WindQuest Advisors on Managing TSA & FSA Negotiations
Allen and Joel sit down with Dan Fesenmeyer of Windquest Advisors to discuss turbine supply agreement fundamentals, negotiation leverage, and how tariff uncertainty is reshaping contract terms. Dan also explains why operators should maximize warranty claims before service agreements take over.
Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!
Welcome to Uptime Spotlight, shining Light on Wind. Energy’s brightest innovators. This is the Progress Powering tomorrow.
Allen Hall: Dan, welcome to the program. Great to be here. Thanks for having me, guys. Well, we’ve been looking forward to this for several weeks now because. We’re trying to learn some of the ins and outs of turbine supply agreements, FSAs, because everybody’s talking about them now. Uh, and there’s a lot of assets being exchanged.
A lot of turbine farms up for sale. A lot of acquisitions on the other side, on the investment side coming in and. As engineers, we don’t deal a lot with TSAs. It’s just not something that we typically see until, unless there’s a huge problem and then we sort of get involved a little bit. I wanna understand, first off, and you have a a ton of experience doing this, that’s why we [00:01:00] love having you.
What are some of the fundamentals of turbine supply agreements? Like what? What is their function? How do they operate? Because I think a lot of engineers and technicians don’t understand the basic fundamentals of these TSAs.
Dan Fesenmeyer: The TSA is a turbine supply agreement and it’s for the purchase and delivery of the wind turbines for your wind farm.
Um, typically they are negotiated maybe over a 12 ish month period and typically they’re signed at least 12 months before you need, or you want your deliveries for the wind turbines.
Joel Saxum: We talk with people all over the world. Um, you know, GE Americas is different than GE in Spain and GE in Australia and Nordics here, and everybody’s a little bit different.
Um, but what we, we regularly see, and this is always an odd thing to me, is you talked about like negotiating. It starts 12 months ahead of time stuff, but we see that [00:02:00] the agreements a lot of times are very boilerplate. They’re very much like we’re trying to structure this in a certain way, and at the end of the day, well, as from an operator standpoint, from the the person buying them, we would like this and we would like this and we would like this, but at the end of the day, they don’t really seem to get that much negotiation in ’em.
It’s kind of like, this is what the agreement you’re gonna take and this is how we sell them. That’s it. Is, is that your experience? I mean, you’re at GE for a long time, one of the leading OEMs, but is that what you’re seeing now or is there a little bit more flexibility or kind of what’s your take on that?
Dan Fesenmeyer: I think generally it depends, and of course the, the OEMs in the, and I’ll focus more on the us, they’ll start with their standard template and it’s up to the purchaser, uh, to develop what they want as their wishlist and start negotiations and do their, let’s say, markup. So, uh, and then there’s a bit of leverage involved.
If you’re buying two units, it’s hard to get a lot of interest. [00:03:00] If you’re buying 200 units, then you have a lot more leverage, uh, to negotiate terms and conditions in those agreements. I was with GE for 12 years on the sales and commercial side and now doing advisory services for four years. Uh, some of these negotiations can go for a long time and can get very, very red.
Others can go pretty quick. It really depends on what your priorities are. How hard you want to push for what you need.
Allen Hall: So how much detail goes into a TSA then are, are they getting very prescriptive, the operators coming with a, a list of things they would like to see? Or is it more negotiating on the price side and the delivery time and the specifics of the turbine?
Dan Fesenmeyer: Generally speaking, you start kind of with the proposal stage and. First thing I always tell people is, let’s understand what you have in your proposal. Let’s understand, you know, what are the delivery [00:04:00] rates and times and does that fit with your project? Does the price work with respect to your PPA, what does it say about tariffs?
That’s a huge one right now. Where is the risk going to land? What’s in, what’s out? Um. Is the price firm or is there indexation, whether it’s tied to commodities or different currencies. So in my view, there’s some pre-negotiations or at least really understanding what the offer is before you start getting into red lines and, and generally it’s good to sit down with the purchasing team and then ultimately with the OEM and walk through that proposal.
Make sure you have everything you need. Make sure you understand what’s included, what’s not. Scope of supply is also a big one. Um, less in less in terms of the turbine itself, but more about the options, like does it have the control features you need for Ercot, for example. Uh, does it have leading [00:05:00]edge protection on your blades?
Does it have low noise trailing edge? Do we even need lo low noise trailing edges? Uh, you know, those
Joel Saxum: sorts
Dan Fesenmeyer: of things.
Joel Saxum: Do you see the more of the red lining in the commercial phase or like the technical phase? Because, and why I ask this question is when we talk, ’cause we’re regularly in the o and m world, right?
Talking with engineers and asset managers, how do you manage your assets? And they really complain a lot that a lot of their input in that, that feedback loop from operations doesn’t make it to the developers when they’re signing TSAs. Um, so that’s a big complaint of theirs. And so my question is like, kind of like.
All right. Are there wishes being heard or is it more general on the technical side and more focused on the commercial
Dan Fesenmeyer: side? Where do you see that it comes down to making sure that your negotiation team has all the different voices and constituents at the table? Uh, my approach and our, our team’s approach is you have the legal piece, a technical piece, and we’re in between.
We’re [00:06:00] the commercial piece. So when you’re talking TSAs, we’re talking price delivery terms. Determination, warranty, you know, kind of the, the big ticket items, liquidated damages, contract caps, all those big ticket commercial items. When you move over to the operations agreement, which generally gets negotiated at the same time or immediately after, I recommend doing them at the same time because you have more leverage and you wanna make sure terms go from TSA.
They look the same in the. Services agreement. And that’s where it’s really important to have your operations people involved. Right? And, and we all learn by mistakes. So people that have operated assets for a long time, they always have their list of five or 10 things that they want in their o and m agreement.
