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Blades Europe 2023: An Inside Look at Key Wind Industry Trends in Europe

Allen and Joel recap their experience at the 2023 Blades Europe Forum, discussing key differences between the European and American wind industries. They touch on topics like thermal imaging for blade inspections, EU-funded blade research projects focused on actionable results, perspectives on the value of FSAs, and handling the data deluge from modern turbine sensors. They also recount visiting Aerones’ extensive Riga facilities, detailing how the drone services provider has grown into a sizable global operation. Overall, they found Blades Europe to be more academically focused than the American version and gained several useful wind industry insights from the Amsterdam conference.

Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

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Allen Hall: We went to the Van Gogh Museum before Blades Europe. And that was one of the cooler things we saw in Amsterdam. We didn’t have a long time there, but it was fascinating to see the self portraits. That was the little highlight was a bunch of self portraits by Van Gogh of himself, with the ear, without the ear.

Both ears, both still there. Yeah. And he looked like a guy from Northern Europe, right? So there’s an early, there’s actually a photograph of him as, I don’t know, 18, 19 year old kid, and he’s like clean shaven. He’s got both ears. He looks like a person you’d run into on the street today. A lot of tourists come through Amsterdam, of course, a lot of UK youth that we noticed were running around having a good time and good for them. But yeah, a crazy week on the road. We spent the whole week over in Europe. We went to Amsterdam, we went to Riga, Latvia, and then we ended our tour in Copenhagen for a night.

So a whirlwind tour and stay tuned because we have a lot to discuss about Blades Europe Forum.

Welcome to the Uptime Wind Energy Podcast. I am your host, Allen Hall, and I’m here with Joel Saxum. And we just got back from Blades Europe Forum 2023 in Amsterdam, the Netherlands. And we sat through all the sessions, at least the vast majority of them, so that you didn’t have to. And we wanted to touch on some of the highlights that we saw at the Blades Europe forum.

Because there was a lot of good information there and a lot of good discussion points. And as Joel and I discussed in between sessions and at dinner the United States and Europe are going in different directions. And I wrote a LinkedIn post about it, which got a lot of traffic. So we should talk about that too, Joel, while we’re at it.

Joel Saxum: Like Allen was saying, one of the things we notice here is, okay the audience at Blades USA, when you’re there, if you’re in the Blades world in the United States, you’ve probably been to Blades USA, or at least one of your colleagues has. The reason being is it’s a lot of operators, right? So there’s performance engineers, there’s an eng, performance analysts.

There’s blade engineers, there’s mechanical engineers, there’s all these asset managers. There’s the people responsible for making sure that the blades are running on. Your wind farms are at blades. You Blades, USA, right? I think, what was the last year, about 200 people there Allen in, in Austin?

Allen Hall: Yeah, maybe a little more.

Joel Saxum: Yeah, so to get a little bit of a different view on it this event is, you would think, an on the outside of carbon copy. Haymarket puts on this, it’s through Wind Power Monthly. Blades USA, Blades Europe. Same logos, same everything. However, the Blades Europe conference was very much more research based.

So what we found there is some, some service providers. The drone companies were there. Clobotics was there. Skyspecs was there. Our friends at Aerones were there. Of course, the Weather Guard Lightning Tech with our Strike Tape product. A couple others along the same lines. And then the other half of the audience was a lot of researchers.

There was the couple of asset managers and from, a few companies that we knew, but for the most part, Fraunhofer Institute, DTU, so there was a lot of representation from the universities in Europe that are doing all this newer research into what, what can be done with turbines or with turbine blades.

Allen Hall: And just on the operator side, one of the key pieces I noticed early on, I think it was a discussion from Statkraft, which is based in Norway, is they were looking at thermal imaging and the use of thermal imaging to detect cracks and the size of cracks on blades out in the water. And they provided some images, they’ve done some really early work on this, and it was surprising because the, and the reason they brought this up was it’s actionable.

And I want to keep this key point here as we discuss what happened at Blades Europe. Actionable. It’s something I could use today to make a decision about what I need to do tomorrow. And when Statkraft brought up the thermal imaging photos, and there were some really interesting photos there, I wish they would publish some of that because it was amazing.

What you can see on the outside on a normal drone image is relatively small compared to what is underneath the paint. And in the proper situations, thermal imaging can show you crack progression, the real size of the cracks. It’s looking beneath the surface. It’s a little tricky to perform, but Boy, if you can get it right.

The data was just really useful straightaway as to what the next steps were. And Joel you saw that presentation too. What did you think of the Statkraft, uh, presentation?

Joel Saxum: The idea behind Thermal and Blades is not new, right? I think A BJ drones is trying to do this for a while. There’s a couple other drone companies out there trying to make this happen.

However, the, just the nature of blades makes it difficult. To do, usually, inspections of blades, you have to stop the blades, okay? As soon as you stop the blades, motion stops. So motion creates heat. That’s one of the problems. And the other problems are, that homogenous surface of a blade with a gel coat on it is shiny.

It’s not matte. So shiny reflects the IR waves. So you’re automatically at a at a loss there when you’re trying to get data. So then there was like, should we heat the blade and then see which parts of the blade, basically cool off faster and or retain heat more. And that’s, that was a thought process.

So there’s a lot of different ways to think about this, but all of them boil down to the same concept. If you’re a blade technician. You’ve been on a crack, right? So if you open up that crack, sometimes it gets deeper and deeper and larger and larger. You can’t see everything until you open it up.

And the reason is the reason that you may be able to see it with thermal is the idea of basically friction creates heat. So as that blade bends and moves. If you had a say this is your blade your biax structure and your laminate underneath. If that’s moving in one spot, all of that, or like this, all of those points will be basically the same temperature.

But if you have a crack, and it starts doing this, then you create friction at that point, and that point creates heat, and that heat dissipates not just on the crack, but it dissipates broadly. Across the structure there. So you’re able to see the thing in thermal imagery, but it’s very difficult because it has, the conditions have to be just perfect.

It can’t be a sunny day. It can’t be a day with a lot of moisture in the air. There’s a lot of a lot of trouble in thermal imagery. And that’s not native to blades. That’s thermal imagery in general. It’s very difficult to remote sense. However again, like Allen was saying, these at Blades Europe, a lot of Hey, this is the things that we’re trying to solve.

These are the problems that we’re working on. We are Statkraft. This is what we’re working on. We are Fraunhofer Institute. This is what we’re working on. We, this is I’m I’m from DTU. This is what we’re working on. And some of them were, it was like, getting together the old, the band, right?

All these researchers know each other and then once they leave a university, they usually go to an operator, and they stay in touch, and they work together and these kind of things. It was a lot of hey, we’ve been working on, one of, one of them that I listened to was, we’ve been working on this project for a few years, this is our update.

But it’s actionable research that’s being applied into the wind industry.

Allen Hall: And that reminds me of another project just down those lines, right? The Netherlands has funded a project called Airtub, Airtub. Right, which is a drone based system to essentially take a little vehicle onto a blade to do, of all things, ultrasonic inspection, NDD.

So the presentation of that was like, wow, okay, so they’re out there flying this drone, they’re doing, they’re showing sort of the basics and what they’re learning as they’re going along with this project. Actionable, right? Because NDT on blades is something that everybody wants to do or needs to do.

And on top of it, it’s, it was funded by the Dutch, right? They were funding, that was, it’s part of the sort of the aerospace research center for the Netherlands. So it’s a Dutch funded effort to go look at this. Really fascinating to watch because short term, in terms of things that would happen in America, this is relatively short term.

And. Results, published results. So as we’re talking about those results on stage, I’m Googling their site and pulling off the reports for that Airtub, uh, study. I’m like, wow. Okay. This is really cool. Now I can list on one hand, a number of times that I’ve downloaded anything from an American university having to do with research actionable on wind turbines.

It just doesn’t happen. And I, the whole week, I’m just, whoever’s presenting, I am trying to figure out if they presented before and what have they published and what does it mean to me, really cool stuff. And I thought, man, there is a big difference between what’s happening in Europe and what’s happening in the United States and particularly in offshore, like the offshore work and the the amount of effort there to think ahead.

Remarkable.

Joel Saxum: Yeah take for instance that Airtub project. So the Airtub project is not new, right? It’s a couple years old. But when they came out with the Airtub project, and the list of stakeholders for the Airtub project is massive. You have everything from Eneco, who is a, an offshore asset owner, to LM Windpower, and TU Delft, and the actual, the company that sponsors the whole thing called World Class Maintenance, which is actually not a company, it’s an organization.

