photos taken and images shown on the interwebs of Siemens offshore wind turbine prototype headed to Denmark’s Österlund Test Center.

And the unannounced turbine, which is being dubbed the SG21 276DD, features 135 meter blades and a 276 meter rotor diameter, making it that would be the largest wind turbine ever built in Europe. And the specifications include Obviously, in the name, direct drive, DD, and a pitch power output of 21 to 23 megawatts, and a 132 kilovolt output voltage.

So that’s unique. Now, this has got to be a huge risk for Siemens Gamesa, just because of the size of the turbine, with all the things we just saw with Bing Yang, and those blades break that dramatic video, and all the problems that GE’s been, Vernova’s been having, offshore in the UK and off the coast of Massachusetts with blades of a pretty significant size.

Is the Siemens Gamesa 21 megawatt make a lot of sense here now that sort of Vestas and GE have backed off and said 15 is where they’re going to stop and GE Vernova basically saying they’re not going to build any offshore wind turbines for a while so they’re just competing with Vestas. Vestas will sit at 15, Siemens Gamesa will be at 21 with completely in their turbine.

How is Siemens Gamesa going to de risk this and get People to the table to order these turbines.

Phil Totaro: You’ve got a couple of things going on here. One is they wouldn’t be building a turbine unless there was demand. Because it’s, 250 million in non recurring engineering costs to design and build a brand new product, turbine.

So there’s that. At the end of the day, if Siemens doesn’t build. A 21 megawatt wind turbine, and the Chinese have them. Aren’t you going to expect that unless there’s some kind of regulation put in place by the EU that says thou shall not buy Chinese wind turbines that what’s their other option going to be?

Developers are going to, again, want the biggest thing they can get their hands on, so if there’s no Western OEM that’s offering them that option, it almost necessitates them, Taking the Chinese offering, product offering, seriously. We know that GE is stopping,

Joel Saxum: right? We know GE said no, we’re not doing the 18 megawatt machine, we’re not doing offshore, all sales stop, everything there.

Alan, do you believe that Siemens move here will force Vestas into

Allen Hall: making a bigger turbine? Vestas isn’t doing anything. I think they’re gonna hold pat. They’re gonna let Siemens Gamesa head down this 20 plus megawatt turbine route. My question is, if Siemens is gonna go after this, how long will they have to test it at the test site before they give it the green light and decide to get into some sort of production sense?

I think it’ll have to sit there at least a year. Maybe longer before they’ll build confidence in it because everything’s new, right? It’s such a risky thing. If you just watch the internet two weeks ago, it would scare the heck out of you. Anything that was above 15 megawatts.

Phil Totaro: Again, it comes back to.

to the developers wanting a turbine of that size. So how long it gets tested for is ultimately going to be down to if there’s a developer that says they need that thing in 36 months for a commercial project, to be, for it to be manufactured at scale for delivery in 36 months to a commercial project, that’s what they’re going to have to do.

Allen Hall: But that’s a huge risk, Phil. Who’s going to insure that thing? And who’s gonna, who’s gonna backstop it on the downside, on the financing? That’s a big question. It’s particularly for Europe.

Phil Totaro: This has also been the challenge, right? Because the insurance companies are already complaining about the payouts on megawatt turbines.

We haven’t even gotten to the 15 megawatt turbines even operating really yet. And when we get to 20 megawatt turbines, again, we’ve talked about this ad nauseum on the show, we don’t have the vessels to install or service these things. And we don’t have, all these other ancillary things that are going to come into play for deploying anything that large.

So it’s an absolutely enormous risk.

Allen Hall: Wouldn’t the plan be, though, if China’s developing these 20 plus megawatt turbines to use the ships from China and just send them over to France or wherever these things are going to go, Germany, and have them install the turbines

Phil Totaro: there? Works fine for any country that doesn’t have the equivalent of the Jones Act, doesn’t it?

Allen Hall: Yeah, Europe doesn’t have that restriction. So is that then the play that Siemens says, I’m watching all the ship turbines? Building happening in China. So I don’t have to do that infrastructure build here in the EU. I’m just going to tap into the China ship brigade. I’m going to put somebody on a calendar.

I don’t know who that developer is at the minute because there’s been no talk of that at all. I got a couple of guesses, but nothing that’s firm. It does seem like a huge risk, though, that I don’t, it’s not a typical European thing to do. Usually in these new developments, they’re gonna sit there for a year or two and make sure that everything is working just fine and not trying to have the problem that GE is having because Siemens is not in any financial state to take that huge risk at the minute I wouldn’t think.

Joel Saxum: We’ve seen Allen, you and I have talked to people, oh big wind farms, just onshore ones, even. These turbines are getting bought, developed, and everything trucked to site right now and they still don’t have type certificates, right? So we, there’s still, so in my mind, I think if I’m, if I am a certification body or if I’m anybody involved in certifying that turbine to go into a wind farm, whether it’s the person on the hook for insurance, the person on the hook for finance, I’m thinking I’m staring at the third, independent third party that’s supposed to validate this thing.