And, um, from a process standpoint, before we get into red lines, we usually do kind of a high [00:07:00] level walkthrough of here’s what we think is important. Um. For the TSA and for the SMA or the operations and maintenance agreement, let’s get on the same page as a team on what’s important, what’s our priority, and what do we want to see as the outcome.
Allen Hall: And the weird thing right now is the tariffs in the United States that they are a hundred percent, 200%, then they’re 10%. They are bouncing. Like a pinball or a pong ping pong ball at the moment. How are you writing in adjustments for tariffs right now? Because some of the components may enter the country when there’s a tariff or the park the same park enter a week later and not be under that tariff.
How does that even get written into a contract right now?
Dan Fesenmeyer: Well, that’s a fluid, it’s a fluid environment with terrorists obviously, and. It seems, and I’ll speak mostly from the two large OEMs in the US market. Um, [00:08:00] basically what you’re seeing is you have a proposal and tariffs, it includes a tariff adder based on tariffs as in as they were in effect in August.
And each one may have a different date. And this is fairly recent, right? So as of August, here’s what the dates, you know, here’s a tariff table with the different countries and the amounts. Here’s what it translates into a dollar amount. And it’ll also say, well, what we’re going to do is when, uh, these units ship, or they’re delivered X works, that’s when we come back and say, here’s what the tariffs are now.
And that difference is on the developer or the purchaser typically.
Allen Hall: So at the end of the day. The OEM is not going to eat all the tariffs. They’re gonna pass that on. It’s just basically a price increase at the end. So the, are the, are the buyers of turbines then [00:09:00] really conscious of where components are coming from to try to minimize those tariffs?
Dan Fesenmeyer: That’s
Allen Hall: difficult.
Dan Fesenmeyer: I mean, I would say that’s the starting point of the negotiation. Um, I’ve seen things go different ways depending on, you know, if an off, if a developer can pass through their tariffs to the, on their PPA. They can handle more. If they can’t, then they may come back and say, you know what, we can only handle this much tariff risk or amount in our, in our PPA.
The rest we need to figure out a way to share between the OEM or maybe and the developer. Uh, so let’s not assume, you know, not one, one size doesn’t fit all.
Joel Saxum: The scary thing there is it sound, it sounds like you’re, like, as a developer when you’re signing a TSA, you’re almost signing a pro forma invoice.
Right. That that could, that could go up 25% depending on the, the mood on, in Capitol Hill that day, which is, it’s a scary thought and I, I would think in my mind, hard to really get to [00:10:00] FID with that hanging over your head.
Dan Fesenmeyer: Yeah. It it’s a tough situation right now for sure. Yeah. And, and we haven’t really seen what section 2 32, which is another round of potential tariffs out there, and I think that’s what.
At least in the last month or two. People are comfortable with what tariffs are currently, but there’s this risk of section 2 32, uh, and who’s going to take that risk
Allen Hall: moving forward? Because the 2 32 risk is, is not set in stone as when it will apply yet or if it even
Dan Fesenmeyer: will happen and the amount, right. So three ifs, three big ifs there, Alan.
Allen Hall: Yeah. And I, maybe that’s designed on purpose to be that way because it does seem. A little bit of chaos in the system will slow down wind and solar development. That’s one way you do. We just have a, a tariff. It’s sort of a tariff that just hangs out there forever. And you, are there ways to avoid that? Is it just getting the contract in [00:11:00] place ahead of time that you can avoid like the 2 32 thing or is it just luck of the draw right now?
It’s always
Dan Fesenmeyer: up to the situation and what your project delivery. Is looking at what your PPA, what can go in, what can go out. Um, it’s tough to avoid because the OEMs certainly don’t want to take that risk. And, uh, and I don’t blame them. Uh, and separately you were asking about, well, gee, do you start worrying about where your components are sourced from?
Of course you are. However, you’re going to see that in the price and in the tariff table. Uh, typically. I would say from that may impact your, your, uh, sort of which, which OEM or which manufacturer you go with, depending on where their supply chain is. Although frankly, a lot of components come from China.
Plain and simple,
Allen Hall: right?
Dan Fesenmeyer: Same place. If you are [00:12:00] subject to these tariffs, then you want to be more on a, you know, what I would say a fleet wide basis. So, uh, meaning. Blades can come from two places. We don’t want to have, you know, an OEM select place number one because it’s subject to tariff and we have to pay for it.
You want it more on a fleet basis, so you’re not, so the OEM’s not necessarily picking and choosing who gets covered or who has to pay for a tariff or not.
Joel Saxum: And I wonder that, going back to your first statement there, like if you have the power, the leverage, if you can influence that, right? Like.
Immediately. My mind goes to, of course, like one of the big operators that has like 10, 12, 15,000 turbines and deals exclusively with ge. They probably have a lot of, they might have the, the stroke to be able to say, no, we want our components to come from here. We want our blades to come from TPI Mexico, or whatever it may be, because we don’t want to make sure they’re coming from overseas.
And, and, and if that happens in, in [00:13:00] the, let’s take like the market as a whole, the macro environment. If you’re not that big player. You kind of get the shaft, like you, you would get the leftovers basically.
Dan Fesenmeyer: You could, and that makes for a very interesting discussion when you’re negotiating the contract and, and figuring out something that could work for both.
It also gets tricky with, you know, there could be maybe three different gearbox suppliers, right? And some of those. So this is when things really get, you know, peeling back an onion level. It’s difficult and I’ll be nice to the OEMs. It’s very tough for them to say, oh, we’re only a source these gearbox, because they avoid the tariffs.