So you had, I think the stakeholder list on this thing, 40 companies on it. They’re all working together on this. So when they had initially announced this project had some EU funding, which is great. But it also had a lot of funding from all the stakeholders and they came together and said, hey, we know we have a problem to solve and we need solutions for it.

Of course, offshore wind. Very expensive for operations and maintenance. We know this. So they created a roadmap for this project that included a lot of things that a lot of companies are doing right now on their own, right? But they wanted to make this a cohesive effort to get all of these things done with one solution.

So we know that offshore or wind turbine NDT is being done. We know that Bladebug is working on it. We know that our friends at Aerones are working on it. We know that, force technology already does it. Nobody does it in the, the most efficient fashion because it’s tough.

You have to get sensors up tower and you have specialized people and all these things. We know this. But the Airtub project is like, hey, we’re going to make a drone platform. That drone platform is going to scale itself. It needs to do inspection. It needs to do NDT. It needs to do repairs, it needs to do this, it needs to do that, so they have all these things lined out, and it is, uh, transparent, the project’s very transparent every, stage they get done with, they put a big report out, hey, here’s how you can use this, here’s how, what we’re doing, all the good things and they’re up on stage, talking about it, and Looking for feedback and looking for more ideas and more thought process.

It’s just a little bit different of an atmosphere.

Allen Hall: Yeah it definitely was the, some of the forums and the discussions offline, I thought were really fascinating. I, we met Arthwind was there, so I don’t want to always give, talk names here because I don’t know, it’s fair to everybody, but when talking to Arthwin d man.

They’re really working hard, those guys in Brazil. They’re all, they come all the way out to the, to Amsterdam to watch some of these presentations and they act the representative there was really good at asking questions, very specific questions. Again, actionable stuff. So that was part of the great discussion that I saw was Arthwind coming in and saying, what about this?

What about this? What about this? We have looked at these things already and we know that these are problem areas and how do you solve those? The one that really stands out the most, I think Arthwind provided some information on, or guidance on, was the segmented blade concept, right? You’re gonna, you’re gonna make your blades in Germany, you’re gonna make them in little pieces, then you’re gonna send these pieces in a context box on a ship to wherever it’s gonna go, then you’re gonna take it and assemble it in like an erector set kind of fashion.

And everybody in the audience is yeah, like we, we’ve been through a couple of efforts on segmented blades, particularly LMG, and it hasn’t worked out so well, but that’s, that’s early, I think, still in this process. But I do, it’s one of those fascinating times where you’re like throwing out a concept.

And it’s getting the market feedback. That’s what it felt like to me. Hey, this is a possible thing. We could make segmented blades in Germany and ship them all over the world and they can assemble them on site. It does have some advantages. It certainly does. But then the feedback from the industry was like it’s been rough doing that.

So we don’t think this is real. You need to flesh it out a little bit more, which is a fair criticism, in my opinion, is that you want to know that now rather than after, a hundred million dollars spent on this technology, which may not be used. It’s the same thing with Airtub. They’re attacking the problem small, making sure they’re getting actionable data out of it that people would use, and then expanding the program.

Once they find that avenue, they’re going to go right down it. And that feedback loop, which is happening at Blades Europe, was, I think, a really important part of the piece of the industry, which gets omitted, at least on the engineering side.

Joel Saxum: Yeah, to speak to that, one of the things they did at the conference, they made sure that there was time at the end of every presentation for Q& A.

Right? This is, Blades Europe, Blades USA, both of them, it’s an intimate setting. There’s not 10, 000 people walking around a conference, right? There’s 50, 100, 200 people in one room, and all of those people are the same people that you see from one, one panel, or, one speaker to the next thing you have dinner, you have lunch with them, dinner with them, breakfast with them.

So they did make some time and you heard some really good questions from specific people in the audience all over the audience for almost all of these things. One of the things that I like about, they did it at Blades USA in the past, they did it at Blades Europe this time, is the panels. Because panels to me really invites the feedback, right?

So on some of these panels one of them they had about building inspection strategies. for proactive repairs and blade life extension. So you got different voices up there, right? You had a VP of engineering from MiSTRAs, right? So you had some people in the CMS space, you had asset integrity managers for offshore, you had a structural engineer, and then you had a financial asset owner all sitting on stage talking about The different ways that they approach the same problems, because it’s not, doesn’t, not the same, right?

An asset engineer approaches it one way, a person in the field approaches it another way, someone in the ISP space approaches it one way, a financial owner does it a completely different way. So having all those people on stage for these panels was, I think, I would like to see more of those. And more encouraging, yeah, more encouraging the Q& A from the crowd directed at some of these people, because that’s the forum where you can share information.

We’re always talking, no matter what situation we’re in, ah, the OEMs are hiding this, and we can’t get this information here, and blah, blah, blah, blah, blah. But when you can sit up there and have a panel at one of these things with experts from all realms of the supply chain sitting around, talking.

When it gets to the point where it’s almost like a BS session, which happens more in the U. S. than in Europe, it’s a little bit more, more little more stringent over there. But when it gets to that point where you’re just hey, what about this? What about this guy sit here? And someone just stands up in the crowd and goes, I think this!

Those are the, those are my favorite ones.

Allen Hall: Those are the best because I think it’s where the problems get raised and ideas are actually thrown out. And experience comes out, right? That we’ve tried this and this works or this doesn’t work. And I do agree with you that those discussions are really key.

One of the going down that same thought process, we, there was a discussion about FSAs, which I thought was fascinating because obviously there’s a lot of FSA talk right now. And you can watch Vestas at the moment is really leveraging themselves in GE and Siemens as well, is that they’re all.

Pushing towards full service agreements because of the revenue stream and trying to encompass more and more activity on the repairs side. The operators were of the opposite opinion about FSAs, which were, after a couple of years, you don’t need them. After, once the warranties are over, you just don’t need them.

And there was a variety of feedback as to why, but it mostly had to do with just the level of service that they got once the blades had been around for a couple of years and the turbines had been around a couple of years. And it was shocking to hear the sort of The open opinion about that one of the questions was raised, should we buy a 20 year or 25 year FSA?

And pretty much everybody around me was like, no, that’s crazy. It’s not worth it. You can do a lot more with your own process, internal processes. If you have it laid out and you have it in the staff to manage it, obviously a lot of operators in Europe have that. Where the FSA doesn’t make any sense and it was really fascinating to watch that kind of murmur in the crowd ooh, we’re talking about FSAs, ooh, there’s a difference of opinion there’s some OEMs listening into this, but we’re just going to tell them what we think, which is, We don’t need you, uh, very odd, but yeah, I think that explains a lot where the industry is.

Joel Saxum: Yeah. We’ve talked about that, at length on the podcast before, even with Phil Tatar over at Intel store, their data actually shows that some of the better performing wind farms are the ones that have, leaned off of FSAs and have gone to self either self management or ISP management.

And one of the kind of the things I heard in I’ll say in an alleyway in Amsterdam was that. One of the large, one of the largest operators in Australia recently has made a strategic move to get away from FSAs. Now, if you know anything about the Australian market, they’ve almost exclusively been operations through a full service agreement with the OEMs.

And I think that they’re, people are starting to finally get fed up with them. Because at the end of the day, a lot of times, if you have an FSA with an OEM, You’re ending up with a subcontractor to an ISP on your wind farm anyways. So why do that, and it’s, it makes sense in certain areas where, you may not have an engineering or fine or prowess, if you’re a financial asset owner.

You’re not an engineering company. You’re not an asset management company. People tend to sign those FSAs. It might be better off for you to look to the independent market instead of the OEM for an FSA, there’s quite a few options out there, but the, yeah, like Allen said, the majority of the whispers we heard there are the same things that are being mirrored being said in the States, that people are Starting to shy away from FSAs.

Allen Hall: Yeah, which makes you a little bit nervous for the OEM status or health status there, right? Because they’re relying upon those FSAs to make up for the lower cost you have to sell the turbines for. Yeah, the industry may not be supportive of that future. And one other thing I want to talk about on the technical side, because I, the whole time I’m sitting there, Thinking about the amount of data that is being generated from these turbines.