And if I’m in that person’s shoes, I’m thinking, man, we are need to go through this with a fine tooth comb because the whole ding world in offshore wind is the whole supply chain’s watching. So let’s not get this one

Phil Totaro: wrong. Joel, an independent third party validated LM Wind Power’s blade manufacturing facility in Gaspé, didn’t they?

So I don’t think that certification matters that much.

Joel Saxum: Yeah. I want to think with what has happened lately. In, in the headline news headlines may churn up or spur the, churn the waters up a little bit more, or get someone to stand up and say, Hey, we’ve got to make sure the thing is.

Phil Totaro: But then you’re talking about, now insurance companies are recognizing that maybe the certification body’s not doing their job and they’re going to start raising premiums because there’s more risk exposure for them, which again as we’ve talked about with high insurance rates, high, supply chain limitations and high prices for components, you’re now adding, You know, extra insurance premiums on top of all that, eventually, at some point, that’s got to not make commercial sense to do 21 megawatt wind turbines.

So I, there’s got to be a tipping point here that we haven’t reached yet, but we got to be approaching it.

Joel Saxum: I’m with you, Phil. And I think that at an early stage if deal with the insurance industry quite a bit, there is not a, there is not a. A lot of dedicated engineers there, right?

You’d think at an early stage, you need to get finance and engineering representative for a finance, which would have more likely be a consultant engineering representative for whoever’s going to insure it, or the group that’s going to insure it and more likely a consultant, you would think that you’d want to grab those people and get them involved as early as possible.

And we know that. Unlike industry norms where manufacturers announce turbines at the design stage, Siemens Gamesa has kept this thing very secretive. So that means that more than likely that’s not happening right now.

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Allen Hall: A growing trend in workplace communication is emerging as professionals adopt a more direct and assertive out of office message.

If you’ve seen a lot of the out of office messages around the holidays now they range from, I will be out until January 3rd kind of message, or they’re, I’m going to my ski chalet and I will be back in February. Two, I will be out, however, if you need something, here’s the person to contact. So there’s a wide range of them, and some of them are, don’t try emailing me, don’t try calling me, my cell phone is off, you have no contact with anybody, don’t even try it.

Messages, which, guys, I’m not sure that makes any sense at all, but that seems to be where we’re at right now, and it’s getting a lot of pushback.

Joel Saxum: I think it’s like anything else where the pendulum swings, right? In the United States, we’ve been so Available and open to, making business work and those kind of things forever.

That’s part of our culture here. It’s not more like the European culture. They’re like, I’m on vacation, don’t talk to me. We don’t have that. We’re like, you know what? We’ll make it happen. Just shoot me a note. I think the, I didn’t, I never put an out of office reply in an email until I worked for a Danish company.

Because I was just like, I’m actually not gone. If I’m available, I will try to help. So I think that I just think, while we should respect people’s, time off, from a business standpoint, you’ve got, you can’t, don’t be rude, put it in the hey, I, I’m gonna be gone, if you need to talk contracts, call Phil, if you need to talk lightning, call Alan and give the, whoever’s contacting you some kind of call to action that they can actually make

Allen Hall: Have you seen more aggression in those over the years?

Because when it first started with email years ago, when you could have an automated message go out, it was very direct. And a lot of times the corporate overlords would tell you what you could write on those messages. And it was, it came down to, I will be out of the office from here to here. This is who to reach in my absence.

I’ll see you when I get back kind of message. But really now it could be anything. A lot of them are really snarky. Have you noticed that for whatever reason they get a little bit aggressive and I’m not sure that’s a good idea. I’m not sure your management would approve of that message, but I do see them quite often.

We deal with companies all over the world, obviously. So we see a little bit of everything.

Joel Saxum: I think it’s corporate communications, right? It’s the same thing as someone handing you like when you hire on at a company and they’re like, here’s your email signature. Some companies will give you, here’s what your out of office replies are, this is the template, use this.

And I think that’s smart, because then you can drive it from the proper perspective. Especially people that are more external facing than internal.

Phil Totaro: And some of us don’t I don’t think I’ve ever used ever in 20 plus years of working and out of office thing, not just because I’m some American workaholic, but, it also comes back to what Joel was talking about.

Like work life balance means that you’re available when the company needs you to be, but you can also go manage your time however you want. If you’re a salaried employee, you’re not supposed to be chained to a desk nine to five. And especially in today’s Although everybody’s trying to force everybody to come back to an office now.

But after COVID with the hybrid work or remote work possibilities, I don’t, people are paid to get a job done, not drive a desk for 40 hours a week. So let them get the job done for you. If they’re not, they’re out the door. Yeah, don’t create a hostile environment with potential customers by putting up a message that.