Right? That’s why I get more to this fleet cost basis, which I think is a fair way for both sides to, to handle the the issue.
Allen Hall: What’s a turbine backlog right now? If I sign a TSA today, what’s the earliest I would see a turbine? Delivered.
Dan Fesenmeyer: You know, I, I really don’t know the answer to that. I would say [00:14:00] generally speaking, it would be 12 months is generally the response you would get.
Uh, in terms of if I sign today, we get delivery in 12 months,
Allen Hall: anywhere less than two years, I think is a really short turnaround period. Because if you’re going for a, uh, gas turbine, you know, something that GE or Siemens would provide, Mitsubishi would provide. You’re talking about. Five or six years out before we ever see that turbine on site.
But wind turbines are a year, maybe two years out. That seems like a no brainer for a lot of operators.
Dan Fesenmeyer: I would say a year to two is safe. Um, my experience has been things, things really get serious 12 months out. It’s hard to get something quicker. Um, that suppliers would like to sign something two years in advance, but somewhere in between the 12 months and 24 months is generally what you can expect.
Now, I haven’t seen and been close to a lot of recent turbine supply [00:15:00]deals and, and with delivery, so I, I, I can’t quote me on any of this. And obviously different safe harbor, PTC, windows are going to be more and more important. 20 eights preferred over 29. 29 will be preferred over 30. Um, and how quick can you act and how quick can you get in line?
Allen Hall: Yeah, it’s gonna make a big difference. There’s gonna be a rush to the end. Wouldn’t you think? There’s must be operators putting in orders just because of the end of the IRA bill to try to get some production tax credits or any tax credits out of it.
Dan Fesenmeyer: Absolutely. And you know. June of 2028 is a hell of a lot better than fall of 2028 if you want a COD in 2 28.
Right. And then you just work backwards from there. Yeah. And that’s, that’s, we’ve seen that in the past as well, uh, with, with the different PTC cliffs that we’ve [00:16:00] seen.
Allen Hall: Let’s talk service agreements for a moment when after you have a TSA signed and. The next thing on the list usually is a service agreement, and there are some OEMs that are really hard pushing their service agreements.
25, 30, 35 years. Joel, I think 35 is the longest one I have seen. That’s a long time.
Joel Saxum: Mostly in the Nordics though. We’ve seen like see like, uh, there are Vestas in the Nordic countries. We’ve seen some 35 year ones, but that’s, to me, that’s. That’s crazy. That’s, that’s a marriage. 35 years. The crazy thing is, is some of them are with mo models that we know have issues.
Right? That’s the one that’s always crazy to me when I watch and, and so then maybe this is a service, maybe this is a com a question is in a service level agreement, like I, I, I know people that are installing specific turbines that we’ve been staring at for five, six years that we know have problems now.
They’ve addressed a lot of the problems and different components, bearings and drive, train and [00:17:00] blades and all these different things. Um, but as an, as an operator, you’d think that you have, okay, I have my turbine supply agreement, so there’s some warranty stuff in there that’s protecting me. There is definitely some serial defect clauses that are protecting me.
Now I have a service level agreement or a service agreement that we’re signing that should protect me for from some more things. So I’m reducing my risk a little more. I also have insurance and stuff in built into this whole thing. But when, when you start crossing that gap between. These three, four different types of contracts, how do people ensure that when they get to that service level contract, that’s kind of in my mind, the last level of protection from the OEM.
How do they make sure they don’t end up in a, uh, a really weird Swiss cheese moment where something fell through the cracks, serial defects, or something like that? You know?
Dan Fesenmeyer: Yeah. It, it comes down to, I, I think it’s good to negotiate both at the same time. Um, it sometimes that’s not practical. It’s good.
And [00:18:00] part of it is the, the simple, once your TSA is signed, you, you don’t have that leverage over that seller to negotiate terms in the services agreement, right? Because you’ve already signed a t to supply agreement. Uh, the other piece I think is really important is making sure the defect language, for example, and the warranty language in the TSA.
Pretty much gets pulled over into the service agreement, so we don’t have different definitions of what a defect is or a failed part, uh, that’s important from an execution standpoint. My view has always been in the TSA, do as much on a warranty claim as you possibly can at that end of the warranty term.
The caps and the coverages. And the warranty is much higher than under the services agreement. Services agreement [00:19:00] will end up, you know, warranty or extended warranty brackets, right? ’cause that’s not what it is. It becomes unscheduled maintenance or unplanned maintenance. So you do have that coverage, but then you’re subject to, potentially subject to CAPS or mews, annual or per event.
Um. Maybe the standard of a defect is different. Again, that’s why it’s important to keep defect in the TSAs the same as an SMA, and do your warranty claim first. Get as much fixed under the warranty before you get into that service contract.
Joel Saxum: So with Windquest, do you go, do you regularly engage at that as farms are coming up to that warranty period?
Do you help people with that process as well? As far as end of warranty claims? Contract review and those things before they get into that next phase, you know, at the end of that two year or three years.
Dan Fesenmeyer: Yeah. We try to be soup to nuts, meaning we’re there from the proposal to helping [00:20:00] negotiate and close the supply agreement and the services agreement.
Then once you move into the services agreement or into the operation period, we can help out with, uh, filing warranty claims. Right. Do we, do you have a serial defect, for example, or. That, that’s usually a big one. Do you have something that gets to that level to at least start that process with an root cause analysis?
Um, that’s, that’s obviously big ones, so we help with warranty claims and then if things aren’t getting fixed on time or if you’re in a service agreement and you’re unhappy, we try to step in and help out with, uh, that process as well.
Joel Saxum: In taking on those projects, what is your most common component that you deal with for seald?