And remember Sensory gave a really good presentation about the different things that they can do by monitoring and learning and using some machine learning algorithms to get smart about what’s happening in the turbine, thinking, man, that’s a lot of data. Yeah, that’s a lot of data. I think they, they touched on the amount of data from their system.

Ooh, that’s a lot. And then watching NerthLabs and Sky Specs and a couple others Even the thermal imaging Ooh, there’s a lot of data that’s coming off these turbines. And how do you manage that? Especially as you get into more remote locations, if you get further offshore, how are you going to manage all that data?

And the obvious answer was Starlink, right? SpaceX system, right? So I started asking them Oh, are you using the SpaceX system to upload and download data? No. And I thought that was just really weird. Like, why would you not? In the days when you need to have a lot of data transfer at remote locations, why is Starlink not at the sort of top of priorities?

And maybe it is, I just can’t say it, but Boy oh boy it seems like an obvious answer to a very complex problem.

Joel Saxum: I have a Starlink setup, right? It’s in a backpack. So I have a backpack that I can literally, if I’m in my pickup, I can plug it into my truck, anywhere I am. And I have 200 megabytes down and 50 megabytes up.

There’s no, that, that’s as good as a wired connection almost anywhere on Earth. Yeah, the amount of data there, and then the other side of that is the amount of data up and managed from the field, but, the, as we get further and further down the line of creating all this data, I know, I do know that there’s people that have gotten away from AI in general just because of the, kind of the problems it can bring.

However, We’re almost going to have to start getting back into some AI, at least for the basic insights and the basic management of data, because when it becomes to be so much, operators will tell us all the time man, we get stuck in a data like quagmire. We get so much that we can’t even make the insights out of it that we should.

And at the end of the day, they just want to be told what to do. An operator says, Don’t give me 35 gigabytes of inspection data for one turbine. Give me the things I need to fix, and if I need to fix them now or next year. That’s what I want to know. I don’t want to have to sort through all this stuff.

I think that you’ll start to see and you’re seeing this in every industry, no matter what, but AI is a tool, and to be honest with you, I don’t really care if that’s your, don’t use it, this is me, don’t use it as marketing, just use it and make it happen, in the background, tell me that you’re gonna give me the best insights that you can from the data that’s being collected, whether it’s from a CMS or from a drone inspection or from SCADA, I don’t care, just give me the answers instead of, Telling me all the things that you can do.

Allen Hall: And I do think that is you could feel it, right? You saw two different approaches to data control and data interpretation. You saw AI used a lot by the professors. You saw machine learning used by the people in the industry. And I thought that was a really unique difference. Like they understand if you’re actually doing it, it’s just algorithms, right?

We’re applying this algorithm to this. Dataset to filter it. That’s what it is. It’s filtering. It’s not artificial intelligence, but in the theoretical world of the professors, it’s artificial intelligence. That’s the way they do these things. So we’re at this world, we’re at this weird break point where it’s still coding and it’s still trying to filtering and it’s learning.

But we are starting to, I think, things I’ve seen are making the transition over, like the computers and the systems are a lot smarter, they’re able to make some of the determinations by themselves, they are iterating into smarter, quote unquote, algorithms. And I think that’s really helpful for the industry because they’re right.

If we’re all looking for blade damage, then we need to be smart about how we look for blade damage.

Joel Saxum: Yeah, I think you’ll start to see. Some more uses and I’m going to go to, I’m going to give you another one. We went AI, ML. You’re going to start to see more uses for machine vision. In the wind industry and that can be targeted.

So when we start getting NDT up there, you don’t want to have to go to an NDT report or study or inspection on your entire blade. You want to actively use while on site, while local, you want to use some machine vision to be able to pick out the areas that you actually need to inspect. And then move on with it, right?

So that’s going to be the next iteration. Once you don’t have a technician up there to do NDT, it’ll be machine vision based. And then as, of course, as we start seeing more and more of these repair robots at the show and blades USA or blades Europe, sorry, we saw the Sparrow robot from Clobotics did leading edge repair, same concept as the Vestas robot, where they have the blade horizontal at 90 degrees to gravity, and they set the LEP robot on there.

So we’re seeing some more advances in LEP robots, our friends Rones over in Latvia, they’re starting to do more and more things with their robots that’s outside of just LEP repair, and that’s going to be all, or mostly all reliant on machine vision to be able to make those decisions in real time that are proper, correct, and once you get robots doing certain things.

AI, machine vision, machine learning, like it’s all tools of the future, but they’re going to be, they’re used now.

Allen Hall: Oh, yeah, absolutely. And I do want to touch upon the venue and Kind of how that went. Now, it was in Amsterdam, which is a central point for a lot of people, right? Particularly in Europe, but not so much in the United States.

But Amsterdam itself, nice city, obviously a modern European city, but it has a couple, some rough edges. You gotta admit, it has a little bit of rough edges around it still. And there, there’s a lot of rebuilding, like we were in a facility that was It’s an old Lutheran church, probably even built in the 1600s, which was really cool.

Parts of it really cool.

Joel Saxum: Besides the fact that the heat didn’t work.

Allen Hall: Which is what happens when a, you have a 400, 500 year old church, it’s just going to be drafty. But I think the difference between Blade Europe and Blade USA is just in the sort of the format, the layout, who’s there, and the vibe that’s generated there.

I’m an engineer. You can’t hit me with enough data. I will always be able to take more data in if you’re willing to give it to me. And it’s where Blade USA tends to be a little more salesy. Blade Europe is definitely more educational for sure. And if that’s your, if that’s your thing, you want to see some of the data, that’s the place to go.

I pulled out a lot out of Blade Europe. I wish I could have pulled out more. I wish it was, they had more people attending it. Cause I think that some of the discussions have been a little more livelier. I do appreciate it. The clobotics demonstrations were good. There’s a lot of good stuff that happened.

Joel Saxum: Yeah, I’d like to see some, like you said, the If you got some more financial asset owners and some more actual asset operators in the room, I think that tying the research projects back to the people that will actually be using them in the EU and around that would be advantageous for the whole platform.

And then that also gives that feedback, right? Because I think there is some things like we talked about the segmented blade idea that Fraunhofer in Germany was working on in my mind. And if I’m Be honest in a hundred percent of the minds that I spoke to about it while at the show, they’re like, why are they working on this project?

It’s nobody’s going to use it. We’re looking at one segmented blade that’s available in the market right now that is failing regularly. And they’re tight and that’s a two piece blade. And this is going to be a 12 piece blade. And so that’s what’s man, they need a little bit of a reality check on this project.

It’d be nice to get some other people that might actually buy the technology in the room to say we’re not buying that stuff. Or maybe I’m completely wrong. And they said, yeah, go ahead. But yeah, more, I would like to see more asset owners involved in the, asset owners, managers involved in the conversations over that.

The one, I was just thinking about this, Joel, was one of the things that was not a constant focus was leading edge protection. Weirdly. It, there was discussion about it, but it wasn’t like everybody has leading edge protection problems. Here’s all the research that’s going on. That has slowed down a little bit.

I assume that’s because of some products. Yeah, and I think everybody

knows that, right? That’s, that would be we beat that dead horse for a while, right? So it’s the same thing like, we were at was it Blades USA two years ago or something? I remember like all of the presentations were all drone companies.

It’s we’ve got it. Drone inspections are what we do. And there’s some data to be had. And everybody has a platform and everybody has a way of looking at data damages. And everybody has their system. We get that now. Which one is best? Now that’s subjective depending on your needs. And I think that the next one that we could see is a big focus on CMS and digital twins.

Looking from, yeah, looking from other industries that have the same thing, like oil and gas, digital twin is a huge thing. And digital twin, whether you say we were saying IOT, Internet of Things, CMS, that’s all the same. It’s instrumentation in the field that brings back to a dashboard.

They’re all the same. That’ll be the next focus.

Allen Hall: I disagree, because the digital trend makes me insane. Because I think it’s such a complicated problem, and we’re, the industry and the turbans are changing so fast, that even if you were to instrument several of them, I don’t think it’s going to capture all the variability that is going on inside of things like blades or gearboxes.

Where the twin is going to be that valuable to you see what.

Joel Saxum: And I’ll tell you why I disagree with the Allen and why I disagree is this the fact that we’ve had such growth in makes and models and blade types and gearbox types and all these different things in the last 10 years that when we get to the stage outside of the US, of course, because of PTC funds.