Makes it sound like you’re not open for business.

Allen Hall: And when you do come back, make sure you turn that system off. I’ve been around a lot of email where I know the person is back, but they’re still getting the auto reply back. Hey, you know that auto reply is still on? Oh my gosh, I’ve completely forgot.

That explains a lot. That one’s always a funny one. Same thing with the phones, right? Sometimes they forward their phone number to the The person at the next desk over, and they wonder why they don’t get any phone messages while the person down the row is swamped with work. Yeah, when you come back, you may have to make sure you get back into the system and get rowing again with the rest of the team.

Joel Saxum: This week’s Wind Farm of the Week is Timber Mill Wind over in Chowan County, North Carolina. And this is a, if you’re familiar with North Carolina, this is a rural community. A lot of farming and a lot of of course, Timber Harvesting, hence the name Timber Mill. But the project will have a capacity of up to 189 megawatts producing enough power to juice up 47, 000 homes per year.

It’s gonna have about 45 turbines, spaced a quarter to a half mile apart. And it’s planned to be located on managed timberland and open farmland. So the idea behind it was, we’d love to put some wind in here, we’d love to get some renewable energy and some jobs. And a bit of an economic boom to this rural area, but we do not want to affect how the area actually produces and goes about its daily lives.

So they’ve got this thing set up, so it’s not affecting farmland very much. And it’s not affecting timber harvesting, which is a big revenue generator there. So the in Chowin County, I want to focus on that a little bit. It’s a, it’s a good wind resource there. There’s existing onsite transmission lines.

And road infrastructure and they avoided a bunch of sensitive military and environmental areas when they built this thing. So North Carolina, not usually what you think of when you hear of new big wind farms, but the timber mill wind project is just that. So you are our wind farm of the week.

Allen Hall: That’s going to do it for this week’s Uptime Wind Energy podcast. And thanks for listening. And please give us a five star rating on your podcast platform and subscribing the show notes below to Uptime Tech News or Substack Newsletter. And we’ll see you here next week on the Uptime Wind Energy Podcast.

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Do Social Democracies Commit Genocide on Their People?

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Re: the meme here that a reader sent me, I’m not sure this is fair.

What social democrats are proposing exactly what most of the governments of Western Europe, and many other countries around the globe offer their citizens.

I don’t read too much about genocide in Denmark.  Are they killing each other with pastries?

Do Social Democracies Commit Genocide on Their People?

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German Wind Turbine? Let’s Do Some Math

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The turbine presented here has blades that are 0.5 meters in length, and that the average home requires 1.2 KW.

When we plug this into this wind power calculator, we learn that we’ll need an average wind speed of 37 mph.

Since the average wind speed in Germany is 11 mph and power is proportionate to the cube of the wind speed, the average German will need 38 of these to power his house.

German Wind Turbine? Let’s Do Some Math

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What Operators Want to Hear at WOMA 2027

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Weather Guard Lightning Tech

What Operators Want to Hear at WOMA 2027

Two days of operator meetings in Melbourne shape the WOMA 2027 agenda, from performance upgrades and cable faults to foundations and bolts.

The Uptime Wind Energy Podcast is brought to you by Weather Guard Lightning Tech, creators of the StrikeTape Ultra LPS retrofit. Subscribe to Uptime’s Substack newsletter. And check out Rosemary’s “Engineering with Rosie” Youtube channel. Have a question we can answer on the show? Email us!

Allen Hall: Welcome to the Uptime Wind Energy podcast. I’m your host, Allen Hall. I’m here with Matthew Stead and Rosemary Barnes. And Rosemary, where are we?

Rosemary Barnes: We’re in Melbourne, and we have been visiting future attendees and sponsors and people interested in, in the event to see what topics that we should be talking about.

What are the hot topics of the moment?

Allen Hall: Which is a very interesting two days, Matthew, in that, uh, we h- did meet with a number of operators based in Australia, but, uh, they’re also very worldly. They have talked to companies all over about operations and, and maintenance, and there are some really eye-opening topics- Mm

that will be- Mm … at WOMA 2027 this year.

Matthew Stead: Yeah. The thing that was interesting for me was [00:01:00]that actually the topics have changed each year. So, um, they’re evolving and the industry’s continuing to, to do better, and so that, that was really interesting. Performance upgrades was probably one of the big areas of, of new interest, I think.

I think we heard with the pressure on pricing, uh, the market and so forth, you know, that, that 1% or 2% now is becoming more important. Um, so I think, uh, upgrades will definitely feature quite a lot. Um, balance of plant was also a big topic. Um, you just can’t ig- ignore the, um, transmission, you can’t ignore the transformers, you can’t ignore, uh, condensers and all these sorts of things, so yeah.

Rosemary Barnes: Cables.

