Weather Guard Lightning Tech

Blades Europe 2023: An Inside Look at Key Wind Industry Trends in Europe
Allen and Joel recap their experience at the 2023 Blades Europe Forum, discussing key differences between the European and American wind industries. They touch on topics like thermal imaging for blade inspections, EU-funded blade research projects focused on actionable results, perspectives on the value of FSAs, and handling the data deluge from modern turbine sensors. They also recount visiting Aerones’ extensive Riga facilities, detailing how the drone services provider has grown into a sizable global operation. Overall, they found Blades Europe to be more academically focused than the American version and gained several useful wind industry insights from the Amsterdam conference.
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Allen Hall: We went to the Van Gogh Museum before Blades Europe. And that was one of the cooler things we saw in Amsterdam. We didn’t have a long time there, but it was fascinating to see the self portraits. That was the little highlight was a bunch of self portraits by Van Gogh of himself, with the ear, without the ear.
Both ears, both still there. Yeah. And he looked like a guy from Northern Europe, right? So there’s an early, there’s actually a photograph of him as, I don’t know, 18, 19 year old kid, and he’s like clean shaven. He’s got both ears. He looks like a person you’d run into on the street today. A lot of tourists come through Amsterdam, of course, a lot of UK youth that we noticed were running around having a good time and good for them. But yeah, a crazy week on the road. We spent the whole week over in Europe. We went to Amsterdam, we went to Riga, Latvia, and then we ended our tour in Copenhagen for a night.
So a whirlwind tour and stay tuned because we have a lot to discuss about Blades Europe Forum.
Welcome to the Uptime Wind Energy Podcast. I am your host, Allen Hall, and I’m here with Joel Saxum. And we just got back from Blades Europe Forum 2023 in Amsterdam, the Netherlands. And we sat through all the sessions, at least the vast majority of them, so that you didn’t have to. And we wanted to touch on some of the highlights that we saw at the Blades Europe forum.
Because there was a lot of good information there and a lot of good discussion points. And as Joel and I discussed in between sessions and at dinner the United States and Europe are going in different directions. And I wrote a LinkedIn post about it, which got a lot of traffic. So we should talk about that too, Joel, while we’re at it.
Joel Saxum: Like Allen was saying, one of the things we notice here is, okay the audience at Blades USA, when you’re there, if you’re in the Blades world in the United States, you’ve probably been to Blades USA, or at least one of your colleagues has. The reason being is it’s a lot of operators, right? So there’s performance engineers, there’s an eng, performance analysts.
There’s blade engineers, there’s mechanical engineers, there’s all these asset managers. There’s the people responsible for making sure that the blades are running on. Your wind farms are at blades. You Blades, USA, right? I think, what was the last year, about 200 people there Allen in, in Austin?
Allen Hall: Yeah, maybe a little more.
Joel Saxum: Yeah, so to get a little bit of a different view on it this event is, you would think, an on the outside of carbon copy. Haymarket puts on this, it’s through Wind Power Monthly. Blades USA, Blades Europe. Same logos, same everything. However, the Blades Europe conference was very much more research based.
So what we found there is some, some service providers. The drone companies were there. Clobotics was there. Skyspecs was there. Our friends at Aerones were there. Of course, the Weather Guard Lightning Tech with our Strike Tape product. A couple others along the same lines. And then the other half of the audience was a lot of researchers.
There was the couple of asset managers and from, a few companies that we knew, but for the most part, Fraunhofer Institute, DTU, so there was a lot of representation from the universities in Europe that are doing all this newer research into what, what can be done with turbines or with turbine blades.
Allen Hall: And just on the operator side, one of the key pieces I noticed early on, I think it was a discussion from Statkraft, which is based in Norway, is they were looking at thermal imaging and the use of thermal imaging to detect cracks and the size of cracks on blades out in the water. And they provided some images, they’ve done some really early work on this, and it was surprising because the, and the reason they brought this up was it’s actionable.
And I want to keep this key point here as we discuss what happened at Blades Europe. Actionable. It’s something I could use today to make a decision about what I need to do tomorrow. And when Statkraft brought up the thermal imaging photos, and there were some really interesting photos there, I wish they would publish some of that because it was amazing.
What you can see on the outside on a normal drone image is relatively small compared to what is underneath the paint. And in the proper situations, thermal imaging can show you crack progression, the real size of the cracks. It’s looking beneath the surface. It’s a little tricky to perform, but Boy, if you can get it right.
The data was just really useful straightaway as to what the next steps were. And Joel you saw that presentation too. What did you think of the Statkraft, uh, presentation?
Joel Saxum: The idea behind Thermal and Blades is not new, right? I think A BJ drones is trying to do this for a while. There’s a couple other drone companies out there trying to make this happen.
However, the, just the nature of blades makes it difficult. To do, usually, inspections of blades, you have to stop the blades, okay? As soon as you stop the blades, motion stops. So motion creates heat. That’s one of the problems. And the other problems are, that homogenous surface of a blade with a gel coat on it is shiny.
It’s not matte. So shiny reflects the IR waves. So you’re automatically at a at a loss there when you’re trying to get data. So then there was like, should we heat the blade and then see which parts of the blade, basically cool off faster and or retain heat more. And that’s, that was a thought process.
So there’s a lot of different ways to think about this, but all of them boil down to the same concept. If you’re a blade technician. You’ve been on a crack, right? So if you open up that crack, sometimes it gets deeper and deeper and larger and larger. You can’t see everything until you open it up.
And the reason is the reason that you may be able to see it with thermal is the idea of basically friction creates heat. So as that blade bends and moves. If you had a say this is your blade your biax structure and your laminate underneath. If that’s moving in one spot, all of that, or like this, all of those points will be basically the same temperature.
But if you have a crack, and it starts doing this, then you create friction at that point, and that point creates heat, and that heat dissipates not just on the crack, but it dissipates broadly. Across the structure there. So you’re able to see the thing in thermal imagery, but it’s very difficult because it has, the conditions have to be just perfect.
It can’t be a sunny day. It can’t be a day with a lot of moisture in the air. There’s a lot of a lot of trouble in thermal imagery. And that’s not native to blades. That’s thermal imagery in general. It’s very difficult to remote sense. However again, like Allen was saying, these at Blades Europe, a lot of Hey, this is the things that we’re trying to solve.
These are the problems that we’re working on. We are Statkraft. This is what we’re working on. We are Fraunhofer Institute. This is what we’re working on. We, this is I’m I’m from DTU. This is what we’re working on. And some of them were, it was like, getting together the old, the band, right?
All these researchers know each other and then once they leave a university, they usually go to an operator, and they stay in touch, and they work together and these kind of things. It was a lot of hey, we’ve been working on, one of, one of them that I listened to was, we’ve been working on this project for a few years, this is our update.
But it’s actionable research that’s being applied into the wind industry.