And repowering outside of the U. S. when we get to the stage, which we’re coming to shortly, of end of life extension. You ha almost will have to instrument these things to understand what’s going on. Because there’ll be places where, Hey, this was design life 20 years, when you’re coming up on year 16, 17, you’re probably gonna wanna know if you gotta decommission that thing at 20, or if you can push it to 25.

That will be all digital twin instrumentation process. Now, like I said, in the U. S., Not as big of a thing, right? Because PTC is there. And we’re just gonna pop the gearbox off, put a new one on, and rebuild the blade, or put new blades on anyways. We’re repowering, not a big deal, but the rest of the world doesn’t do that yet.

Or it won’t do that, or their policies don’t support it. So the rest of the world has, and if you get the same thing, all of these Siemens 3. 2s up to the, even the megawatt offshore wind turbines that were put in 10 years ago, they’re getting to the stage now where more monitoring lifetime extension.

And I think that’s where we’re going to start to see more of this CMS stuff, where we’ve seen a lot of CMS companies pop up in the last few years. I think that it’s going to become more and more to the forefront as we, as the fleet, as the global fleet ages.

Allen Hall: I think you’re right. The digital twin in the States is dead.

Joel Saxum: Unless some state or some agency requires it for something, it’s not going to, they’re just not going to invest in it.

Allen Hall: So we left Amsterdam and then took a quick flight over to Riga, Latvia. To meet with Aerones and this is part of our tour of Europe for that week. And we brought horrible weather everywhere we went.

It was, we just, we fly into Riga. It is a complete snow storm, practically white out, we get in a taxi. It is like skating to the airport. It was a little crazy. It’s like a road rally on ice. But the, yeah, that was insane. So we, we did go visit Aerones. And Dainis and Greta took us through the factory and it is a factory and we’re going to have a separate episode, just devoted to it, give you all the insights and there’s a lot of cool video that went along with that.

But holy smokes, this is way beyond a startup. They have a lot of people on staff that are creating some really cool robots and some, they have some new tech and their capabilities are expanded. And it was just eye opening what they have going there, because unless you visited it, you would not realize.

They have grown to that stature.

Joel Saxum: Yeah, I’ve been following Aerones for a few years now, since really coming into the wind industry, watching them. This, hey, we’re, we clean towers. And then it was, we clean towers, we do LPS testing. We do this, we do that. All of a sudden their, their offerings grew and grew.

And we watched them get up, a big big investment here not too long ago, about, six, nine months ago. And we got the opportunity, of course, they’re friends of the podcast, we’ve had them on, we’ve talked to them a few times, we got the opportunity to go visit their office. And to be honest with you, even while knowing them, I was thinking, ah, 50 people, a warehouse in Latvia, and, some engineers in the corner, whatever, we got there, and it was like, A five story building, four floors.

This floor is finance, and this floor is analytics, and this floor is engineering, and this floor is operations. And then the, oh, we gotta go to the building next door to check out manufacturing. There was an R& D room, test room, manufacturing lab, CNC. There’s, they have two, 250 plus employees.

They’re working all over the world, they’re mobilizing kit everywhere, they have, they’re big enough right now, you can understand this if you’ve been in any kind of industry, they’re big enough right now where they have a complete supply chain department. That’s crazy. And they’re, have their setup there ready to expand.

They’re thinking that in the next 6 months, they’ll take over another floor of the office building, the last, one of the last floors, and then in the next year, expand into the next facility over, which is, just a 10 meter walk out the backside of their warehouse is another one. That’s a carbon copy that they can expand into.

So very, eye opening, like you said, Allen. We walked in and, oh, man, we took this tour and it was crazy. When we did a good interview with Greta and Dainis over there as well. We’ll post that here not too long, but take a listen to that one to see where they’re at and what they’ve got going on.

And if you have any questions, be sure to reach out to them.

Allen Hall: Yeah. And flew through Copenhagen on the way home. We we avoided the big snowstorm in Germany. Joel didn’t on the way back because we brought snow. All over Europe, they should thank us for that early Christmas snow, but we did stop in Copenhagen on the way back and did the Christmas market thing for an evening and obviously Copenhagen in Christmas time is quite beautiful.

And I will say the same thing about Riga. Dainis and Greta took us on a little bit of a tour of Riga. It’s a modern city on parts of it. It’s has older historic parts, but all of it is tremendously beautiful. It’s holy moly, you would not believe the skyline and the sites and the river and the bridges and the restaurants and the whoa.

Joel Saxum: Everybody we ran into there was nice, helpful. You get a little bit of the cold faced Eastern European look, but. At the end of that, they crack a smile. And I tell you what you can get some fantastic food for good prices.

Allen Hall: Oh my gosh. We had the best meal. That was amazing. And Riga.

And I wouldn’t have guessed it. I just didn’t expect it to be that modern. I kept saying to everybody, that’s a modern building. Was that built last year? No, we just take care of our things . Having come out of the United States, you’re like, oh, a little wear and tear is pretty obvious in a lot of cities, but not in Riga right now.

Man, there’s a lot of activity going on there, and it seems like it’s bustling. It’s one of those vibrant. European cities that has a lot going for it at the moment. So it’s cool to see our own there and to see how they’re going to grow.

Joel Saxum: Wow. Yeah. If you get an opportunity from the team over there and invite to come over, highly recommend to do it.

Allen Hall: That’s going to do it for this week’s Uptime Wind Energy podcast. Thanks for listening. Please give us a five star rating on your podcast platform and subscribe in the show notes below to Uptime Tech News, our weekly newsletter. And check out Rosemary’s YouTube channel, Engineering with Rosie, and we’ll see you here next week on the Uptime Wind Energy Podcast.

Blades Europe 2023: An Inside Look at Key Wind Industry Trends in Europe

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How Sparacino Farms Saved Thousands with Cyanergy Solar? 

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At the heart of regional NSW, Sparacino Farm is more than just a place that grows avocado and citrus. It’s a family-run operation that was established in 1973 and is currently run by two brothers, Joe and Alf Sparacino.

The family has extensive knowledge about farming and practices ways that make farming more sustainable and productive with their hard work, resilience, and smart decisions.

So, when it came time to tackle rising energy costs, the Sparacinos wanted a solution that would reduce expenses without compromising their values.

With Cyanergy’s smart solution, Sparacino Farm took a strategic step toward energy independence. They planned to install solar panels, thus reducing their dependency on the grid.

For them, this wasn’t just about going solar. It was about making the farm more efficient, more sustainable, and more secure for the future.

With a 99.8 kW solar panel system tailored to their operations, the Sparacino family has cut costs, reduced emissions, and reinvested where it matters most, back into the land that sustains them.

So, if you are thinking of going solar for your business? You’re in the right place.

This blog dives into every detail about how Sparacino Farms Saved Thousands with Cyanergy Solar, how they made it happen, and how you can too.

The Energy Challenge: Rising Electricity Costs on the Farm

Energy expenses are becoming one of the most significant costs for businesses, commercial properties, and farming,
and in Australia, most of the residents strongly agree on that.

Agriculture is an energy-intensive industry. Over the years, as machinery has become more advanced and irrigation
systems run longer hours, the electricity
bill
has soared.

For the Sparacino family, the electricity cost had become a significant issue, too.

Like many others, they found themselves facing unsustainable energy costs that were cutting into profits and limiting
growth opportunities.

So, faced with rising power bills, the Sparacinos began looking for a long-term, cost-effective energy solution.

Why Solar? | Sparacino’s Motivation for Change!

For the Sparacinos, the decision to go solar wasn’t just about saving money; it was about securing the future of the
farm. Also, solar energy made perfect sense, especially in Australia, where abundant sunshine makes it a
reliable and renewable option.

Not only this! Investing in solar energy offered several key benefits to them, which include:

  • Predictable energy costs.

  • Increased energy independence.

  • A reduced environmental carbon
    footprint
    and lower emissions.

For instance, before going solar, the farm’s annual electricity bill hovered around AUD $48,000, which is a high cost
for a mid‑sized agricultural business.

However, after installing solar panels, the bill dropped to $12,000, bringing substantial savings for the Sparacinos.

About Sparacino Farms| Design & Implementation of a Dual System

When the owners of Sparacino farm contacted Cyanergy, our expert team conducted a thorough assessment of the farm’s
energy needs and financial goals.