Defects,
Dan Fesenmeyer: gearboxes seem to always be a problem. Um, more recently, blade issues, um, main bearing issues. Uh, those are [00:21:00] some of the bigger ones. And then, yeah, and we can be main bearings. Also. Pitch bearings often an issue as well.
Joel Saxum: Yeah, no, nothing surprising there. I think if you, if you listen to the podcast at all, you’ve heard us talk about all of those components.
Fairly regularly. We’re not, we’re not to lightening the world on firing new information on that one.
Allen Hall: Do a lot of operators and developers miss out on that end of warranty period? It does sound like when we talk to them like they know it’s coming, but they haven’t necessarily prepared to have the data and the information ready to go till they can file anything with the OEM it.
It’s like they haven’t, they know it’s approaching, right? It’s just, it’s just like, um, you know, tax day is coming, you know, April 15th, you’re gonna write a check for to somebody, but you’re not gonna start thinking about it until April 14th. And that’s the wrong approach. And are you getting more because things are getting tighter?
Are you getting more requests to look at that and to help? Operators and developers engage that part of their agreements. I think it’s an
Dan Fesenmeyer: [00:22:00] oppor opportunity area for owner operators. I think in the past, a lot of folks have just thought, oh, well, you know, the, the, the service agreement kicks in and it’ll be covered under unscheduled or unplanned maintenance, which is true.
But, uh, again, response time might be slower. You might be subject to caps, or in the very least, an overall contract level. Cap or limitation, let’s say. Uh, so I, I do think it’s an opportunity area. And then similarly, when you’re negotiating these upfront to put in language that, well, I don’t wanna say too much, but you wanna make sure, Hey, if I, if I file a claim during warranty and you don’t fix it, that doesn’t count against, let’s say your unplanned cap or unplanned maintenance.
Joel Saxum: That’s a good point. I was actually, Alan, this is, I was surprised the other day. You and I were on a call with someone and they had mentioned that they were coming up on end of warranty and they were just kinda like, eh, [00:23:00] we’ve got a service agreement, so like we’re not gonna do anything about it. And I was like, really?
Like that day? Like, yeah, that deadline’s passed, or it’s like too close. It wasn’t even passed. It was like, it’s coming up and a month or two. And they’re like, yeah, it’s too close. We’re not gonna do anything about it. We’ll just kind of deal with it as it comes. And I was thinking, man, that’s a weird way to.
To manage a, you know, a wind farm that’s worth 300 million bucks.
Dan Fesenmeyer: And then the other thing is sometimes, uh, the dates are based on individual turbine CDs. So your farm may have a December 31 COD, but some of the units may have an October, uh, date. Yeah, we heard a weird one the other day that was
Joel Saxum: like the entire wind farm warranty period started when the first turbine in the wind farm was COD.
And so there was some turbines that had only been running for a year and a half and they were at the end of warranty already. Someone didn’t do their due diligence on that contract. They should have called Dan Meyer.
Dan Fesenmeyer: And thing is, I come back is when you know red lines are full of things that people learned [00:24:00] by something going wrong or by something they missed.
And that’s a great example of, oh yeah, we missed that when we signed this contract.
Joel Saxum: That’s one of the reasons why Alan and I, a lot, a lot of people we talk to, it’s like consult the SMEs in the space, right? You’re, you may be at tasked with being a do it all person and you may be really good at that, but someone that deals in these contracts every day and has 20 years of experience in it, that’s the person you talk to.
Just like you may be able to figure out some things, enlight. Call Allen. The guy’s been doing lightning his whole career as a subject matter expert, or call a, you know, a on our team and the podcast team is the blade expert or like some of the people we have on our network. Like if you’re going to dive into this thing, like just consult, even if it’s a, a small part of a contract, give someone a day to look through your contract real quick just to make sure that you’re not missing anything.
’cause the insights from SMEs are. Priceless. Really.
Dan Fesenmeyer: I couldn’t agree more. And that’s kind of how I got the idea of starting Windquest advisors to begin with. [00:25:00] Um, I used to sit across the table with very smart people, but GE would con, you know, we would negotiate a hundred contracts a year. The purchaser made one or two.
And again, this isn’t, you know, to beat up the manufacturers, right? They do a good job. They, they really work with their, their customers to. Find solutions that work for both. So this is not a beat up the OEM, uh, from my perspective, but having another set of eyes and experience can help a lot.
Allen Hall: I think it’s really important that anybody listening to this podcast understand how much risk they’re taking on and that they do need help, and that’s what Windquest Advisors is all about.
And getting ahold of Dan. Dan, how do people get ahold of you? www.win advisors.com. If you need to get it to Dan or reach out to win advisors, check out LinkedIn, go to the website, learn more about it. Give Dan a phone call because I think [00:26:00] you’re missing out probably on millions of dollars of opportunity that probably didn’t even know existed.
Uh, so it’s, it’s a good contact and a good resource. And Dan, thank you so much for being on the podcast. We appreciate having you and. We’d like to have you back again.
Dan Fesenmeyer: Well, I’d love to come back and talk about, maybe we can talk more about Lightning. That’s a
Joel Saxum: couple of episodes.
Dan Fesenmeyer: I like watching your podcast.
I always find them. Informative and also casual. It’s like you can sit and listen to a discussion and, and pick up a few things, so please continue doing what you’re doing well, thanks Dan.
Allen Hall: Thanks Dan.
https://weatherguardwind.com/windquest-advisors-tsa/
Renewable Energy
Trump’s Obsession with Obama
The meme here raises an important point: Why are 30% of American voters still supporting a man who spends a great deal of time making ridiculous claims about an ex-president who left office 10 years ago? Doesn’t he have duties that pertain to making this a better country, one that offers its citizens a higher quality of life?