Allen Hall: And that reminds me of another project just down those lines, right? The Netherlands has funded a project called Airtub, Airtub. Right, which is a drone based system to essentially take a little vehicle onto a blade to do, of all things, ultrasonic inspection, NDD.
So the presentation of that was like, wow, okay, so they’re out there flying this drone, they’re doing, they’re showing sort of the basics and what they’re learning as they’re going along with this project. Actionable, right? Because NDT on blades is something that everybody wants to do or needs to do.
And on top of it, it’s, it was funded by the Dutch, right? They were funding, that was, it’s part of the sort of the aerospace research center for the Netherlands. So it’s a Dutch funded effort to go look at this. Really fascinating to watch because short term, in terms of things that would happen in America, this is relatively short term.
And. Results, published results. So as we’re talking about those results on stage, I’m Googling their site and pulling off the reports for that Airtub, uh, study. I’m like, wow. Okay. This is really cool. Now I can list on one hand, a number of times that I’ve downloaded anything from an American university having to do with research actionable on wind turbines.
It just doesn’t happen. And I, the whole week, I’m just, whoever’s presenting, I am trying to figure out if they presented before and what have they published and what does it mean to me, really cool stuff. And I thought, man, there is a big difference between what’s happening in Europe and what’s happening in the United States and particularly in offshore, like the offshore work and the the amount of effort there to think ahead.
Remarkable.
Joel Saxum: Yeah take for instance that Airtub project. So the Airtub project is not new, right? It’s a couple years old. But when they came out with the Airtub project, and the list of stakeholders for the Airtub project is massive. You have everything from Eneco, who is a, an offshore asset owner, to LM Windpower, and TU Delft, and the actual, the company that sponsors the whole thing called World Class Maintenance, which is actually not a company, it’s an organization.
So you had, I think the stakeholder list on this thing, 40 companies on it. They’re all working together on this. So when they had initially announced this project had some EU funding, which is great. But it also had a lot of funding from all the stakeholders and they came together and said, hey, we know we have a problem to solve and we need solutions for it.
Of course, offshore wind. Very expensive for operations and maintenance. We know this. So they created a roadmap for this project that included a lot of things that a lot of companies are doing right now on their own, right? But they wanted to make this a cohesive effort to get all of these things done with one solution.
So we know that offshore or wind turbine NDT is being done. We know that Bladebug is working on it. We know that our friends at Aerones are working on it. We know that, force technology already does it. Nobody does it in the, the most efficient fashion because it’s tough.
You have to get sensors up tower and you have specialized people and all these things. We know this. But the Airtub project is like, hey, we’re going to make a drone platform. That drone platform is going to scale itself. It needs to do inspection. It needs to do NDT. It needs to do repairs, it needs to do this, it needs to do that, so they have all these things lined out, and it is, uh, transparent, the project’s very transparent every, stage they get done with, they put a big report out, hey, here’s how you can use this, here’s how, what we’re doing, all the good things and they’re up on stage, talking about it, and Looking for feedback and looking for more ideas and more thought process.
It’s just a little bit different of an atmosphere.
Allen Hall: Yeah it definitely was the, some of the forums and the discussions offline, I thought were really fascinating. I, we met Arthwind was there, so I don’t want to always give, talk names here because I don’t know, it’s fair to everybody, but when talking to Arthwin d man.
They’re really working hard, those guys in Brazil. They’re all, they come all the way out to the, to Amsterdam to watch some of these presentations and they act the representative there was really good at asking questions, very specific questions. Again, actionable stuff. So that was part of the great discussion that I saw was Arthwind coming in and saying, what about this?
What about this? What about this? We have looked at these things already and we know that these are problem areas and how do you solve those? The one that really stands out the most, I think Arthwind provided some information on, or guidance on, was the segmented blade concept, right? You’re gonna, you’re gonna make your blades in Germany, you’re gonna make them in little pieces, then you’re gonna send these pieces in a context box on a ship to wherever it’s gonna go, then you’re gonna take it and assemble it in like an erector set kind of fashion.
And everybody in the audience is yeah, like we, we’ve been through a couple of efforts on segmented blades, particularly LMG, and it hasn’t worked out so well, but that’s, that’s early, I think, still in this process. But I do, it’s one of those fascinating times where you’re like throwing out a concept.
And it’s getting the market feedback. That’s what it felt like to me. Hey, this is a possible thing. We could make segmented blades in Germany and ship them all over the world and they can assemble them on site. It does have some advantages. It certainly does. But then the feedback from the industry was like it’s been rough doing that.
So we don’t think this is real. You need to flesh it out a little bit more, which is a fair criticism, in my opinion, is that you want to know that now rather than after, a hundred million dollars spent on this technology, which may not be used. It’s the same thing with Airtub. They’re attacking the problem small, making sure they’re getting actionable data out of it that people would use, and then expanding the program.
Once they find that avenue, they’re going to go right down it. And that feedback loop, which is happening at Blades Europe, was, I think, a really important part of the piece of the industry, which gets omitted, at least on the engineering side.
Joel Saxum: Yeah, to speak to that, one of the things they did at the conference, they made sure that there was time at the end of every presentation for Q& A.
Right? This is, Blades Europe, Blades USA, both of them, it’s an intimate setting. There’s not 10, 000 people walking around a conference, right? There’s 50, 100, 200 people in one room, and all of those people are the same people that you see from one, one panel, or, one speaker to the next thing you have dinner, you have lunch with them, dinner with them, breakfast with them.
So they did make some time and you heard some really good questions from specific people in the audience all over the audience for almost all of these things. One of the things that I like about, they did it at Blades USA in the past, they did it at Blades Europe this time, is the panels. Because panels to me really invites the feedback, right?
So on some of these panels one of them they had about building inspection strategies. for proactive repairs and blade life extension. So you got different voices up there, right? You had a VP of engineering from MiSTRAs, right? So you had some people in the CMS space, you had asset integrity managers for offshore, you had a structural engineer, and then you had a financial asset owner all sitting on stage talking about The different ways that they approach the same problems, because it’s not, doesn’t, not the same, right?
An asset engineer approaches it one way, a person in the field approaches it another way, someone in the ISP space approaches it one way, a financial owner does it a completely different way. So having all those people on stage for these panels was, I think, I would like to see more of those. And more encouraging, yeah, more encouraging the Q& A from the crowd directed at some of these people, because that’s the forum where you can share information.
We’re always talking, no matter what situation we’re in, ah, the OEMs are hiding this, and we can’t get this information here, and blah, blah, blah, blah, blah. But when you can sit up there and have a panel at one of these things with experts from all realms of the supply chain sitting around, talking.
When it gets to the point where it’s almost like a BS session, which happens more in the U. S. than in Europe, it’s a little bit more, more little more stringent over there. But when it gets to that point where you’re just hey, what about this? What about this guy sit here? And someone just stands up in the crowd and goes, I think this!
Those are the, those are my favorite ones.