We proposed a hybrid layout that consists of one large system dedicated to the commercial farm operations, and a
second system for the residence, expanded with battery storage.

Systems Specifications

So, now let’s have a look at the equipment list and the project snapshot of Sparacino Farm for a detailed concept:

For System 1: Commercial System

For System 2: Residential System Paired with Battery

  • 63 JA Solar 440W panel
  • 2 Sungrow 3 Phase 10KW inverter
  • 1 Sungrow 19.2KWh Battery

The Power of Smart Farming: Annual Savings Breakdown!

Farming smarter, not harder, and that’s exactly what the Sparacino farm owners did, and their bottom line proves it all.

After installing solar energy, their savings began to add up quickly. Moreover, besides reducing operational costs, they increased long-term sustainability, making their investment worthwhile.

Here’s a closer look at their annual savings, which gives a clear reflection of how impactful the switch to solar has been for the farm.

Financial Impact:

  • Before adding solar: AUD $48,000 per year in electricity bills
  • After installing solar: around AUD $12,000 per year
  • That’s a 75% reduction in energy bills.
  • Monthly savings average AUD $3,000
  • Projected payback period: 30 months or 2.5 years

After the payback period, every dollar saved is pure gain, drastically improving the farm’s economic resilience.

Other Benefits

  • The system generates 165.87 MWh per year in clean energy, significantly reducing reliance on grid-supplied power.
  • The residential battery adds flexibility, capturing excess solar power for nighttime use, increasing self-consumption, thus offering energy freedom.
  • The system contributes meaningfully to lowering the farm’s carbon footprint, aligning with Australia’s net-zero 2050 emission goal.

From an operations standpoint, the farm now has more predictable energy costs, less exposure to rate hikes, and insulation against volatility.

Project Challenges and Key Takeaways

Even though there were no major hurdles reported in the case materials, from analyzing their approach to solar
project experience, we shared a few insights that can be useful for you.

  1. Accurate energy calculation, modeling, and load profiling are critical
  2. If you are planning to go solar, make sure to perform a proper energy audit. Wondering why?

    Because, depending on your energy
    usage
    , if your system is oversized or undersized, you either waste capital or fall short of
    savings
    expectations.

  3. Proper battery sizing and integration
  4. Adding battery
    storage
    increases capital cost in any solar setup.

    Cyanergy’s choice of a 19.2 kWh battery shows a moderate approach that’s enough to capture excess solar in a
    short
    time.

  5. Regular monitoring and maintenance
  6. For long-term performance and to catch any issues early, real-time or periodic monitoring is essential.

    Cyanergy emphasizes real-time performance monitoring in its broader communications.

  7. Look for incentives or regulatory changes.
  8. Australian businesses can generate Small-scale Technology
    Certificates
    (STCs) or other incentive mechanisms to offset high energy costs.

    At Cyanergy, we help you to understand how these certificates and
    subsidy
    schemes factor into project viability.

  9. Scalability and future growth
  10. It’s wise to design systems with space or modularity in case demand grows or additional assets require extra
    power.

Partnering with Cyanergy: Choosing the Right Solar Experts

The Sparacino Farms case isn’t just a financial win; it’s a milestone for Australians.

It shows that even if you are living in a sector as grounded as agriculture, you can leap forward into innovation.

Their story illustrates a powerful truth that says when you pair vision with technology, backing it with a thoughtful plan, you can turn a solar dream into a profitable reality.

So what are you waiting for? 

Join us today and explore all our solar products to find your perfect deal.
Also, check our recent projects on commercial properties to have a clear idea about our services.

Your Solution Is Just a Click Away

The post How Sparacino Farms Saved Thousands with Cyanergy Solar?  appeared first on Cyanergy.

How Sparacino Farms Saved Thousands with Cyanergy Solar? 

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Renewable Energy

German Bird Study Finds 99% Avoid Turbines, SunZia Progress

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Weather Guard Lightning Tech

German Bird Study Finds 99% Avoid Turbines, SunZia Progress

Allen, Joel, Rosemary, and Yolanda discuss a German study finding 99.8% of birds avoid wind turbines, challenging long-standing collision risk models. They also cover Pattern Energy’s SunZia project nearing completion as the Western Hemisphere’s largest renewable project, lightning monitoring strategies for large-scale wind farms, and offshore flange alignment technology.

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Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

You are listening to the Uptime Wind Energy Podcast brought to you by build turbines.com. Learn, train, and be a part of the Clean Energy Revolution. Visit build turbines.com today. Now, here’s your host. Alan Hall, Joel Saxon, Phil Totaro, and Rosemary Barnes.

Allen Hall: Welcome to the Uptime Wind Energy Podcast. I’m your host Alan Hall in the queen city of Charlotte, North Carolina, where a cold front is just blown through, but we’re not nearly as cold as Joel was up in Wisconsin, Joel, you had a bunch of snow, which is really the first big storm of the season.

Joel Saxum: Yeah, the crazy thing here was the Wind Energy Podcast. So since that storm I, we, we got up in northern Wisconsin, 18 inches of snow, and then we drove down on last Saturday after US Thanksgiving through Iowa, there’s another 18 inches of snow in Des Moines. I talked to a more than one operator that had icing and snow issues at their wind farms all through the northern Midwest of these states.

So from [00:01:00] North Dakota. All the way down to Nebraska, Northern Missouri, over into Indiana. There was a ton of turbines that were iced up and or snowed in from that storm,

Allen Hall: and Rosemary was in warm Australia with other icing knowledge or de-icing knowledge while the US has been suffering.

Rosemary Barnes: But you know, on the first day of summer here, a couple of days ago, it was minus one here overnight.

So. Um, yeah, it’s, uh, unseasonable and then tomorrow it’ll be 35.

Allen Hall: The smartest one of us all has been Yolanda, down in Austin, Texas, where it doesn’t get cold.

Yolanda Padron: Never. It’s so nice. It’s raining today and that’s about it. Traffic’s going crazy.

Joel Saxum: Rain is welcome for us, isn’t it though, Yolanda?

Yolanda Padron: It’s sweet. It doesn’t happen very often, but when it does.

Very rainy for like 24 hours.

Allen Hall: We’ve been saving a story for a couple of weeks until Rosemary is back and it has to do with birds and a year long study over [00:02:00] in Germany. And as we know, one of the most persistent arguments against wind energy has been the risk to birds and permitting and operation shutdowns have been the norm, uh, based on models and predicted collision risks.

Well. A new study comes, has just come out that says, what if the models are all wrong? And the new German study suggests that they may be wrong. The Federal Association of Offshore Wind Energy, known by its German acronym, BWO Commission Research to examine. Actual collision risk at a coastal wind farm in Northern Germany.

The study was conducted by Biocon Consult, a German research and consulting firm, and funded by eight major offshore wind operators, including Sted, Vattenfall, RWE, and E, roa, and. Rosemary using some of the newer technology. They were able to track bird movements with radar [00:03:00] and AI and stereo vision cameras to, to watch birds move through and around, uh, some of these wind farms.

And it analyzed more than 4 million bird movements and over 18 months, and they searched for collision victims and what they found was pretty striking more than 99.8% of both day migrating and night migrating birds. Avoided the turbines entirely. The study found no correlation between migration intensity and collision rates.

And BD and BWO says The combination of radar and AI based cameras represents a methodological breakthrough. Uh, that can keep turbines moving even when birds are in transit. This is pretty shocking news, honestly, Rosemary, I, I haven’t seen a lot of long-term studies about bird movements where they really had a lot of technology involved to, besides binoculars, to, to look at bird movement.

The [00:04:00] 99.8% of the migrating birds are going around The turbines. No, the turbines are there. That’s. Really new information.

Rosemary Barnes: I think. I mean, if you never heard anything about wind turbines and birds, I don’t think you’d be shocked like that. Birds mostly fly around obstacles. That’s probably an intuitive, intuitive answer.

Because we’ve had it shoved down our throat for decades now. Wind turbines are huge bird killers. It’s kind of like, it’s been repeated so often that it kind of like sinks in and becomes instinctive, even though, yeah, I do think that, um, it’s. Not that, that shocking that an animal with eyes avoids a big obstacle when it’s flying.

Um, but it is really good that somebody has actually done more than just trying to look for bird deaths. You know, they’ve actually gone out, seen what can we find, and then reported that they found mostly nothing. We already knew the real risks for birds, like hundreds or thousands, even millions of times [00:05:00] more, um, deadly to birds are things like.