Renewable Energy
Everpoint’s BladeBlok Recycles Blades for Drilling
Weather Guard Lightning Tech

Everpoint’s BladeBlok Recycles Blades for Drilling
James Timmins, VP of Engineering at Everpoint Services, joins to discuss how recycled wind turbine blades become BladeBlok, a drilling fluid additive for oil, gas, and geothermal wells.
Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTube, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!
Welcome to Uptime Spotlight, shining light on wind energy’s brightest innovators. This is the progress powering tomorrow
Allen Hall: James, welcome to the podcast. Thank you. There has been a lot of activity at EverPoint Services. So I wanna back up first because if you’re not familiar with EverPoint Services, they are a recycler f- for renewable projects.
James Timmins: So we’re a, a renewable energy service company that specializes in, um, decommissioning and remediation services for, uh, wind and solar assets.
Allen Hall: So when a solar farm gets hit by hail and the panels are broken, EverPoint comes up and cleans up that mess to, to allow the repair to happen.
James Timmins: Correct, yes.
Allen Hall: And on the wind turbine side, you’re t- decommissioning wind turbines, but you’re also taking the [00:01:00] blades.
James Timmins: Yes. So it’s our responsibility to haul off the damaged, I guess, the scrap.
And, um, obviously there’s a very healthy market for scrap steel that you find in the tower base- Yes … but the fiberglass is a little less straightforward when it comes to disposal and/or recycling.
Allen Hall: So typically with the fiberglass blades or any composite that’s, that’s being recycled, th- there’s really two techniques that are being implemented right now.
Uh, well, really three. Let’s go over three of ’em. One of ’em is you can just bury them. They’re c- essentially construction materials, so you can bury them. Not ideal, but it has happened in the past. The second is they grind up the, the blades and use ’em in, uh, c- the cement-making process, where they’re burning some of the things that are combustible there and using it for fuel, but also the fiber can help with the cement.
Does, does that sound right? Correct. And, and then the third one I’ve seen is just as a reinforcement product. [00:02:00] So it’s, uh, they chop up the fiber in different lengths, they clean it up, and you can u- use it as an additive to different products. Yes. And, and that generally has been the marketplace in the blade recycling area for- Going on 20 years now probably Yes Until now.
And that’s where Everpoint has really changed the game because you’re thinking about blade recycling a completely different way.
James Timmins: Correct. So my background is oil and gas. I was a drilling engineer, uh, for major oil companies, so it was my job to plan, execute, and oversee drilling operations. So I worked kind of all over the world, and this project started as an icebreaker at a friend’s birthday.
I had never met Tyler Goodell before. I- Wait,
Allen Hall: wait, wait. So you’re at a birthday party-
James Timmins: Yes …
Allen Hall: and your kids are having fun. They’re eating cake. Oh,
James Timmins: we were at a dive bar, so we- Oh, okay … yeah, watching a band, uh- … sitting over a bucket of Lone Stars and yeah.
Allen Hall: Okay. That’s the [00:03:00] best place for new ideas to occur clearly.
So you’re, you’re, you’re at a birthday event, you’re hanging out, and what happens?
James Timmins: He asked me what, what I would do with tens of thousands of tons of scrap fiberglass.
Allen Hall: And you get asked that every day, or is it- No. Okay.
James Timmins: And I thought it was a weird question, and I kinda put it in the back of my mind. And about 15 minutes later I was like, “Well, I have an idea that we could, uh- Put at least some of that to work.
Allen Hall: And what was that idea?
James Timmins: The idea was that we could grind it to a specific particle size distribution and use it as a fluid loss additive in oil, gas, and geothermal drilling operations.
Allen Hall: Okay. That’s a unique application.
James Timmins: Yes.
Allen Hall: So I think we need to walk into what happens when we’re drilling an oil well or any sort of well, I suppose.
Uh, there’s unique things that happen that require specialty fluids or specially …
James Timmins: Uh, specialty additives you could say. Additives.
Allen Hall: Yes. [00:04:00] So- Okay. That’s a, that’s a good way to describe it. All right. So, uh, I’m drilling a well. I’m in Texas. I’m an oil tycoon. I wanna drill this well. What am I doing?
James Timmins: So you have what’s called drilling mud, which is pumped down the drill string through the bit.
Um, helps cool the bit, um, power down hole tools, and sweep the cuttings out, which is the- Okay … drilled up rock.
Allen Hall: Yep.
James Timmins: So there’s a, a hydrostatic pressure that the fluid column exerts on the formation. And if that fluid column exerts more pressure than the formation can stand, it splits open like a fracture.
Allen Hall: Okay.
James Timmins: In this case, an accidental fracture. Or you could have just a porous formation of, uh, low pressure. And so you have this pressure imbalance from the wellbore where the fluid wants to flow to the area of low pressure. And, uh, this mud is $300 or $400 a barrel. And if you’re- Whoa … losing 100 barrels an hour, the costs add up really quick.
Can’t drill ahead. Um, it’s what’s called non-productive time. [00:05:00] So you’re spending 80 or $100,000 a day for all this equipment to be out there, and you’re not drilling ahead, so.
Allen Hall: Okay. So as the, the drill bit goes down into the formation, you’re hitting rock. You hit a crack in a rock, or you create a crack in a rock.
All your drilling mud, and it’s not really mud, right? No, it’s- It’s, it’s a special compound-
James Timmins: Yes … that we call mud. Very,
Allen Hall: uh,
James Timmins: yeah, it’s drilling fluid, I guess, is the technical term. Okay . But, um- I’ve
Allen Hall: heard mud used universally.
James Timmins: It kinda looks like chocolate milk most of the time.
Allen Hall: There you go. Yeah. Okay. So it’s an expensive fluid.