Allen Hall: Those are the best because I think it’s where the problems get raised and ideas are actually thrown out. And experience comes out, right? That we’ve tried this and this works or this doesn’t work. And I do agree with you that those discussions are really key.
One of the going down that same thought process, we, there was a discussion about FSAs, which I thought was fascinating because obviously there’s a lot of FSA talk right now. And you can watch Vestas at the moment is really leveraging themselves in GE and Siemens as well, is that they’re all.
Pushing towards full service agreements because of the revenue stream and trying to encompass more and more activity on the repairs side. The operators were of the opposite opinion about FSAs, which were, after a couple of years, you don’t need them. After, once the warranties are over, you just don’t need them.
And there was a variety of feedback as to why, but it mostly had to do with just the level of service that they got once the blades had been around for a couple of years and the turbines had been around a couple of years. And it was shocking to hear the sort of The open opinion about that one of the questions was raised, should we buy a 20 year or 25 year FSA?
And pretty much everybody around me was like, no, that’s crazy. It’s not worth it. You can do a lot more with your own process, internal processes. If you have it laid out and you have it in the staff to manage it, obviously a lot of operators in Europe have that. Where the FSA doesn’t make any sense and it was really fascinating to watch that kind of murmur in the crowd ooh, we’re talking about FSAs, ooh, there’s a difference of opinion there’s some OEMs listening into this, but we’re just going to tell them what we think, which is, We don’t need you, uh, very odd, but yeah, I think that explains a lot where the industry is.
Joel Saxum: Yeah. We’ve talked about that, at length on the podcast before, even with Phil Tatar over at Intel store, their data actually shows that some of the better performing wind farms are the ones that have, leaned off of FSAs and have gone to self either self management or ISP management.
And one of the kind of the things I heard in I’ll say in an alleyway in Amsterdam was that. One of the large, one of the largest operators in Australia recently has made a strategic move to get away from FSAs. Now, if you know anything about the Australian market, they’ve almost exclusively been operations through a full service agreement with the OEMs.
And I think that they’re, people are starting to finally get fed up with them. Because at the end of the day, a lot of times, if you have an FSA with an OEM, You’re ending up with a subcontractor to an ISP on your wind farm anyways. So why do that, and it’s, it makes sense in certain areas where, you may not have an engineering or fine or prowess, if you’re a financial asset owner.
You’re not an engineering company. You’re not an asset management company. People tend to sign those FSAs. It might be better off for you to look to the independent market instead of the OEM for an FSA, there’s quite a few options out there, but the, yeah, like Allen said, the majority of the whispers we heard there are the same things that are being mirrored being said in the States, that people are Starting to shy away from FSAs.
Allen Hall: Yeah, which makes you a little bit nervous for the OEM status or health status there, right? Because they’re relying upon those FSAs to make up for the lower cost you have to sell the turbines for. Yeah, the industry may not be supportive of that future. And one other thing I want to talk about on the technical side, because I, the whole time I’m sitting there, Thinking about the amount of data that is being generated from these turbines.
And remember Sensory gave a really good presentation about the different things that they can do by monitoring and learning and using some machine learning algorithms to get smart about what’s happening in the turbine, thinking, man, that’s a lot of data. Yeah, that’s a lot of data. I think they, they touched on the amount of data from their system.
Ooh, that’s a lot. And then watching NerthLabs and Sky Specs and a couple others Even the thermal imaging Ooh, there’s a lot of data that’s coming off these turbines. And how do you manage that? Especially as you get into more remote locations, if you get further offshore, how are you going to manage all that data?
And the obvious answer was Starlink, right? SpaceX system, right? So I started asking them Oh, are you using the SpaceX system to upload and download data? No. And I thought that was just really weird. Like, why would you not? In the days when you need to have a lot of data transfer at remote locations, why is Starlink not at the sort of top of priorities?
And maybe it is, I just can’t say it, but Boy oh boy it seems like an obvious answer to a very complex problem.
Joel Saxum: I have a Starlink setup, right? It’s in a backpack. So I have a backpack that I can literally, if I’m in my pickup, I can plug it into my truck, anywhere I am. And I have 200 megabytes down and 50 megabytes up.
There’s no, that, that’s as good as a wired connection almost anywhere on Earth. Yeah, the amount of data there, and then the other side of that is the amount of data up and managed from the field, but, the, as we get further and further down the line of creating all this data, I know, I do know that there’s people that have gotten away from AI in general just because of the, kind of the problems it can bring.
However, We’re almost going to have to start getting back into some AI, at least for the basic insights and the basic management of data, because when it becomes to be so much, operators will tell us all the time man, we get stuck in a data like quagmire. We get so much that we can’t even make the insights out of it that we should.
And at the end of the day, they just want to be told what to do. An operator says, Don’t give me 35 gigabytes of inspection data for one turbine. Give me the things I need to fix, and if I need to fix them now or next year. That’s what I want to know. I don’t want to have to sort through all this stuff.
I think that you’ll start to see and you’re seeing this in every industry, no matter what, but AI is a tool, and to be honest with you, I don’t really care if that’s your, don’t use it, this is me, don’t use it as marketing, just use it and make it happen, in the background, tell me that you’re gonna give me the best insights that you can from the data that’s being collected, whether it’s from a CMS or from a drone inspection or from SCADA, I don’t care, just give me the answers instead of, Telling me all the things that you can do.
Allen Hall: And I do think that is you could feel it, right? You saw two different approaches to data control and data interpretation. You saw AI used a lot by the professors. You saw machine learning used by the people in the industry. And I thought that was a really unique difference. Like they understand if you’re actually doing it, it’s just algorithms, right?
We’re applying this algorithm to this. Dataset to filter it. That’s what it is. It’s filtering. It’s not artificial intelligence, but in the theoretical world of the professors, it’s artificial intelligence. That’s the way they do these things. So we’re at this world, we’re at this weird break point where it’s still coding and it’s still trying to filtering and it’s learning.
But we are starting to, I think, things I’ve seen are making the transition over, like the computers and the systems are a lot smarter, they’re able to make some of the determinations by themselves, they are iterating into smarter, quote unquote, algorithms. And I think that’s really helpful for the industry because they’re right.
If we’re all looking for blade damage, then we need to be smart about how we look for blade damage.
Joel Saxum: Yeah, I think you’ll start to see. Some more uses and I’m going to go to, I’m going to give you another one. We went AI, ML. You’re going to start to see more uses for machine vision. In the wind industry and that can be targeted.
So when we start getting NDT up there, you don’t want to have to go to an NDT report or study or inspection on your entire blade. You want to actively use while on site, while local, you want to use some machine vision to be able to pick out the areas that you actually need to inspect. And then move on with it, right?
So that’s going to be the next iteration. Once you don’t have a technician up there to do NDT, it’ll be machine vision based. And then as, of course, as we start seeing more and more of these repair robots at the show and blades USA or blades Europe, sorry, we saw the Sparrow robot from Clobotics did leading edge repair, same concept as the Vestas robot, where they have the blade horizontal at 90 degrees to gravity, and they set the LEP robot on there.