Cats. Cars, buildings, even power lines kill more birds than, um, wind turbines do. In fact, like when you look at, um, the studies that look at wind, um, bird deaths from wind turbines, most of those are from people driving, like workers driving to site and hitting a bird with their cars. Um, you know, that’s attributed to wind energy.

Not a surprise maybe for people that have been following very closely, but good to see the report. Nonetheless.

Joel Saxum: I think it’s a win for like the global wind industry, to be honest with you, because like you said, there’s, there’s no, um, like real studies of this with, that’s backed up by metric data with, like I said, like the use stereo cameras.

Radar based AI detection and, and some of those things, like if you talk with some ornithologists for the big OEMs and stuff, they’ve been dabbling in those things. Like I dabbled in a project without a DTU, uh, a while back and it, but it wasn’t large scale done like this. A [00:06:00] particular win this study in the United States is there’s been this battle in the United States about what birds and what, you know, raptors or these things are controlled or should have, um, controls over them by the governments for wind installations.

The big one right now is US Fish and Wildlife Service, uh, controls raptors, right? So that’s your eagle’s, owls, hawks, those kind of things. So they’ll map out the nests and you can only go in certain areas, uh, or build in certain areas depending on when their mating seasons are. And they put mild buffers on some of them.

It’s pretty crazy. Um, but the one rule in the United States, it’s been kind of floated out there, like, we’re gonna throw this in your face, wind industry. Is the Federal Migratory Bird Act, which is also how they regulate all like the, the hunting seasons. So it’s not, it’s the reason that the migratory birds are controlled by the federal government as opposed to state governments is because they cross state lines.

And if we can [00:07:00] prove now via this study that wind farms are not affecting these migratory bird patterns or causing deaths, then it keeps the feds out of our, you know, out of the permitting process for. For birds,

Rosemary Barnes: but I’m not sure this is really gonna change that much in terms of the environmental approvals that you need to do because it’s a, you know, a general, a general thing with a general, um, statistical population doesn’t look at a specific wind farm with a specific bird and you’re still need to go.

You’re still going to have to need to look at that every time you’re planning an actual wind farm. That’s it’s fair.

Yolanda Padron: And it’s funny sometimes how people choose what they care or don’t care about. I know living in a high rise, birds will hit the window like a few a month. And obviously they will pass away from impact and the building’s not going anywhere.

Just like a turbine’s not going anywhere. And I’ve never had anybody complain to [00:08:00] me about living and condoning high rises because of how they kill the birds. And I’ve had people complain to me about wind turbines killing the birds. It’s like, well, they’re just there.

Joel Saxum: If we’re, if we’re talking about energy production, the, if everybody remembers the deep water horizon oil spill 2010 in the Gulf of Mexico.

That oil spill killed between 801.2 million birds. Just that one.

Speaker 6: Australia’s wind farms are growing fast, but are your operations keeping up? Join us February 17th and 18th at Melbourne’s Poolman on the park for Wind energy o and M Australia 2026, where you’ll connect with the experts solving real problems in maintenance asset management.

And OEM relations. Walk away with practical strategies to cut costs and boost uptime that you can use the moment you’re back on site. Register now at W om a 2020 six.com. Wind Energy o and m Australia [00:09:00] is created by wind professionals for wind professionals because this industry needs solutions, not speeches

Allen Hall: well in the high desert of Central New Mexico, near a lot of what were ghost towns that were abandoned during the Great Depression.

If there is a flurry of activity pattern, energy sunzi, a project is near completion after 20 years of planning and permitting. When. It’s supposed to be finished in 2026. It’ll be the largest renewable energy project in the Western hemisphere. More than 900 turbines spread across multiple counties. A 550 mile transmission line stretching to Arizona and then onward to California, and $11 billion bet that’s being made on American wind.

Now, Joel, it’s a kind of a combination of two OEMs there, Vestus and ge. The pace of building has been really rapid over the last six, eight months from what I can [00:10:00] tell.

Joel Saxum: Yeah. We have talked to multiple ISPs, EPC contractors. Um, of course we know some of the engineers involved in building a thing on the pattern side.

Right. But this sheer size of this thing, right, it’s, it is three and a half gigawatts, right? You’re talking 900 turbines and, and so big that one OEM really couldn’t, I mean, it’s a, it’s a risk hedge, right? But couldn’t fulfill the order. So you have massive ge tur set of turbines out there. Massive set of vestas turbines out there.

And I think one thing that’s not to be missed on this project as well is that transmission line, that high voltage transmission line that’s feeding this thing. Because that’s what we need, right? That was when we built, started building up big time in Texas, the cre, the crest lines that were built to bring all of that wind energy to the major cities in Texas.

That was a huge part of it. And we have seen over the last six months, we have seen loans canceled, uh, permits being pulled and like troubles being in hurdles, being thrown up in the face of a lot of these transmission lines that are planned. [00:11:00] These big ones in the states. And that’s what we need for energy security in the future, is these big transmission lines to go.

So we can get some of this generation to, uh, to the market, get electrons flowing into homes and into industry. But this thing here, man, um, I know we’ve been talking about Sunz, the Sunz project, uh, and all the people involved in it, in the wind industry for a, what, two, three years now? Oh, at least. Yeah.

It’s been in planning and development stage for much longer than that. But the. The, the big bet. I like it. Um, bringing a lot of, um, bringing a lot of economic opportunity to New Mexico, right? A place that, uh, if you’ve driven across New Mexico lately, it needs it in a dire way. Uh, and this is how wind energy can bring a lot of, uh, economic boom to places that, uh, hadn’t had it in the past.

Allen Hall: And this being the largest project to date, there’s a, I think a couple more than a pipeline that could be larger if they get moving on them. We see another project like this five years [00:12:00] from now, or we think we’re gonna scale down and stay in the gigawatt range just because of the scale and the things that Sunzi went through.

Joel Saxum: We have the choke chair, Sierra Madre project up in Wyoming that’s been chugging the Anschutz Corporation’s been pushing that thing for a long time. That’s, that’s along the same size of this unit. Um, and it’s the same thing. It’s, it’s kind of hinged on, I mean, there’s permitting issues, but it’s hinged on a transmission line being built.

I think that one’s like 700. 50 miles of transmission. That’s supposed to be, it’s like Wyoming all the way down to Las Vegas. That project is sitting out there. Um, it’s hard to build something of that size in, like say the wind corridor, the Texas, Oklahoma, uh, you know, all the way up to the Dakotas, just simply because of the massive amount of landowners and public agencies involved in those things.

It’s a bit easier when you get out West New Mexico. Um, I could see something like this happening possibly in Nevada. At some point in time to feed that California [00:13:00] side of things, right? But they’re doing massive solar farms out there. Same kind of concept. Um, I, I think that, um, I would love to see something like this happen, but to invest that kind of capital, you’ve got to have some kind of ITC credits going for you.

Um, otherwise, I mean, $11 billion is, that’s a lot of money

Allen Hall: since Zia will have PTC. Which is a huge driver about the economics for the entire project.

Joel Saxum: Yeah. But you’re also seeing at the same time, just because of the volatility of what’s happening in the states wind wise, uh, there was a big article out today of someone who got wind that EDF may be selling its entire

Allen Hall: US onshore renewable operation or US renewable operation.

That was Wood Mac that. Put that out. And I’m still not sure that’s a hundred percent reliable, but they have been 50% for sale for a while. Everybody, I think everybody knew that.

Joel Saxum: Yeah. I don’t know if it’s a hundred percent reliable as well. I would agree with you there. However, there’s, it’s the [00:14:00] same thought process of European company pulling outta the United States.

That’s where a lot of the renewable energy capital is, or it has been fed to a lot of that capital comes from Canada and other places too. Right. But that’s where it’s been fed through. Um, but you’re starting to see some, some. Uh, purchasing some acquisitions, a little bit of selling and buying here and there.

I don’t, I don’t think that there’s, uh, massive ones on the horizon. That’s just my opinion though.

Allen Hall: Well, won’t the massive ones be offshore if we ever get back to it?

Joel Saxum: Yeah, you would think so, right? But I, that’s gonna take a, uh, an administration change. I mean the, the, all that stuff you’d see out in California, like when we were originally seeing the leases come out and we were like, oh, great.