Matthew Stead: Cables.

Rosemary Barnes: Terminations. Terminations of cables. Specifically raised several times.

Allen Hall: Yep. Yeah. It’s all about being more efficient, uh, getting more production, and then with the PPA prices, uh, that are changing-

Matthew Stead: Mm …

Allen Hall: rapidly, uh, everybody is paying more attention to the bottom line.

Matthew Stead: Mm, mm.

Allen Hall: Absolutely. There, there’s less cash running around, uh, chasing new development.

It’s [00:02:00] more of a focus on making sure your, at least your existing assets are performing as, as well as they can be- Mm … which then opens up the, uh, Pandora’s box of opportunity. Mm. Because there are 1%’s all around a wind turbine. More specifically, uh, all the drive train issues, the blade issues, the generator issues, and even going into the substation.

Mm. I, I was really shocked on BOP e- the, the one topic that came up, uh, yesterday and today was buried cables. Mm. Like-

Matthew Stead: Faults …

Allen Hall: faults.

Rosemary Barnes: Yeah. Junctions. Finding- Yeah … finding faults and what to do about them. Yeah. Yeah. But I think in addition to just wanting more revenue, I think people have, are getting more sophisticated about what actually matters and then the finances.

You know, everyone’s focused so much on availability, and now people- Mm … are like, okay, yeah, like once you’re at a certain level of availability, gets harder and harder to get more. And actually, you know, not all availability is equal. Is good. It, it [00:03:00] depends. Yeah. Yeah, like you wanna, um, you wanna focus on how much you’re generating at the times when electricity prices are high specifically, which usually means during lower wind speed periods.

Yeah. Which is actually good because that matches really well with what is actually possible. It’s, it’s hard to get more power out of the turbine if it’s at, you know, its rated power, then you’re not g- More efficiency is not gonna get you any more, um, power output, whereas lower in the power curve- Mm … um, when wind speeds are lower, there’s less electricity in the grid and so prices are higher.

And so- Mm … yeah, I mean, that’s, that’s why people are really asking to know more about what efficiency upgrades are possible, better ways to operate, scheduled maintenance, um, all those sorts of things. Mm. So that will be really interesting.

Matthew Stead: Raising the bar on sophistication. Um, but also life extension

Allen Hall: Yes, a lot of discussion about life extension

Rosemary Barnes: Yeah, end of life and life extension End of life Yeah, um-

Matthew Stead: Foundations, structures Which is

Allen Hall: tied to PPA.

Mm. A lot of that [00:04:00] discussion I, at least I looked at it as, uh, if I had a PPA and I can continue with that PPA with an existing turbine, I want to do that. Mm,

Matthew Stead: mm,

Allen Hall: mm. But how do I do that and how do I know that that existing turbine can last another five years? It seemed to go in five-year blocks, like can we get to another five years and then another and then, then another.

Wow.

Rosemary Barnes: Yeah. Once you get to 20, 20, 25 years, I think people like, uh, they, you know- It’s getting a little- Their original agreement might have been for 20, then they kind of just assume that there will be another five, and then after that they’re- Yeah … kind of reassessing cyclically and yeah, I know that people make plans for, you know, what components are replaceable, what would they have to get in, and I think that sometimes, uh, people doing those plans aren’t as familiar with the, you know, actual technical issues that are being faced.

Like, is a blade a replaceable component? It may be early on in the life it sort of is, not easily, but you know, like a 25-year-old wind turbine, you know, good luck trying to order 10 new blades because you’ve got a, you know, an issue that’s-

Allen Hall: Oh, well you, you need to read the news. Did you [00:05:00] see the news today about, uh, the, the wooden wind turbine blades as a replacement for aged blades?

That, that’s happening- … in real time, Rosa.

Rosemary Barnes: Okay. I know they- Yeah. Yep, yep. Okay. Okay. So that, that’s, that’s good. Making carbon new blade. E- even so, I don’t think that they’re- Okay. … gonna be, like, super-duper cheap, so you’re still gonna wanna be, um, doing a trade-off between y- you know, like, what kind of repairs.

You might be able to change the way you’re operating to reduce loads. Um, you might be able to monitor to make sure that your blades are safe. You know, if you know that there’s an issue, um, you just wanna get some advanced warning before blades start falling off your, your tower. Mm. You know, and then you can push it further.

Yeah. Whereas if you’ve got no information, then you have to be conservative and shut it down. Yeah. So yeah, I think there’s a whole lot that can be g- can be done there in that area.

Matthew Stead: There was a point that came up today, which I think was close to your heart, on, you know, if you’re going to be going for 1% or 2% or 0.5% AEP improvement, how do you actually measure that and how do you set up a proper experiment?