So we’re seeing some more advances in LEP robots, our friends Rones over in Latvia, they’re starting to do more and more things with their robots that’s outside of just LEP repair, and that’s going to be all, or mostly all reliant on machine vision to be able to make those decisions in real time that are proper, correct, and once you get robots doing certain things.
AI, machine vision, machine learning, like it’s all tools of the future, but they’re going to be, they’re used now.
Allen Hall: Oh, yeah, absolutely. And I do want to touch upon the venue and Kind of how that went. Now, it was in Amsterdam, which is a central point for a lot of people, right? Particularly in Europe, but not so much in the United States.
But Amsterdam itself, nice city, obviously a modern European city, but it has a couple, some rough edges. You gotta admit, it has a little bit of rough edges around it still. And there, there’s a lot of rebuilding, like we were in a facility that was It’s an old Lutheran church, probably even built in the 1600s, which was really cool.
Parts of it really cool.
Joel Saxum: Besides the fact that the heat didn’t work.
Allen Hall: Which is what happens when a, you have a 400, 500 year old church, it’s just going to be drafty. But I think the difference between Blade Europe and Blade USA is just in the sort of the format, the layout, who’s there, and the vibe that’s generated there.
I’m an engineer. You can’t hit me with enough data. I will always be able to take more data in if you’re willing to give it to me. And it’s where Blade USA tends to be a little more salesy. Blade Europe is definitely more educational for sure. And if that’s your, if that’s your thing, you want to see some of the data, that’s the place to go.
I pulled out a lot out of Blade Europe. I wish I could have pulled out more. I wish it was, they had more people attending it. Cause I think that some of the discussions have been a little more livelier. I do appreciate it. The clobotics demonstrations were good. There’s a lot of good stuff that happened.
Joel Saxum: Yeah, I’d like to see some, like you said, the If you got some more financial asset owners and some more actual asset operators in the room, I think that tying the research projects back to the people that will actually be using them in the EU and around that would be advantageous for the whole platform.
And then that also gives that feedback, right? Because I think there is some things like we talked about the segmented blade idea that Fraunhofer in Germany was working on in my mind. And if I’m Be honest in a hundred percent of the minds that I spoke to about it while at the show, they’re like, why are they working on this project?
It’s nobody’s going to use it. We’re looking at one segmented blade that’s available in the market right now that is failing regularly. And they’re tight and that’s a two piece blade. And this is going to be a 12 piece blade. And so that’s what’s man, they need a little bit of a reality check on this project.
It’d be nice to get some other people that might actually buy the technology in the room to say we’re not buying that stuff. Or maybe I’m completely wrong. And they said, yeah, go ahead. But yeah, more, I would like to see more asset owners involved in the, asset owners, managers involved in the conversations over that.
The one, I was just thinking about this, Joel, was one of the things that was not a constant focus was leading edge protection. Weirdly. It, there was discussion about it, but it wasn’t like everybody has leading edge protection problems. Here’s all the research that’s going on. That has slowed down a little bit.
I assume that’s because of some products. Yeah, and I think everybody
knows that, right? That’s, that would be we beat that dead horse for a while, right? So it’s the same thing like, we were at was it Blades USA two years ago or something? I remember like all of the presentations were all drone companies.
It’s we’ve got it. Drone inspections are what we do. And there’s some data to be had. And everybody has a platform and everybody has a way of looking at data damages. And everybody has their system. We get that now. Which one is best? Now that’s subjective depending on your needs. And I think that the next one that we could see is a big focus on CMS and digital twins.
Looking from, yeah, looking from other industries that have the same thing, like oil and gas, digital twin is a huge thing. And digital twin, whether you say we were saying IOT, Internet of Things, CMS, that’s all the same. It’s instrumentation in the field that brings back to a dashboard.
They’re all the same. That’ll be the next focus.
Allen Hall: I disagree, because the digital trend makes me insane. Because I think it’s such a complicated problem, and we’re, the industry and the turbans are changing so fast, that even if you were to instrument several of them, I don’t think it’s going to capture all the variability that is going on inside of things like blades or gearboxes.
Where the twin is going to be that valuable to you see what.
Joel Saxum: And I’ll tell you why I disagree with the Allen and why I disagree is this the fact that we’ve had such growth in makes and models and blade types and gearbox types and all these different things in the last 10 years that when we get to the stage outside of the US, of course, because of PTC funds.
And repowering outside of the U. S. when we get to the stage, which we’re coming to shortly, of end of life extension. You ha almost will have to instrument these things to understand what’s going on. Because there’ll be places where, Hey, this was design life 20 years, when you’re coming up on year 16, 17, you’re probably gonna wanna know if you gotta decommission that thing at 20, or if you can push it to 25.
That will be all digital twin instrumentation process. Now, like I said, in the U. S., Not as big of a thing, right? Because PTC is there. And we’re just gonna pop the gearbox off, put a new one on, and rebuild the blade, or put new blades on anyways. We’re repowering, not a big deal, but the rest of the world doesn’t do that yet.
Or it won’t do that, or their policies don’t support it. So the rest of the world has, and if you get the same thing, all of these Siemens 3. 2s up to the, even the megawatt offshore wind turbines that were put in 10 years ago, they’re getting to the stage now where more monitoring lifetime extension.
And I think that’s where we’re going to start to see more of this CMS stuff, where we’ve seen a lot of CMS companies pop up in the last few years. I think that it’s going to become more and more to the forefront as we, as the fleet, as the global fleet ages.
Allen Hall: I think you’re right. The digital twin in the States is dead.
Joel Saxum: Unless some state or some agency requires it for something, it’s not going to, they’re just not going to invest in it.
Allen Hall: So we left Amsterdam and then took a quick flight over to Riga, Latvia. To meet with Aerones and this is part of our tour of Europe for that week. And we brought horrible weather everywhere we went.
It was, we just, we fly into Riga. It is a complete snow storm, practically white out, we get in a taxi. It is like skating to the airport. It was a little crazy. It’s like a road rally on ice. But the, yeah, that was insane. So we, we did go visit Aerones. And Dainis and Greta took us through the factory and it is a factory and we’re going to have a separate episode, just devoted to it, give you all the insights and there’s a lot of cool video that went along with that.
But holy smokes, this is way beyond a startup. They have a lot of people on staff that are creating some really cool robots and some, they have some new tech and their capabilities are expanded. And it was just eye opening what they have going there, because unless you visited it, you would not realize.
They have grown to that stature.
Joel Saxum: Yeah, I’ve been following Aerones for a few years now, since really coming into the wind industry, watching them. This, hey, we’re, we clean towers. And then it was, we clean towers, we do LPS testing. We do this, we do that. All of a sudden their, their offerings grew and grew.