More offshore opportunity. Ah, but it’s California, so it’ll be kind of tough. It probably won’t be till 20 32, 20, something like that. I don’t think we’ll see possibly California offshore wind until 2040 if we’re lucky.

Allen Hall: Joel, what were the two wind turbines selected for Sunz? They were both new models, right?

One from Renova and then the other one from [00:15:00] Vestas,

Joel Saxum: so the Vestas was 242 V, 1 63, 4 0.5 megawatts machines, and the, and the GE Renova. Just so we get, make sure I get clarity on this. 674 of its three. They were 3.6, but they’re 3.61 50 fours.

Allen Hall: Okay. So both turbine types are relatively new. New to the manufacturer.

CZ has two new turbines styles on the site.

Joel Saxum: Yeah, we were told that when they were originally like getting delivered, that they didn’t have type certificates yet. That’s how new they were.

Allen Hall: So Yolanda. As Sania starts to turn on, what are things that they need to be aware of blade wise,

Yolanda Padron: besides the lightning and the dust in New Mexico?

It’s probably gonna tip them. I don’t know exactly what they’re counting with as far as leading edge protection goes.

Allen Hall: Pattern usually doesn’t, uh, have a full service agreement. Joel, do you remember if that was an FSA? I don’t think so.

Joel Saxum: I would say [00:16:00] because those are Vestas turbines on the one that, yes, Vestas really doesn’t sell a turbine without it.

Knowing internally how big patterns engineering group are, I don’t know if they can completely take on the operations of a thousand more turbine, 900 more turbines overnight. Right? So I think that there is gonna be some OE EMM involvement in these things, uh, simply to be at that scale as well. I don’t know of anywhere else with a 1 54 install a GE 1 54.

So the things that I wouldn’t looking out is the. It’s the brand new type stuff, right? Like do internal inspections when they’re on the ground. You don’t know what kind of condition these things are in, what, you know, what is the, you haven’t, nobody’s seen them. Like you’re the first ones to get to get your hands on these things.

Yolanda Padron: Yeah, I think they’re definitely gonna have to go with some sort of consulting or something externally as far as what exactly they’re dealing with. I know, Rosemary, you’ve touched on it a lot, right about. [00:17:00] How the changing the blade types and changing the turbines every x amount of years is really not conducive to, to being able to repeat the same results.

And if you’re having that for hundreds of turbines at a new site that you’ve already had so much time and money invested in creating, it’ll, it’s, it’s a big undertaking.

Rosemary Barnes: It’s really interesting because. When you have such a large wind farm be, I’m assuming one of the first wind farms may be the first to get this new turbine types, then if there’s a serial defect, it’s gonna be very obvious.

’cause with smaller wind farms, one of the problems is that, uh, the numbers are too small to definitively say whether something is, um, serial or just random bad luck. Um, but when you get. So how many wind turbines is it?

Joel Saxum: Almost a thousand total. It’s [00:18:00] 674 GE turbines and 242 Vesta turbines.

Rosemary Barnes: You can do statistics on that kind of a population and this area.

I mean, there’s lightning there, right? Like this is not an area where you’re not gonna see lightning. You know, in know the first couple of years, like there, there will be. Hundreds of turbines damaged by lightning in the, the first couple of years I would suggest, um, or, you know, maybe not. Maybe the LPS are so, so great that that doesn’t happen.

But, you know, the typical standard of LPS would mean that, you know, even if you only see, say we see 10 strikes per turbine to year and you get a 2% damage rate, that is, you know, lots of, lots of individual instances of blade damage, even if everything works as it should according to certification. And if it doesn’t, if you see a 10% damage rate or something from those strikes, then you are going to know that, you know, the, um, LPS is not performing the way that the standard says that it should.

It’s not like that’s a slam dunk for, um, [00:19:00] proving that the design was not sufficient or the certification wasn’t correct. It’s always really, really tricky. My recommendation would be to make sure that you are monitoring the lightning strikes, so you know exactly which turbine is struck and when, and then go inspect them and see the damage.

Ideally, you’re also gonna be measuring some of the characteristics of the lightning as well. But you do that from day one. Then if there is a problem, then you’re at least gonna have enough information within the, um, you know, the serial defect liability period to be able to do something about it.

Joel Saxum: Let me ask you a question on that, on just the, that lightning monitoring piece then.

So this is something that’s just, it’s of course we do this all the time, but this is boiling up in the thing. How do you, how do you monitor for lightning on 916 turbines? Probably spread, spread across. 200 square miles.

Rosemary Barnes: Well, there’s, there’s heaps of different ways that you can do it. Um, so I mean, you can do remote, remote lightning detection, which is [00:20:00] not good enough.

Then there are a range of different technologies that you can install in the, um, turbines. Um, the most simple and longest standing solution was a lightning cart, which is installed on the down conductor at the blade route. That will just tell you the amplitude of the biggest strike that that turbine has ever seen when it’s red.

I have literally never seen a case where the lightning card definitively or even provided useful evidence one way or another when there’s a, a dispute about lightning. So then you move on to solutions that, uh, um. Measuring they use, uh, Alan, you’re the electrical engineer, but they, they use the, the principle that when there’s a large current flowing, then it also induces a magnetic field.

And then you can use that to make a, a, a change and read characteristics about it. So you can tell, um, well first of all, that that turbine was definitely struck. So there are simple systems that can do that quite cheaply. The OGs ping [00:21:00] sensor, does that really cost effectively? Um, and then OG Ping. Phoenix Contact and Polytech all have a different product.

Um, all have their own products that can tell you the charge, the duration, the um, polarity or the, yeah, the, the, if it’s a positive or a negative strike, um, yeah, rise time, things like that. Um, about the strike, that’s probably, probably, you don’t. Need to go to that extent. Um, I would say just knowing definitively which turbine was struck and when is gonna give you what you need to be able to establish what kind of a problem or if you have a problem and what kind of a problem it is.

Joel Saxum: I think that like an important one there too is like, uh, so I know that Vest is in a lot of their FSA contracts will say if it’s struck by lightning, we have 48 or 72 hours to inspect it. Right. And when you’re talking something of this scale, 916 turbines out there, like if there’s a lightning storm, like [00:22:00]we’ve been watching, we watch a lot of lightning storms come through, uh, certain wind farms that we’re working with.

And you see 20, 30, 40 turbines get struck. Now if a storm comes through the middle of this wind farm, you’re gonna have 200 turbines get struck. How in the hell do you go out without ha Like you need to have something that can narrow you down to exactly the turbines that we’re struck. That being said that next morning or over the next two days, you need to deploy like 10 people in trucks to drive around and go look at these things.

That’s gonna be a massive problem. Pattern has about 3000 turbines, I think in their portfolio, and they, so they’re, they’re familiar with lightning issues and how things happen, but something at this scale when it’s just like so peaky, right? ’cause a storm isn’t through every night, so you don’t have that need to go and inspect things.

But when you do. That is gonna be a massive undertaking. ’cause you gotta get people out there to literally like, at a minimum, binocular these things to make sure there isn’t any damage on ’em. And it’s gonna be, there’s gonna be storms where hundreds of turbines get hit.

Rosemary Barnes: Yeah, well [00:23:00] those three companies, those three products that I mentioned are aiming to get around that.

I mean, it will depend how contracts are worded. I know in Australia it is not the norm to check for lightning ever. So if the contract says someone has to, you know, use human eyeballs to verify lightning damage or not, then. That’s, you know, that’s what has to happen. But all of these technologies do aim to offer a way that you wouldn’t have to inspect every single one.

So Polytech is using, um, different lightning characteristics and then they’ve got an algorithm which they say will learn, um, which types of strike cause damage that could. Potentially progress to catastrophic damage. Um, and then the other one that is interesting is the eLog Ping solution because they’ve also got the, um, damage monitoring.

That’s their original aim of their product, was that if there’s a damage on the blade tip, say it’s been punctured by lightning, it, it actually makes a noise. Like it makes a whistle and they listen out for that. So if you combine the [00:24:00]lightning detection and the, um, like blade. Tip structure monitoring from Ping, then you can get a good idea of which ones are damaged.

Like if it’s damaged badly enough to fail, it is almost certainly gonna be making a noise that the ping can, um, detect

Allen Hall: as wind energy professionals. Staying informed is crucial, and let’s face it, d. That’s why the Uptime podcast recommends PES Wind Magazine. PES Wind offers a diverse range of in-depth articles and expert insights that dive into the most pressing issues facing our energy future.