So-

Rosemary Barnes: Yeah …

Matthew Stead: I, I, I love that topic. [00:06:00]

Rosemary Barnes: Yeah. No, it’s one that I, um, yeah, I deal with m- my clients I, I’m often… It’s one of the things that Pablo really loves to do, is to organize trials of that nature of new technologies and see if they work. But, um, yeah, asset managers are usually very, uh, focused on fast results.

You know, they’ve got a, a big problem and they want a solution now, so they wanna just roll out the new technology over an entire wind farm. But if you do that, then it’s almost impossible. Unless you get, like, a huge benefit, like, uh, 10% gains or, you know, like reduce your failures by 50% or more, it’s really hard to actually- Mm

pick that out if you just replace everything. Mm. Whereas if you do a really, really good, um, trial plan- Systematic. Yeah … and you match pairs very well so that you have, you know, a control for each turbine and there’s- so many variables in a wind farm. It’s not, it’s not as easy as just, like, randomly choosing 50% to do and not do.

Mm. Mm. Mm. Like, you have to, you know, put some work into the trial design, and then, you know, like, do your statistical calculations ahead of time to know how long it’s gonna take you to get s- statistical [00:07:00]significance. So then you don’t just have a gut feeling about- Yep … how something went. You’ve actually got numbers, and then you can take those numbers to, you know, other wind farms that you’ve got- Yeah

and, and know what’s going on much better.

Matthew Stead: Worst study is an inconclusive study.

Rosemary Barnes: Yeah. Yeah, that’s true. Definitely.

Allen Hall: Well, that comes back to the data analysis- Mm … which a lot of operators mentioned, and how much data there is and what to do with it, and it did seem like a couple of operators have chosen some AI tools, varying degrees, all the way down from Microsoft Copilot to something much more complicated.

Uh, but I think there’s, uh, getting that d- to the last 1, 2, 3%, you’re going to need those tools- Absolutely … because what do you choose? Do you choose a blade? Do you choose a gearbox? Do you choose a generator? Do you go to the substation to get that percentage point or two Without having some really powerful tools- Mm.

you may be wasting your time [00:08:00] and money.

Matthew Stead: Mm.

Allen Hall: Which is a, a, a very interesting, uh, aspect to wind energy because it’s such an industrial business that, uh, we haven’t used heavy computational tools, uh, un- until really now.

Matthew Stead: Mm.

Allen Hall: And maybe Australia’s at the forefront because of the PPA and negative pricing is that that will, uh, actually lead an industry.

Because I haven’t seen a lot of that being used globally. Mm. So this is the first time an operator- Mm … that I’ve talked to has said, “We’re using it.”

Matthew Stead: Yeah. It’s quite a different discussion, um, I think, you know, this year compared to previous years in that I think in the past it was getting to know what’s possible, but now it’s like real case studies are coming through.

And a few of the people had some really good examples that we can talk about at the conference as to how they’ve actually been helped and how they did this and what the outcome was. I think, yeah, that would be really great content on that.

Rosemary Barnes: Yeah. I think it’s gonna be a good mix of people who have used third party tools and have experience with it, people that are doing it in-house and can share- Mm

some of the kinds of results- Mm … that, that you can get just from analyzing your own- Mm … [00:09:00] SCADA data. Um, people talking about how they get the data that they want. Mm. ‘Cause it’s not always so easy. You would think that, you know, you own a wind turbine, you have a right to have all of the data that comes through it, but it’s not.

Um, even if you do technically have a right, it’s, uh, it, it’s harder to actually get it than you might think. Mm. So yeah, sharing all, all those kinds of things. But I think also, like just as important as talking about the successes is talking about the, the gaps that– people still feel lots of gaps. Like, okay, we’ve got all the data, we’re collecting it.

We know that there’s so much potential here- Mm … but we don’t really- Mm … know what we can do, or it’s hard for us to, you know- Mm … make headway in this particular pain point. And that is really useful for companies that are developing tools to know what are the, the problems. Mm. Because then they can e- you know, they’re well placed to fix them.

Allen Hall: Mm. Which leads to the discussion we had with the operators and, uh, some of the suppliers for WOMA 2027. There’s a lot of interest. And as we’re sitting in the conference rooms, I’m thinking, we may not have enough room to [00:10:00] seat everybody. Uh, the WOMA 2027 website is up and running, and you can register now.

So just go to woma2027.com and get started there. At the same point, we’ve had a lot of contact with, uh, pretty much everybody that wants to sponsor the event, and there’s only a limited number of ways to sponsor. So if you’re interested in doing that, you, you need to go to woma2027.com and look at those, uh, part- particular packages and see what- Mm

fits your, your business. Uh- Going back to some of the, the comments we were just discussing downstairs about what we heard at 2026, like, which is only a couple of months ago, right? It’s back in February this year. Uh, there’s, they’re still discussing what happened at WOMA 2026- Mm. Which was very fascinating- Mm

because I think Rosemary, you and I have been to conferences that I have not thought an iota … about what happened at those conferences. Just nothing interesting does occur. There’s no new, new information, there’s [00:11:00] no new science, there’s no new operator approaches.