And we watched them get up, a big big investment here not too long ago, about, six, nine months ago. And we got the opportunity, of course, they’re friends of the podcast, we’ve had them on, we’ve talked to them a few times, we got the opportunity to go visit their office. And to be honest with you, even while knowing them, I was thinking, ah, 50 people, a warehouse in Latvia, and, some engineers in the corner, whatever, we got there, and it was like, A five story building, four floors.
This floor is finance, and this floor is analytics, and this floor is engineering, and this floor is operations. And then the, oh, we gotta go to the building next door to check out manufacturing. There was an R& D room, test room, manufacturing lab, CNC. There’s, they have two, 250 plus employees.
They’re working all over the world, they’re mobilizing kit everywhere, they have, they’re big enough right now, you can understand this if you’ve been in any kind of industry, they’re big enough right now where they have a complete supply chain department. That’s crazy. And they’re, have their setup there ready to expand.
They’re thinking that in the next 6 months, they’ll take over another floor of the office building, the last, one of the last floors, and then in the next year, expand into the next facility over, which is, just a 10 meter walk out the backside of their warehouse is another one. That’s a carbon copy that they can expand into.
So very, eye opening, like you said, Allen. We walked in and, oh, man, we took this tour and it was crazy. When we did a good interview with Greta and Dainis over there as well. We’ll post that here not too long, but take a listen to that one to see where they’re at and what they’ve got going on.
And if you have any questions, be sure to reach out to them.
Allen Hall: Yeah. And flew through Copenhagen on the way home. We we avoided the big snowstorm in Germany. Joel didn’t on the way back because we brought snow. All over Europe, they should thank us for that early Christmas snow, but we did stop in Copenhagen on the way back and did the Christmas market thing for an evening and obviously Copenhagen in Christmas time is quite beautiful.
And I will say the same thing about Riga. Dainis and Greta took us on a little bit of a tour of Riga. It’s a modern city on parts of it. It’s has older historic parts, but all of it is tremendously beautiful. It’s holy moly, you would not believe the skyline and the sites and the river and the bridges and the restaurants and the whoa.
Joel Saxum: Everybody we ran into there was nice, helpful. You get a little bit of the cold faced Eastern European look, but. At the end of that, they crack a smile. And I tell you what you can get some fantastic food for good prices.
Allen Hall: Oh my gosh. We had the best meal. That was amazing. And Riga.
And I wouldn’t have guessed it. I just didn’t expect it to be that modern. I kept saying to everybody, that’s a modern building. Was that built last year? No, we just take care of our things . Having come out of the United States, you’re like, oh, a little wear and tear is pretty obvious in a lot of cities, but not in Riga right now.
Man, there’s a lot of activity going on there, and it seems like it’s bustling. It’s one of those vibrant. European cities that has a lot going for it at the moment. So it’s cool to see our own there and to see how they’re going to grow.
Joel Saxum: Wow. Yeah. If you get an opportunity from the team over there and invite to come over, highly recommend to do it.
Allen Hall: That’s going to do it for this week’s Uptime Wind Energy podcast. Thanks for listening. Please give us a five star rating on your podcast platform and subscribe in the show notes below to Uptime Tech News, our weekly newsletter. And check out Rosemary’s YouTube channel, Engineering with Rosie, and we’ll see you here next week on the Uptime Wind Energy Podcast.
Blades Europe 2023: An Inside Look at Key Wind Industry Trends in Europe
Renewable Energy
Court Saves Wind Safe Harbor, Norway Pauses Utsira Nord
Court Saves Wind Safe Harbor, Norway Pauses Utsira Nord
A federal court restores the 5% safe harbor for wind tax credits, Norway’s parliament pauses the 35 billion krone Utsira Nord floating wind program, and the crew digs into Australia’s battery boom and the looming blade technician shortage.
Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTube, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!
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Matthew Stead: [00:00:00] The Uptime Wind Energy podcast, brought to you by StrikeTape. Protecting thousands of wind turbines from lightning damage worldwide. Visit StrikeTape.com. And now, your hosts
Allen Hall: Welcome to this edition of the Uptime Wind Energy podcast. I’m Allen Hall here with Matthew Stead, Rosemary Barnes, and Yolanda Padron. And our week starts off in the courtroom. And if you’ve been watching the news lately, there’s a pretty substantial IRS case involving large-scale wind and solar having to do with the, uh, production tax credit and, uh, investment tax credit at the same time on the safe harbor, 5% safe harbor rule.
Uh, a federal judge handed the wind industry and solar industry a pretty substantial legal win that could reshape how the [00:01:00] projects qualify for tax credits. So a judge up in, uh, the District of Columbia vacated IRS Notice 2025-42. So if you remember that, uh, from a- about a year or so ago, uh, f- it found that the, that notice was arbitrary and capricious under the Administrative Procedure Act.
The notice, which was issued following a July 2025 executive order, had eliminated the 5% safe harbor for wind projects, uh, a provision developers have relied on since about 2013 to establish construction start dates without breaking ground. The court found the IRS failed to justify removing it, ignored industry comments, which I had read, and I agree with that, and gave no reason for treating wind differently f- than other clean energy technologies.
So That his executive order came down and said, “Hey, we don’t like wind. [00:02:00] IRS, write a rule and make it hard for wind to get installed in the United States.” And so they dutifully did it, but a court is throwing it out. This has some pretty significant implications because if you hadn’t broken ground before this ruling, I think the– what was happening was be- if you hadn’t broken ground by July 4th, your project wouldn’t qualify for some tax credits.
But now, if you have 5% safe harbor, you still are in the game, at least for now. Now, Wanda, that’s gonna make a big difference to asset managers and developers, won’t it?
Yolanda Padron: Yeah, it’s really exciting. I think it opens up the, the playing field for, for some of these projects that might be a little bit behind schedule.
Um, of course, a lot of teams had to change their plans and their pipeline when, um, you know, the big, beautiful bill passed and, I mean, it’s– of course, it adds a little bit of additional volatility, right, to, to wind and, and solar in the US, but it’s exciting to see at least things for, [00:03:00] for those of us that are in the wind and solar side, the, it’s a little, little bit of, of hope there.
Allen Hall: And Matthew, uh, even in terms of opening up o-o-operations and, uh, getting contracts signed, this should make a big difference in sort of opening the floodgates a little bit. Although there is a short timeframe. We’re, we’re recording on, what, what is today? June 10th. So you have, in theory, less than 30 days before the July 4th deadline, but hopefully this stays.
You think there’s a chance this just gets completely, uh, wiped out, the executive order and the IRS notice and- It’s back to what we remember for the, for the last, ooh, 12, 13 years?
Matthew Stead: Uh, yeah. I’m, I’m, I’m hopeful, and I, I agree with Yolanda. I think you, you said it really well. Um, I think this is a, a glimmer of hope in, um, a sometimes gloomy, um, environment.
So I think that’s great. In terms of going back to where it was, um, I mean, I guess my observation has been that, [00:04:00] you know, things in the US were a bit, um, distorted. You know, distorted through the, the PTC, um, and the whole repowering thing after 10 years is quite a distortion. So I think, um, you’re not necessarily going back to the good old days, um, might be the way, what will happen.