Whether you’re an industry veteran or new to wind, PES Wind has the high quality content you need. Don’t miss out. Visit PE ps win.com today and this quarter’s PES WIN Magazine. There’s a lot of great articles, and as we roll into December. You’ll have time to sit down and read them. You can download a free copy@pswin.com.

And there’s a, a really interesting article about [00:25:00] offshore, and there’s a number of articles about offshore this quarter. Well, two Dutch companies developed a solution to really one of the industry’s most persistent headaches. And when it’s flange alignment. So when you’re trying to connect the transition piece to the mono paddle out in the water, it’s not really easy to do.

Uh. So PES interviewed, uh, Ontech and Dutch heavy lift consultants to explain their flange alignment system known as FAS. And it started when a turbine installation needed a safer, faster way to try to align these two pieces. So if you can think about the amount of steel we’re talking about, these are really massive pieces you’re trying to line and put bolts in, not easy to do out in the ocean.

Uh, so what this new device can do is it can align the flanges in a couple of minutes. It can reshape deformed, flanges and Joel, as you know, everything offshore can get dinged warped. That’s pretty easy to do, so you don’t want that when you have a, a heavily loaded, bolted joint, like those flanges to be [00:26:00] perfectly, uh, smooth to one another and, and tight.

So these two companies, Amek and Dutch heavy Lifting consultants have come up with some pretty cool technology to speed up. Installations of wind turbines.

Joel Saxum: Yeah, I would say anybody who’s interested in wind, offshore wind, any of that sort, and you have a little bit of an engineering mind or an engineering, uh, quirk in your mind.

As, as I think we said earlier in the episode today, engineering nerds. Um, I would encourage you to go and look at some heavy lift operations offshore, whether it is offshore wind, offshore oil and gas, offshore construction of any time or any type even pipe lay operations and stuff. Just to take, just to take in the, the sheer scale.

At how, uh, at how these things are being done and how difficult that would be to manage. Think about the just tons and tons of steel and, uh, trying to put these pieces together and these different things. And then remember that these vessels are thousands of dollars, sometimes a minute for how specialized they are.

Right? So a lot of money gets put into [00:27:00] how the, like when we’re putting monopiles in that these transit transition pieces get put on. A lot of money has been spent on. The ver like technology to get, make sure they’re super, super tight tolerances on the verticality of those when they’re driving the actual piles in.

And then you’re doing that offshore in a nasty environment, sometimes from a jack up vessel, sometimes not from a jack vessel, sometimes from a mor or like a, you know, a pseudo mor vessel on, uh. Dynamic positioning systems, and then you’re swinging these big things with cranes and all this stuff, like, it’s just a crazy amount of engineering eng engineering and operational knowledge that goes into making this stuff happen.

And if you make one little mistake, all of a sudden that piece can be useless. Right? Like I’ve been a part of, of heavy offshore lifting for oil and gas where they’ve. It’s built a piece on shore, got it out to the vessel, went to go put it off sub sea in 2000 meters of water, lowered it all the way down there and it didn’t fit like you just burned [00:28:00] hundreds and hundreds and thousands of millions of dollars in time.

So this kind of technology that Anima Tech is putting out in Dutch Heavy Lift consultants. This is the key to making sure that these offshore operations go well. So kudos to these guys for solve for seeing a problem and solving a problem with a real solution. Uh, instead of just kind of like dreaming things up, making something happen here.

I’d like to see it.

Allen Hall: Check out that article and many more in this quarter’s. PES Wind Magazine downloaded free copy@pswind.com. Well, Yolanda, as we know, everybody’s out with Sky Specs, uh, doing blade inspections, and so many turbines have issues this year. A lot of hail damage, a lot of lightning damage and some serial defects from what I can tell.

Uh, we’re, we’re getting to that crazy season where we’re trying to get ready for next year and prioritize. This is the time to call C-I-C-N-D-T and actually take a deep hard look at some of this damage, particularly at the blade root area. We’ve seen a lot more of that where, [00:29:00] uh, there’s been failures of some blades at the root where the bolt connection is.

So you’re gonna have to get some NDT done. Boy, oh boy, you better get C-I-C-N-D-T booked up or get them on the phone because they’re getting really busy.

Yolanda Padron: Yeah, you definitely need to schedule something. Make sure that you know at least where you stand, right? Be because imagine going into try to fix something and just have a hammer and then close your eyes and then see what you can fix.

That way, like sometimes it feels like when you’re in operations, if you don’t have the proper. The proper inspections done, which sometimes there’s, there’s not enough budget for, or appetite or knowledge, um, in some of these projects to have early on. You come in and just, you, you see the end result of failure modes and you might see something that’s really, really expensive to fix now.

Or you might think of, oh, this problem happened at X, Y, Z. [00:30:00] Site, so it’ll probably happen here. That’s not necessarily the case. So getting someone like NDT to be able to come in and actually tell you this is what’s going on in your site, and these are the potential failure modes that you’re going to see based on what you’re getting and this is what will probably happen, or this is what is happening over time in your site, is a lot more indicative to be able to solve those problems faster and way.

More way, in a way less expensive manner than if you were to go in and just try to fix everything reactively. You know, if you have half a bond line missing. Then later you, your blade breaks. It’s like, well, I mean, you, you could, you could have seen it, you could have prevented it. You could have saved that blade and saved yourself millions and millions of dollars and, and so much more money in downtime.

Joel Saxum: Yeah. The first time I ran into Jeremy Hess and the C-A-C-N-D team was actually on an insurance project where it was Yolanda, like you said, like [00:31:00] they let it go. The, the operator and the OEM let it go way too long, and all of a sudden they had a, like wind farm wide shutdown costing them millions in production.

Uh, to find these, these issues that, uh, could have been found in a different manner when you talk to the team over there. Um, why we like to recommend them from the podcast is Jeremy has an answer for everything. He’s been around the world. He’s worked in multiple industries, aerospace, race, cars, sailboats, you name it.

Um, he’s been a client to almost everybody, you know, in the wind industry, all the OEMs, right? So he knows the, the issues. He has the right tool sets. To dive into them. You, you may not know, not, you don’t need to be an NDT expert to be able to have a conversation because he will coach you through, okay, here you have this problem.

Alright, this is how we would look at it. This is how we would solve it. Here’s how you would monitor for it, and then this is how you would, you know, possibly fix it. Or this is what the, the solution looks like. Um, because I think that’s one of the [00:32:00] hurdles to the industry with NDT projects is people just don’t.

Know what’s available, what’s out there, what they can see, what they, you know, the issues that they might be able to uncover, like you said, Yolanda. So, um, we encourage, um, anybody that says, Hey, do you know anybody in NDT? Yeah, it’s Jeremy Hanks and the C-I-C-N-D-T team. Call ’em up. They’ve got the solutions, they’ll help you out.

Allen Hall: That wraps up another episode of the Uptime Wind Energy Podcast. If today’s discussion sparked any questions or ideas, we’d love to hear from you. Just reach out to us on LinkedIn and don’t forget to subscribe so you never miss an episode. And if you found value in today’s conversation, please leave us a review.

It really helps other wind energy professionals discover the show and we’ll catch you next week on the Uptime Wind Energy [00:33:00] Podcast.

German Bird Study Finds 99% Avoid Turbines, SunZia Progress

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Almost all respondents on social media were enthusiastic about banning the garb at left.

Two points:

1) I’m thrilled to live in a country that protects its people’s freedom of expression.  As an older American, I’m not crazy about massive tattoos, face-piercings, and young guys walking around with their pants worn down around their knees, but I’m a real fan of the United States Constitution.

The author of the meme might want to take a peek.  It’s a good read.

2) What actually works on a societal basis, and what no one can regulate, is public acceptance or rejection.  You’re free to wear extreme forms of the hijab, or claim that the Holocaust was a hoax, or believe that the Earth is flat, or tell your neighbors that the 2020 presidential election was rigged, that you, with no training in science, think climate change is a hoax, or that vaccines are often lethal.

However, you’ll pay a stiff price in terms of acceptance into refined society.  Want to get a high-level job or join a country club dressed like that?  Do you think that spouting off the gibberish of uneducated MAGA slobs in the workplace will advance your career?

Good luck.

Letting the Market Decide

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