You’re pushing it down in, but then you get a, a crack or a formation that you run into, and all that precious fluid goes running off somewhere else. Yep. So which it doesn’t allow you to cool the bit, which basically stops all drilling.
James Timmins: Correct.
Allen Hall: Okay, that’s a big problem.
James Timmins: And in worst case scenario, the fluid column falls and the pressure on the formation falls, and then the well starts flowing and you have a well control problem, so.
Allen Hall: So now you got a big problem.
James Timmins: Yep. [00:06:00]
Allen Hall: All right. So now you have fluid coming back at you that you’re not ready for.
James Timmins: Correct, yeah.
Allen Hall: Okay, that seems like quite the mess.
James Timmins: Yeah, so it’s actually one of the… You know, in some parts of the world, one of the top drivers of non-productive time and cost. So it’s a, kind of a problem as old as the oil field itself, but…
Allen Hall: Okay, c- ’cause at the end of the day, you would like to have a specific hole tapped at a specific location pulling-
James Timmins: Yes …
Allen Hall: hopefully petroleum products from that area or whatever you’re going for. It’s could, could be gas- Yeah … uh, off of that site, but you have to have some constraints about it, right? Right.
You d- d- to control everything. Okay. So n- that sets the problem. All right. We’re gonna run to this, uh, area where we’ve, we’ve cracked the found- the, the rock or there’s porous rock and we’re pumping this, a really expensive fluid down it and we would like to stop that from happening. How does that end up involving wind turbine blade recycling?
James Timmins: So we grind this material to a specific size and you mix it at a certain [00:07:00] concentration. Could be two pounds per barrel of mud or 80, uh, depending on the severity of the losses. But, um, this mixture is pumped down into the formation and this, um, kind of acts like a… Technical term is bridging. So this, these fibers from the recycled turbine blades cannot fit through all of the pore spaces.
Sure. And gradually they be- begin to accumulate on the wall of the, the wellbore. So they- Okay … uh, eventually it’s kinda like a clogged sink with… You know, you get enough- So you get enough hair in the sink … chopped vegetables. Yeah. Yeah. It, it eventually will stop flowing.
Allen Hall: Oh, well, who hasn’t experienced that?
So it’s, it’s… So you, you wanna put things down into this hole that prevent the fluid from running off. Recycled blades seems like a very viable option just because it’s in an inert substance, it’s pretty durable.
James Timmins: It is.
Allen Hall: It’s tough. It can handle high temperatures [00:08:00] and it now can be pumped.
James Timmins: Yes.
Allen Hall: Wow. All right.
So that’s a, that’s a remarkable idea. But ideas and products, there’s usually a long distance between those two.
James Timmins: Correct, yes.
Allen Hall: So from initial concept to where you are today, walk through what you had to go do to make this into a real product.
James Timmins: Uh, so we… I basically have- was familiar with these types of products in the past, but at the level I was at, I was not getting into the granular detail-
Allen Hall: Sure
James Timmins: of the qualification of the product, of the spec of the product. So, um, I kind of had to do a lot of research reading technical papers online about product development for this particular type of product. So, um, I started with a, basically in my garage, um, a geologist sieve. Okay. I got a sample of shredded fiberglass, which I think was, was like five-inch shred.
So I [00:09:00] bought a blender from Target, not knowing what else to use, and I stuffed it down in, with a crescent wrench and blended it up and broke the blender and eventually got enough usable material to, uh, start testing it in a lab. And so-
Allen Hall: Oh …
James Timmins: there are third-party labs that do these kind of tests, and they’re all industry standard, um, prescribed methods, so they’re called mud checks and, uh, what’s called a pore plugging apparatus, which is like a, either a ceramic disc that’s simulates a formation and it’s porous, it’s got a certain permeability, or you have what’s called a slotted liner, which is a stainless steel plate with two-millimeter slots on it.
And you put the mixture in, and you pressurize it, and if it stops it, then you know it works. So- So
Allen Hall: you’re plugging a hole- Yeah … in a laboratory,
James Timmins: basically. Exactly, and it’s under high temperature and pressure, so it’s designed to simulate kinda downhole conditions. But-
Allen Hall: [00:10:00] Wow. Yeah Okay, so- Got a
James Timmins: little into the weeds,
Allen Hall: but So you’re, no, you’re in your garage, you chop up some material, you go, “All right, let’s go check this out.”
You, you get a, a- an independent laboratory to try it, and they say it works.
James Timmins: Yes.
Allen Hall: And then it’s, then you’re off to the races now because- Well, that’s what I thought … you opened Pandora’s box
James Timmins: Yeah … a
Allen Hall: little
James Timmins: bit. So I was not expecting how much, how rigorous the t- the qualification would be on the industry side as well.
Right. Sure. Yeah So, um, that was kind of the starting line for, uh, product qualification, but, um, I had a very coarse particle size, thinking that would be adequate because I was not familiar with what’s actually used.
Allen Hall: What the ingredients are, yeah.
James Timmins: Right. So, um, I was kinda shopping it around to friends, and they’re like, “It’s a niche product where it is right now.
It needs to be finer.” So that’s kind of been the process is, okay, it needs to be [00:11:00] this particle size D50, which is 50th percentile mean particle size, basically. And so then the question is how do we get there? And- Right … so- Grinding composites
Allen Hall: can be difficult because- It is … they’re tough, and they’re, as you have learned with the, the- The-
blender experiment
James Timmins: Right … chopping them is not easy. Right. Very abrasive, uh, very high tensile strength. It’s basically designed not to be cut or not to be torn. Um-
Allen Hall: Right. That’s why we love it …
James Timmins: not to be, not to ever degrade in weather. So it has been an ongoing Kind of research project to find out what’s the best equipment for this, uh, can we do this at, you know, a reasonable cost?