Allen Hall: I think there is a lot of people actively trying to dig holes at the moment, and I, I’m sure they’re gonna continue to do that. Yolanda, do you th- you think anybody’s gonna stop and kinda say, “Oh, we have the 5% rule. We’re, we’re good”? Do you think, or you think they’re gonna still go ahead and really start construction and then just keep things continually moving on site?
Yolanda Padron: I don’t think they, they can really stop, right? Because you, you don’t know if, if anything strange happens. A lot of people didn’t think the, a lot of the provisions in the big beautiful bill were gonna, were gonna see the light of day, and they did. Um, but it does, I really hope it brings at least a little bit of breathing room for some people.
I know it’s, it must be… I mean, I have some friends in development, and they’re, they’re q- a little [00:05:00] bit stressed right now just with everything going on. Um, so, so I really hope for them at least they, you know, if, if they’re a little bit behind schedule, then it, it’ll be, it’ll still be fine.
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Norway’s Storting has voted to pause the 35 billion Norwegian krone support program for floating offshore wind at Utsira Nord. The Conservative Party secured a parliamentary majority for the external quality assurance review, a socioeconomic analysis, and a technology development assessment, all before the Storting will authorize any commitments.
Equinor and Vårgrønn, along with EDF and Deepwind Offshore, each hold allocated 500-megawatt areas and were preparing to compete for that subsidy. Equinor says the project will continue for now. I think everybody is saying that at the moment. But, uh, Equinor cannot rule out consequences as framework uncertainty compounds in the already challenging nature of floating offshore wind development.
So Utsira Nord is a massive project. So it’s, it’s about three and a half billion US dollars [00:07:00] to go do this. We had Mads Furuseth and Anders Naslund about a year or so ago, maybe a little bit longer, talking about the project and how big it was and how important it was that Norway did this for floating offshore wind.
But with this, uh, recent change in the parliament of Norway, it does seem like they’re slowly going to try to kill it by putting in a number of, uh, reviews, which is how bureaucracies tend to kill things. Is put it under six, seven, eight reviews, different committees. They all take time to get together.
They have to put out a report. It could be two, three years from now. At that point, the world has completely changed, and everybody’s moved on. Does that seem like the outcome here at the moment?
Matthew Stead: Yes.
Allen Hall: In my mind, there’s really two big areas for floating offshore, which UK, right? That there, there’s some massive projects there, Green Volt being one of them, and then there was Sue & Nord.
So between the two, I feel like the, the UK one was going to [00:08:00] happen. The question whether the world was gonna move towards floating offshore wind was gonna happen up in Norway. If Norway decided to do it and could get it developed, and it has the capability to do it because, because they have that skill set, uh, right there in Norway.
If they could do it in Norway, everybody in the world would learn from it and figure out how to do it. Does this really set back floating offshore wind globally?
Matthew Stead: Yeah. I mean, going back to what I said before, and I, I’ll defer to Rosie on this as well, but, um, when I was at, at Blades Europe, um, one of the, one of my long-term contacts, um, y- was in floating wind, um, and had, um, left the industry.
He basically said i- in his view that the offshore wind industry was slowly, um, in decline or slowly dying. Um, so I’m just wondering if this is just evolution of viability of offshore wind.
Rosemary Barnes: Is offshore wind in decline? I think if you look globally, it’s, it’s not in decline. I, I haven’t looked in, in depth at the figures just based on what, you know, [00:09:00] headlines I’ve seen and podcasts I’ve heard, but I think that globally it’s still on the rise.
It’s just that- It’s only in Europe that things are really moving with speed, right? Like, people were expecting heaps of growth in the US and now no- nobody expects that. Floating offshore wind, it’s… I th- I still think it’s too early to say. There are plenty of countries that don’t have any good energy options besides, um, floating offshore wind, like Japan.
What their energy transition looks like is gonna depend a lot on their culture and what people think, ’cause, like, if you go through, like, the engineering solutions that Japan could have, the ones that make the most sense from an engineering point of view are not popular at all, are not politically viable.
Like, Japan could easily have a subsea cable connecting it with, um, with China, for example, or Korea, but I don’t think anybody, anybody thinks that that will ever happen because, you know, politically it’s, it’s very far from being possible. What else could they have? Geothermal. They’ve got heaps of [00:10:00]geothermal resources, like really good traditional geothermal resources, but my understanding is that it’s super unpopular because their onsen, um, community doesn’t want it.
Uh, my understanding is that they’re worried that if you put geothermal, um, if you exploit geothermal resources, then the onsens will not be hot anymore, and again, my limited research understanding is that it’s not true. It’s different resources. The two aren’t connected in any way. Um, and yeah, there’s actually a community geothermal, um, facility near Fukushima.
I’m trying really hard to get over there, but I’m, I’ve got a roadblock at the moment because, uh, n- no one there speaks English, so I need to find somebody to, to come with me and, you know, I’ll have one, one day to try and get there on the fast train and back to Tokyo in, in a single day. So it’s, it’s a bit of a stretch, but I’m gonna try.
But anyway, so yeah, what have we… We’ve ruled out, like, subsea cables, ruled out geothermal. Floating wind is good.
Allen Hall: Well, speaking of Fukushima, [00:11:00] there’s been a more recent push in Japan to start up some of the nuclear facilities. So after the tsunami, was that 2012, 2014 when that happened? It was a while ago.
Uh, when the tsunami happened and h- had that, uh, nuclear accident, they, they s- shut down all the nuclear facilities in Japan, but it does seem like they’re trying to restart some of them And, and maybe it’s just the demand for energy and, and they’re trying to weigh that off with offshore wind or floating offshore wind.
At what point, you know, which one do you choose? It has to be driven by cost and availability.
Rosemary Barnes: Yeah. And so Fukushima, I just looked it up, it was 2011. Um, and yeah, so I mean, I think it is very fair that they had a reaction to that and they wanted to put the handbrake on nuclear at that time, or they did more than put the handbrake on, they did like a handbrake turn.
Allen Hall: They shut it down.
Rosemary Barnes: So, and it, you know, it’s gradually ramping up. I think that their target for nuclear now is to, to regain, um, 20% of their electricity from [00:12:00] nuclear by 2040, something like that. It was 30% prior to that incident. Um, so that will be part of it, but it’s not, um, it’s not all of it. And then even if you think of, uh, okay, so forget climate change, just, you know, we want, Japan just wants energy and they don’t care about climate change, you know, ’cause that, that, that could be true.
What are their ch- choices for that? They import a whole bunch of… They, they import nearly all their energy. Everything that’s not nuclear basically is, is imported. Um, coal, but a lot of LNG, and, you know, that is not exactly an appealing prospect at the moment either. It’s not secure. Prices are very volatile.