Rosemary Barnes: Mm.

Allen Hall: But we’re gonna see a number of those- Yeah.

Mm … come next March.

Rosemary Barnes: Yeah. Well, I think it’s partly because I don’t know what other conference organizers do, but, you know, we’ve had a exhausting few days here. You’ve come all the way from America, obviously, and, and Claire as well, also come over, our producer. Um, so, y- you know, like, we’re working really hard to make sure that the topics…

Like, it’s not an accident that the topics are ones that people are talking about later, because we come here to make sure that we get the right topics. And it’s not just these meetings as well. People get in touch, and- Mm … anybody watching, listening, who has, you know, something that they wanna talk about, then definitely, you know, send us a message, and yeah, we’re working on the agenda.

We’ll, we’ll have a draft agenda in the next couple of weeks based on what we’ve learned here, but then we’ve got the hard job of it’s not just that you have a really interesting topic, you need to have a really great speaker- Yeah … or several really great speakers, usually covering several different aspects of the problem.

You know, maybe it’s, uh, yeah, an asset [00:12:00] owner, an OEM, and some, some technology provider, you know, all together giving different, um, yeah, perspectives. That’s, I think, what makes a really great session. Mm. So yeah, we need the ideas for the sessions, and we also need the ideas for great speakers.

Matthew Stead: Yeah.

Rosemary Barnes: Right.

Matthew Stead: Yeah. I think we’ve, we’ve already matched a few of those dots, so- Yeah … I, we’ve heard people asking for certain topics they wanna hear about, and then we’ve heard other operators saying, “Well, this is what we could talk about.” So I think we’ve already-

Rosemary Barnes: Yeah, yeah … got some great

Matthew Stead: progress.

Rosemary Barnes: It was, it was interesting ’cause we, we built up a list of, you know-

Matthew Stead: Yeah

Rosemary Barnes: frequently raised topics, and then you’d say it to the next person that you went to- Mm … and they’re like, “Oh, that’s not a problem for us because we’ve done X, Y, Z.” And you’re like, “Okay. Well, excellent. You can, you can present the solutions that we know that other people- Yeah. Yes … are, are looking for.” Yeah.

So it has been… Yeah. Yeah. I mean, it’s definitely worthwhile coming, as, as tiring as it is. Yeah. Um, definitely worthwhile, and we’ll get a much better agenda for the- Yeah … for the effort.

Matthew Stead: And I think, I mean, it has been tiring. Um, but what, what made it for me was one of the operators said that [00:13:00] this is the only conference they will go to So I think, I think we’re doing the right thing.

Rosemary Barnes: Yeah. Yeah. I, I think so. I understand too, like, you know, all of us, we kind of are forced to go to events because that’s where our, our clients and customers are, and so you need to see them. And yeah, like I’ve even gone to the extent of some events where I don’t particularly like the event, but I know everyone’s going.

Mm. I just go and sit near the event for a couple of days and meet people at a cafe. So yeah, like we can’t get away from it. But if you’re an asset manager or, um, yeah, somebody in that kind of type of work, like you’ve got better things to do than listen to sales pitches aggressively thrown at you that aren’t relevant- Yeah

to what you’re doing. So, um, yeah. Like I, I definitely love to hear that kind of feedback- Yeah … and wanna make sure that we get it every, every year. Like that’s- It’s, it’s

Matthew Stead: encouraging.

Rosemary Barnes: Yeah … yeah, that’s, that’s the point of the conference, so.

Matthew Stead: Yeah.

Rosemary Barnes: Yeah.

Matthew Stead: The other big topic was we would really love more OEM involvement.

Um-

Rosemary Barnes: Yeah. Everybody wants more- … a lot of the operators- … OEM involvement- Yeah … all of the asset owners.

Matthew Stead: Yeah.

Rosemary Barnes: Like we want to [00:14:00] hear from OEMs more, have them there. Um, so yeah, we’re, we’ll be trying to To get those sorted

Allen Hall: Well, WOMA is a global conference, although it’s Australia-based and there’s a, a number of Australian operators.

There are Danish, Americans, uh, plenty of Europeans. Uh, we’re gonna see some from Southeast Asia, I think, this year. Mm-hmm. And, and Japan hopefully will come. Uh, because it’s a, it’s a global conference, there’s global knowledge- Mm … and wind is such a big industry. You may not have the solution in the United States, it may be sitting in Australia, and we need to exchange those ideas.

Mm. And that, that’s the point. So w- we are continuing to look for those world experts as we have received all the inputs of these are all the topics we wanna go hear about. Great. Now it’s on us three to go find some of those world experts and, and try to get them to Melbourne. Yeah. And I, I think that’s a great opportunity.