‘Cause it’s not gonna be as cheap as grinding up or, you know, picking up sawdust from a sawmill or- Right … or chopping up cedar trees or whatever. So- Which
Allen Hall: are generally soft and easy to, to chop and-
James Timmins: Right. And not nearly as abrasive and so- Right … we [00:12:00] have identified, um, a process that we think is economical, and we’ve demonstrated it in, you know, kind of a small commercial run.
But, uh, you know, it’s kind of going back and forth to consumers and them saying, “We want this product size,” and then me going back and forth to our partners saying, “Can we do this? Can we do a lot of it? Can we do it-”
Allen Hall: Right. The quantity’s gonna
James Timmins: be big. Right. Exactly. So, you know, talking to equipment manufacturers, they’ll all tell you that their product, their, their machine can handle this material.
And they’re usually all right, but, you know- Can they
Allen Hall: handle the quantity?
James Timmins: Exactly. Without- They can do it for a month, or, you know, six months, and then it’s, well, do we have to overhaul the whole machine now ’cause this- That’s it … yeah.
Allen Hall: It’s, those composites are rough on blades.
James Timmins: Yep.
Allen Hall: So you’ve, you’ve broken through that barrier.
You obviously have figured out a way to, to chop the material down or grind the material down into the right particle size. So [00:13:00] now you have a material that is, one, clean, is using existing blades right off the turbines, being ground down, and is a, a product that will be consumed by industry in large quantities.
James Timmins: Yes.
Allen Hall: So all these blades that have, that were gonna be recycled anyway because of the age of the turbine now have a home-
James Timmins: Yes …
Allen Hall: in the oil and gas industry, which is sort of ironic, right? Right. The renewable industry is taking over oil and gas. At the same time, we’re supporting it in a way, but, uh, the product is called what?
James Timmins: BladeBlock.
Allen Hall: BladeBlock. Okay. Great name. So BladeBlock is then, is a product that’s, it comes in a, in a bag, or is it a cylinder? Is it a truckload?
James Timmins: Comes in whatever the customer wants it to come in.
Allen Hall: Okay.
James Timmins: So 50-pound sacks, uh, super sacks, or bulk trucks.
Allen Hall: So it must have a really unique, uh, application i- in terms of, I have a big problem where I can’t use off-the-shelf expensive mud.
I need to f- fill this hole relatively quickly. [00:14:00] I’m just gonna go grab some BladeBlock and solve this problem right now.
James Timmins: Yes.
Allen Hall: And, and it… So that changes the industry quite a bit. So places that you may have had trouble drilling wells in, you can now drill wells.
James Timmins: Yes.
Allen Hall: That’s remarkable. So what has been the response from the industry?
James Timmins: Uh, they love it. Um- I bet … they love the idea. They, they kind of giggle at the irony of- … you know, oil and gas solving a renewable problem. Um, and-
Allen Hall: And a renewable problem solving an oil and gas problem.
James Timmins: Right. We are selling on the performance and the cost of the product, but there is also a sustainability and circular economy, you know, aspect as well that is marketable, and there’s still an appetite on both the operator side and the oil field service side for that.
Allen Hall: This is not a… We’re in Texas at the moment, but this is not a Texas, Oklahoma, N- uh, New Mexico kind of problem. You’re actually fixing problems globally with BladeBlock.
James Timmins: Yes.
Allen Hall: So the product is, [00:15:00] although made in the United States, can be shipped anywhere I would assume. Yep. So, uh, y- are you getting any requests outside of the United States for it?
James Timmins: We have talked to overseas partners, I guess, kind of industry leaders overseas, and there is definitely some interest. Um, we are also talking to, uh, service companies domestically headquartered who have operations internationally who have expressed interest in, uh, using it overseas. But, I mean, right now, you know, we’re close enough to the ship channel that we can ship it wherever they want it.
That’s amazing.
Allen Hall: And it’s a patented product also,
James Timmins: right? Yes. So- We are in the… I guess, we’ve received our notice of allowance, and we’re in the final stages of issuance, so.
Allen Hall: So you have a, a patented, US patented, or is it, is it a world patent? Are you, you going outside the United States- Uh, we will … on patent?
James Timmins: Yes.
Allen Hall: Wow. All right. So you have eventually a somewhat global patent, so to speak. That’s not how it works, but it… that’s essentially [00:16:00] what you’ll have, uh, for BladeBlock to solve problems globally. Would, would that also involve, like, offshore wells too? Yes. Do they have the same problem? So I’m thinking of Texas ’cause we’re here, but offshore of the coast of Norway where they’re drilling wells, or in the North Sea or-
James Timmins: Persian Gulf.
Yeah …
Allen Hall: Persian Gulf, sure, that they can use BladeBlock to solve some of their problems- Yes … which they couldn’t have solved today.
James Timmins: Yeah.
Allen Hall: So d- have they abandoned wells because of this problem?
James Timmins: Yes. Um, especially in certain formations you have what are called vugs, which are basically just large limestone caves that have been-
Allen Hall: Limestone
James Timmins: is tough.
Yeah … so you can put a whole car down there if you want- … and, uh, still not fill it in. So, um, you know, this product, it basically is practically inexhaustible from you know, it’s… We’re kind of only limited by how much we can manufacture on- How much you can
Allen Hall: process …
James Timmins: right. So, um- It’s kind of a good problem to have for us, but
Allen Hall: [00:17:00] Yes.
It changes the whole dynamic of blade recycling, because the blade recycling effort up to this point has been the operator or the OEM pays the recycler to grind the blades, and then they have to find a way to source out that material. But the, basically everybody’s trying to reuse the material because it, it does have value.