We’ve had, like, two fossil fuel shocks in the last, what, like four years or something like that, and how many more, how many more are we g- are we going to have? You know, like energy security is important, totally separate from climate change issues. So I don’t think we need to rely on Japan, like, you know, [00:13:00] steadfastly staying the course because their, their existing o- opportunities are not, are not great for fossil fuels either.
Allen Hall: I don’t know what country’s gonna stay the course right now, really. Maybe the UK?
Rosemary Barnes: Oh, I think it’s- Countries that have other reasons for going to renewables are the ones that are gonna stay the, stay the course. Um, and there are plenty of examples of countries where it just, it is by far the easiest, cheapest, fastest option to get more electricity.
Um, you know, like all of Africa, for example, is, is facing that as a, uh, a better development path than trying to build big, um, fossil fuel power plants. But even that, you know, like in India, they’re making a huge transition, Pakistan, not to mention Australia, where now batteries are having more of an impact on electricity prices than gas is.
So our electricity prices now finally are dropping, um, this year for the first time because of how many batteries have come on and are now, you [00:14:00]know… Like they’ve just flattened. The evening price peak used to be on average about, like, I think $400 or something dollars a megawatt hour, and now it’s like 100.
In one year we had that, we had that change, yeah, just from the amount of batteries that have come on in the last year or two.
Allen Hall: Why does that make such a big difference in the price of electricity, the battery aspect?
Rosemary Barnes: Because, so the way that Australia… Australia’s electricity market is pretty similar to Texas, so if you understand that, then you can probably understand Australia’s.
But, you know, at any five-minute interval, people, like, they know how much demand there’s going to be, and then people are bidding in how much they would supply electricity for in that five minutes, in real time as well. It’s not like day ahead or anything like that in Australia. The, like, last one they need is what everybody gets paid.
So, like, solar power is gonna bid in at, like, you know, practically zero, um, or maybe negative prices actually if they’ve got power purchase agreements in place. And then, you know, wind a little bit more, and then coal, uh, you know, a, a bit [00:15:00] more than that, and then gas, the open cycle gas turbines, the peakers, they’re very expensive.
They’re bidding in at 400, $400 a megawatt hour. If there’s enough batteries that that gas doesn’t need to bid in, then all of a sudden we don’t have the gas price that everybody has to pay. We have the battery price that everyone has to pay, and that is very, very cheap and will become cheaper as there’s more of them in the, in the system.
So it’s like a threshold event. You, you know, um, even if you’re using only a tiny bit of gas, if you need any gas at all, even like, you know, one megawatt of gas, everybody gets paid the gas price. If you just get a little bit more battery in and you don’t need it anymore, bam, the price just falls. So that’s what we…
We’ve passed that threshold now.
Allen Hall: Isn’t that where the UK is trying to get, is to get past that threshold where renewables are that last addition to the grid and kick off peaker plants and some expensive other- fuel sources. That’s I, I [00:16:00] think where everybody’s gone because they have the same system where the, the last one in is what sets the price for everybody.
Rosemary Barnes: Yeah. The UK’s a little bit different because one, they’re connected to Europe, and two, they’ve got nuclear, so they do have that kind of base load.
Allen Hall: Let’s go down the rabbit hole just for a second. So if the peaker plants don’t come on, that means that the battery electricity supplying the grid is pretty low in price.
It seems like they are losing money on their investment in the battery That they were hoping the price would be higher. Because if the peaker plants are still going on, that would be a $400 price and they’re gonna come in at, like, 350, so that would make sense. It, it helps pay off the battery investment.
But if they’re dropping the price down from 400 to 100, it would seem like the battery investment may not be a, a wise decision.
Rosemary Barnes: For sure they’re making less money, but it was– they were making crazy profits for the first little, the first few, few years of, you know, grid-scale batteries. And even [00:17:00] home batteries, people were making a l- a lot of money off that, and it was crazy.
Like, I’m on some, um, some Reddit subreddits about, uh, you know, people with home batteries and-
Allen Hall: Slash battery?
Rosemary Barnes: Matt probably is too. Matt’s a Beta G enthusiast, so I’m sure that he is just as excited as me. But anyway, so on one of these subreddits, you know, people used to talk about, “Oh, I made 100 bucks last night,” um, or, or whatever, you know, just a household.
And now all the posts are complaining about there’s been no price spikes all year. You know, I thought that I was gonna make heaps of money off my battery, but people are really change- changing how they think of it. And now it’s like… And l- like I want– used to want to do this. I don’t have solar panels yet ’cause we need a new roof, and I’ve been waiting a few years to, one, live in a house that I own, and then two, get a freaking new roof.
Um, and I thought I’m gonna just, like, cover it in solar panels, get a huge battery, and I’m gonna be an energy trader in my free time and make heaps of money, and now that is [00:18:00] not the strategy anymore. The strategy is to just reduce your bills to the m- the minimum that you can. Um, that’s basically, that’s basically it.
So you are right that some of this arbitrage is, um, the opportunity’s over, and that it will be less, um, exciting for, uh, opportunity for people to put more, more batteries in.
Matthew Stead: Just to add to that, through the middle of the day quite often there’s, uh, negative pricing. So if you’ve got a battery, you’re being paid to charge through the middle of the day.
So that actually takes away some of the pain from having a lower, a lower price, um, during the peak.
Rosemary Barnes: But the thing about negative prices is that you need coal power plants for them to be… Like, the only reason we have such pervasive negative prices is not because solar plants have PPAs that are, you know, make it worthwhile for them to generate even when the price is slightly negative.
The real thing is that coal power plants don’t want to turn down below, I don’t know, yeah, like 20, 30% during the middle of the day. They have to be on if they want to make money in the evening, and that means that they bid in at, like, [00:19:00] negative 50, um, so that people– so that they can stay running. And that’s where the bulk of our negative prices come from.
So
As coal power plants close, those negative prices will go away. Um, and when they close, we should get some better evening price spikes again. So, you know, like nothing ever stays the same for long, which is why it is such a fascinating hobby to have, being interested in the electricity market, because it’s never the same from one year to another.
You’ll never understand it, ’cause it’s never, it never stays the same long enough to really get your head around it.
Allen Hall: You need other hobbies. You really do.
Matthew Stead: A friend of mine works in trading, and, uh, he said, “As long as there’s volatility, there will be progress.” So much like what Rosie was saying is the more volatile it is, the more opportunity there is for people to come in, um, and change it.
Allen Hall: I just don’t know how the battery thing plays out once that threshold is reached. When you have more batteries on the system and you knock down the price that [00:20:00] much, I think battery sales, industrial batteries really slow down because they’re all looking for that quick ROI And they’re not gonna get it.
Rosemary Barnes: You have to wait for all of the coal to close before you would find out what’s the right amount of batteries to have in the, in the grid.
Allen Hall: Yeah, yeah, yeah. That, I totally agree there, yeah.
Yolanda Padron: You’d still get, like in extreme weather events and stuff, you’d still get a big price spike, right, for all these batteries.