So if we do call you and ask you to participate in WOMA [00:15:00] 2027, please take it seriously because- Mm … you will be bombarded with great questions- Mm … and contacts and information. Uh, it’s an event you won’t wanna miss. Yeah. And- But I would- … there’s opportunity there.

Rosemary Barnes: Yeah. I’d say we’re, we’re prioritizing OEMs, um, to, to get more participation, ideally to speak, but at least to be there.

And we have heard from multiple asset owners in Australia that they want, they, they want to know what are some of the upgrades that they can do- Yeah … that you’re offering. They wanna know what’s coming next in terms of technology. They wanna know what are some of the non-Western options. So, you know, like it would be great to get some Chinese wind turbine, um, manufacturers as well.

Like, they want all this information. They don’t want a slick sales brochure pitch that doesn’t give them any technical information. So we’re hopeful that we’ll be able to get, you know, some technical people to speak on, yeah, what are the upgrades you offer and how does it work- Mm-hmm … and show us a case study that demonstrates the improvements.

Um, ’cause that [00:16:00] sometimes is really hard to get out of- Mm … out of OEMs. You know, that, “We’ve got this thing, it’s so amazing, you should get it.” Okay, well, what’s the business case for it? “Oh, well, we don’t have any numbers. Just trust us.”

Matthew Stead: Yeah.

Rosemary Barnes: Um, it’s so common to get a pitch like that. So yeah, any, any OEM that has any- anything like that, either for the next generation of wind turbines or for upgrading the current fleet, yeah, if you’re willing to bring the data, then people, they are desperate to hear this information.

Allen Hall: Mm.

Matthew Stead: Yeah. That came up so many times.

Rosemary Barnes: Mm.

Allen Hall: So what were the other, uh, topics that we’re… I’m just not thinking off the top of my head. I know foundations came up quite a bit- Foundations, yeah … which was an odd one, I think, because we haven’t seen that a lot in Australia. Yeah. But this year, foundations, foundations, foundations.

Basically, the health of foundations. Yeah.

Matthew Stead: Yeah. I think really there was a lifting of the maturity. Um, I think the topics were sort of showing that, you know, Maslow’s hierarchy and moving into the more of optimization rather than making do, and I think life extension around the foundations was a, a really good example of that.

Allen Hall: And bolts.

Matthew Stead: Bolts? Yeah, bolts.

Allen Hall: [00:17:00] Everybody said bolts. Bolts.

Matthew Stead: Bolts.

Allen Hall: You think the world’s simplest device, we’ve been making bolts for nearly 1,000 years or at least a couple hundred. But it does- And, you know- … come up quite often … cable, cable

Matthew Stead: terminations, again, some really

Rosemary Barnes: basic- Yeah, that, really specific ones that were raised multiple times.

Yeah. Um, yeah, which, which is great- Yeah … ’cause it gives us a good direction to go. But I do love how it changes so much every year- Yeah … ’cause it makes me feel like, okay, yeah, like we’re actually, you know, it’s worthwhile, um, putting on another event. Mm. Um, not just recording one event and then just, you know, like replaying that every year or something.

Re-educating.

Allen Hall: Yeah. Well, I, I think there’s a learning exercise that has happened over the past two years where people now are knowledgeable about those things we talked about- Mm … two years ago. Uh, was it, was it even two years ago? It was a year and a half ago when we first started this, so we’re, we’re not that deep into it.

Although our third conference will be next March, uh, you just see more energy, more industry knowledge in some of the references that I heard, uh, in terms of other companies and the approaches they’re taking clearly came from WOMA.

Matthew Stead: Yeah.

Rosemary Barnes: Mm.

Matthew Stead: Yeah,

Allen Hall: yeah. Which is, which is [00:18:00] fascinating. Yeah. That’s

Rosemary Barnes: good. I mean, we want- It, it is

Allen Hall: sticking

Rosemary Barnes: we want tech conferences to get better, right? That was the- No … the reason why we, uh, we started this conference was ’cause we didn’t think that it was sufficient, what we had available. So, you know, it’s not a bad thing if other conferences, um, get better. Yeah. Yeah. We should also mention that blades were, were raised a fair bit.

We talked so much about blades in the previous years, and we will be talking about blades a lot again, including we’ve got a master class on the Friday. Uh, it’s… Yeah, we’ll go back to some of the basics about how the composite materials work and how a blade is designed and certified and manufactured, and, um- Lightning.

Y- yeah, yeah, a little, a little bit about lightning. Um, I don’t wanna cover it too much because we did the master class on lightning- Right … last year. Mm. Um, yeah. And yeah, some of the common damage methods anyway. And of course- Mm … yeah, lightning is probably the most- … common, or I guess leading edge erosion is the most, and then lightning would be the most expensive.