How do we best reuse this, right? This is what the recycling efforts are on the recyclable blade, uh, resin systems that are happening. But you’re just taking the existing blades that weren’t meant to be recycled and recycling now in a product that has a lot of value.
James Timmins: Correct, yes. So obviously the biggest challenge everyone faces is the economics of it.
And you-
Allen Hall: You know how many people have been working on that problem? Literally thousands of people have been working that problem, and you guys figured it out at a birthday event.
James Timmins: Yeah, uh- … totally out of left field. Um, it, it just, it’s one of those things that sticks in the back of your head, and you think about it for 10 minutes, and you’re like, “Oh, uh, why-” But
Allen Hall: I have [00:18:00] a, I have a solution.
Like, we can use it here. Yeah, which, you know, most people, that would never have occurred to.
James Timmins: Right. And it’s kind of a technical rabbit hole, like the drilling fluid is- It is … it’s, it’s, so it’s not a whole lot of people out there thinking about lost circulation material- … uh, on a daily basis. Um, but that was, you know…
The problem with so many of these applications is you’re competing with, in some cases, literal dirt and sand. We pay f- five cents a pound for sand or concrete filler, fly ash, whatever, and it’s like, well, you’re never gonna process it that cheap, or you’re never gonna way to, to be able to economically process it that cheaply, so.
Allen Hall: Sure, but there’s unique applications where those things don’t work.
James Timmins: Right.
Allen Hall: And you can now make an unprofitable drill hole profitable.
James Timmins: Yes.
Allen Hall: That’s a game changer. So this is remarkable, and I, I know you guys have been working on this for a couple of years, and it’s, EverPoint has always been, [00:19:00] and we’ve talked to EverPoint for a couple of years now on the podcast of, when we talk to recyclers, we don’t act- we actually have talked to a number of recyclers, but we don’t have them on the podcast because it’s, seems like the amount of material coming into their facility and the amount of material going out are not the same.
Correct. They’re landfilling them or whatever’s going on, which is, it, it to me is trouble, right?
James Timmins: Right.
Allen Hall: You, your, EverPoint has always been, “We are actually gonna do what we say we’re gonna do. We’re gonna take the solar panels, we’re gonna recycle, we’re gonna…” You’ll be able to follow it. Correct, yeah. Which is one of the technologies that EverPoint brought, is you could follow your recycling product all the way from the site to where it finally ended up at.
That was remarkable. That was an industry-changing, uh, idea, and I appreciate that EverPoint was doing that. Now, you’re actually turning it into a viable product called Blade Block. Game changer. Now, our podcast is probably not heard by a lot of oil and gas folk, but the, you know, the word does spread and we [00:20:00] have almost two million YouTube subscribers at this point.
How do people get ahold of you to purchase BladeBlock? Do they go onto your website? Are they-
James Timmins: Yeah. I mean, LinkedIn, website.
Allen Hall: Okay. However.
James Timmins: Yeah.
Allen Hall: So- And, and what’s your website address?
James Timmins: It’s everpointservices.com.
Allen Hall: Okay. And you’re based in Texas?
James Timmins: We are. Houston.
Allen Hall: In Houston, right. So the, everybody that is interested in having improved oil and gas drilling mud, uh, can use BladeBlock now, and it’s a viable product that’s being offered, it’s patented, it’s gonna ship globally.
It’s the right time and it’s the right way to recycle your blades. So if you have a, a wind turbine farm that’s being decommissioned, there’s a lot of repowering happening right now, uh, there should be a lot of, of blade material available to make BladeBlock with. So congratulations. That’s remarkable.
James Timmins: Thank you so much.
Allen Hall: James, so thank you so much for being on the podcast. Of course. It was great to meet you.
James Timmins: Nice to meet you as
[00:21:00] well.
Renewable Energy
Democracy v. Constitutional Republic
I wish I had $100 for every time I heard some uneducated Trump supporter tell me this.
A democracy is a system where governmental power is derived directly from the will of the majority. A constitutional republic is a specific type of representative democracy where the people elect officials to govern, but those officials are strictly limited by a supreme, written constitution designed to protect minority rights from majority rule.
I remember a conservative friend who lived in Hawaii who complained that the native people objected to a project directed from Washington to build something at the top of one of their volcanoes, on the basis that this was their holy land. My friend asked, “Doesn’t the majority rule?”
“Not necessarily.” Trying to make my point in the simplest way possible, I explained, “People have rights. My neighbors like me, but imagine that they didn’t, and 20 of them, a 20:1 majority, wanted to come in here and beat me to death. I have a right not to murdered. When you think about it, we’re lucky not to live in a country where ‘the majority rules.’”
“Oh. I guess you’re right,” my friend said.
-
Greenhouse Gases11 months ago
Guest post: Why China is still building new coal – and when it might stop
-
Climate Change11 months ago
Guest post: Why China is still building new coal – and when it might stop
-
Greenhouse Gases2 years ago嘉宾来稿:满足中国增长的用电需求 光伏加储能“比新建煤电更实惠”
-
Climate Change2 years ago嘉宾来稿:满足中国增长的用电需求 光伏加储能“比新建煤电更实惠”
-
Renewable Energy8 months agoSending Progressive Philanthropist George Soros to Prison?
-
Climate Change2 years ago
Bill Discounting Climate Change in Florida’s Energy Policy Awaits DeSantis’ Approval
-
Carbon Footprint2 years agoUS SEC’s Climate Disclosure Rules Spur Renewed Interest in Carbon Credits
-
Greenhouse Gases12 months ago
嘉宾来稿:探究火山喷发如何影响气候预测