Um, yeah, so we’ll be, we’ll be covering all that and just try and raise the knowledge level a little bit, um, for [00:19:00] everybody to… It’s a very complicated kind of, uh, yeah, component.

Matthew Stead: Yeah.

Rosemary Barnes: Yeah.

Matthew Stead: And workshops. So each year we’ve run sort of workshops or roundtables or whatever, so we’re still thinking about the format for them, but, um, thinking about how we’ll reintroduce them again this year.

You know, specific topics, specific questions, specific answers.

Rosemary Barnes: Mm.

Allen Hall: And the three of us will be in Hamburg in a couple of weeks at Wind Energy Hamburg, so if you see us and you’re interested in coming to Australia, that’s the place to grab us and- Yep … and shake us and say, “I wanna go to Australia. How do I do it?”

Rosemary Barnes: Mm.

Allen Hall: Uh, yeah. Yeah.

Rosemary Barnes: Especially if you’ve got a, a t- technology that addresses some of those specific issues that we’ve mentioned- Mm … then, um, yeah, just know ahead of time that Australia needs, needs more information and more, um, solutions available to them. So, yeah. And

Matthew Stead: that reminds me, we had a really discussion a- around safety and, you know, reasonable and [00:20:00] practicable, and discussion around all the lessons learned about how…

or what is best practice on a site, what is best practice about how to manage risks and-

Rosemary Barnes: Mm.

Matthew Stead: Yeah. Yeah. I know you, you, you enjoyed that one.

Rosemary Barnes: Yeah, yeah, definitely. And we’re not talking about, like, safety the- Ear muffs or hats. The, um, rou- Yeah, the routine safety that if you- The goggles, yeah … yeah, trip over and graze your knee, then you need to let the site supervisor know.

You, you know, it’s not that stuff, ’cause sites have that under control. That’s a given, yeah. Or at least the ability to get that under control. We’re talking about the bigger- Yeah … bigger things, you know. Like, uh, is there a issue that is causing blades to fall off turbines every now and then? Is there an issue that, uh, can lead to, you know, a fire?

I, I think everyone, like- Yeah … a big fear of everybody’s. There’s never been, um, in Australia at least, there’s never been a wind turbine fire that has caused a bush fire, but it is a possibility, and it would be so bad for the industry. So, you know, it’s those things- Mm … that could be just terrible, preventing those before they happen.

Mm. So that’s the kind of safety that we’re gonna mainly focus on. Mm. Although, you know, we’re not gonna [00:21:00] turn down questions on, um, some of the smaller stuff as well.

Matthew Stead: Yeah.

Rosemary Barnes: Mm.

Matthew Stead: And we even thought about getting some lawyers-

Rosemary Barnes: Yeah …

Matthew Stead: you missed out on this discussion, Rosie. Okay.

Rosemary Barnes: Yeah.

Matthew Stead: So

Rosemary Barnes: Yeah. Lawyers, this is news to me.

Well, I mean, are we talking contracts or, um-

Matthew Stead: No, no … no … it’s really operations. I mean- Right … the environmental, um, issues- Oh yeah … the operational issues. Mm. You know, there’s, there’s a few things in there that the lawyers can add.

Rosemary Barnes: Yeah. I mean- … I’ve, I constantly find myself having to interpret, you know, legal, um, legal text and also anticipate, you know, it’s one thing about what’s the right engineering, but then there is also the legal interpretation of it- Yeah

uh, as well, you know, in terms of contract law, but then also in, in terms of safety. Yeah. Um, yeah. Was this certification done correctly? You know- Yeah … that’s got some legal aspect to it. So yeah, that- Yeah … makes sense to me. Insurance is another one where I would say- Yeah, actually that came up … you know, like some, some people might think that that doesn’t sound interesting, but yeah, in- insurance is the other-

Matthew Stead: Mm

Rosemary Barnes: aspect that you [00:22:00] just can’t, um, you can’t get away from it. Like, you can’t just think that you’re, you’re doing your engineering without bothering about Mm … yeah, like finance and law and, um, and insurance. Those are things that- Mm … you spend a lot of time thinking about.

Matthew Stead: Yeah. Mm. And I guess we would also love to hear, you know, about potential speakers, but we’d also love to hear any other topics that people are attending and want to know about as well.

Rosemary Barnes: Mm-hmm.

Allen Hall: Absolutely. And if you haven’t registered for WOMA 2027, which will be March 3rd through 5th at the Pullman in East Melbourne, right? East Melbourne, yeah. They just redefined it. It’s Pullman in East Melbourne. Uh, go ahead and go to woma2027.com and register now. Uh, Matthew and Rosemary, it’s great to see you in person again, and we’ll see you in a couple of weeks, uh, hopefully in, in Germany.

Rosemary Barnes: Mm.

Allen Hall: Very [00:23:00] exciting.

What Operators Want to Hear at WOMA 2027

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