Allen Hall: Back to Matt’s point, more volatility.
Rosemary Barnes: If you want the market to respond, you need to give enough incentive to invest in assets so you’ll have enough when it’s needed. And because it’s really infrequent, then it has to be a super high price to, um, bring on enough investment. And will this system… The system has worked absolutely, you know, pretty well in Aus- Australia at least.
Will it continue into the future with more variable prices and renewables? I, I don’t know, and the government is starting to do some things like, uh, you know, like a lot of [00:21:00] electricity markets have, um, not just energy markets but also capacity markets where you will pay a battery or a gas plant something to be on standby basically, um, so that if there is, um, if there’s a shortfall then they, then they have to respond.
So in Western Australia they have that, but across the east of Australia th- they currently do not, do not have that. It’s energy only.
Allen Hall: Really? How do you not have capacity payments?
Rosemary Barnes: The majority of their profits are made in just a few hours a year when there are those price spikes, so that’s, that’s h- part of their business case.
Allen Hall: I mean, there, there is arbitrage happening on the electricity grid. That’s not the best place to be arbitraging things because you will have players that won’t provide electricity just to drive up the price.
Rosemary Barnes: Uh, and it happens in Australia too, but, um, you know, because batteries are such a distributed resource, it, it will become harder and harder to do that when, you know, the, um, the ownership of these batteries is, you know, households as well as, um, yeah, as well as [00:22:00] big companies.
Matthew Stead: So offshore wind, I was talking to an OEM a, a little while ago and, uh, talking about blade repairs for offshore wind, you know, floating, floating wind. Um, so specifically floating wind. The OEM was extremely concerned about floating wind, um, because it makes it very, very, very hard to change blades. So the story was that if you’ve got an offshore floating platform, you’re basically gonna have to tow the wind turbine back to port to change a, a blade.
Rosemary Barnes: They see that as a, as a pro, not a con though. Yeah. That, that’s because it’s very hard to… Like, it’s not only floating offshore wind where it’s very hard to remove a, a blade out at sea, like fixed bottom offshore wind, that’s incredibly expensive to remove a blade. So floating is like, well, you can just tow it back to shore and then you can do it all in the port.
I, I, you’re looking skeptical, Matt, and I’m also skeptical about how it actually plays out. I know that, um, what was it? The, [00:23:00] the one- An EOL project off the coast of Scotland. I can’t remember what it’s called now. Like what, the first big one, the big wind farm, a floating offshore wind farm
Allen Hall: HiWind Scotland
Rosemary Barnes: They had a, a problem.
I don’t know if it was a serial issue or also, like it’s the first big wind farm, and there might have been like some operating condition they weren’t aware of that caused some problems. They had to tow back everything to port, and they stayed there for months and months. So like maybe, maybe close to a year or over a year, I’m not sure.
It was a really long time. And so, um, yeah. But then, you know, like what’s the alternative? If that had happened out at sea, it would’ve been more expensive. If, it still would’ve been shut down, not doing anything, and you would’ve had like helicopters out there every single day bringing teams and, um, you know, huge vessels with cranes and yeah.
So like it’s, maintenance at sea is never good.
Allen Hall: But the whole point of the HiWind project was to get some of these problems figured out, and one of them was just towing it back to port and [00:24:00] doing major repairs or component exchanges make sense. I think it’s a, it’s a lesson well learned, and we’ve moved on.
I guess the question is, does offshore, floating offshore in particular, have much of a future if Norway’s not willing to do it?
Matthew Stead: I think it’s a good comparison with, um, data centers in space.
Rosemary Barnes: You know where else they’re planning to put data centers? Not just space and offshore, also like, um, underwater ones, like on the deep ocean floor, um, on the moon somewhat.
Like there’s an actual company that is apparently developing a, a data center on the moon
Allen Hall: As wind energy professionals, staying informed is crucial, and let’s face it, difficult. That’s why the Uptime podcast recommends PES Wind magazine. PES Wind offers a diverse range of in-depth articles and expert insights that dive into the most pressing issues facing our energy future.
Whether you’re an industry veteran or new to wind, PES Wind has the high-quality content you need. Don’t [00:25:00] miss out. Visit peswind.com today. Well, in this quarter’s PES Wind magazine, there are a number of great articles, and if you haven’t downloaded your copy, you should do that at peswind.com. There’s a good article from Global Blade Services USA, and it’s talking about the technician problem and how it’s not gonna, it solve itself, obviously.
But Global Blade Service is putting some numbers to it. And Rosemary, this is really directed at you. Blades represent roughly 20% of the total, total turbine capital cost and are the leading driver of unplanned downtime.
Rosemary Barnes: Yeah, 40% of O&M.
Allen Hall: Right, and 75% of all blade repairs are already handled outside OEM warranty.
That number seems really high, but maybe after the warranty expires?
Rosemary Barnes: Do you say 30% of, of repairs are repaired under warranty? That’s, uh, unexpectedly high from my point of view. [00:26:00] But, you know, how would I know? No one’s getting in touch with me if, you know, they’ve got a problem with their blades and it just got fixed under warranty.
Then they’re not paying a consultant to come sort it out. I only, I’m, I’m only there when the warranty is nearly up or it’s already over.
Allen Hall: So they, they’re saying that the, the ratio’s even gonna grow more towards out of warranty repairs. But the problem is having technicians. And the deeper problem is developing all those technicians in time as that need grows.
Uh, reaching full structural repair competency takes a rope access technician eight to 10 years. A basket technician is five to seven, and a factory technician is four to five years, meaning the workforce, uh, the industry needs for the next decade has to start training now. I, I think we’re seeing this in full force.
I- the issue is keeping good people in the industry as it fluctuates up and [00:27:00] down all the time and is very seasonal. Because there are really good rope technicians out there who know what they are doing, and it does take a, a minimum of three years to be competent. And then to be that lead person, it takes four or five solid.
And to be, uh, the, the relied-upon person, especially for some of the more complicated repairs, it’s gonna be six, seven, eight years before you’re there. It’s just an exposure thing. Are we in a technician crisis?
Rosemary Barnes: Crisis is maybe a little bit inflammatory, but, uh, we’re in a technician challenge
Matthew Stead: But it’s a pretty, it’s a pretty basic topic, Allen, isn’t it?
Like, um, you know, there’s more and more wind turbines, there have to be more and more technicians. It takes time to train. So, you know, it’s, it’s just, it’s pretty much basic maths and, um, you know, it’s like te- you know, tradies to build houses. Um, you know, unless you’ve got the tradies, you can’t build houses in a cheap way.
Yolanda Padron: Part of the issue is that, you know, say there’s [00:28:00] 10 technicians that are available in the area, right? Then you … maybe they work under two different companies, and then one company goes bankrupt, so then they all work with the same company. Another company pops up, or someone gets kicked off site from the OEM side, and then a month later they’re back with the third party.
And then it’s just really difficult to keep track of kind of who’s still there and who’s not, because some people have the certifications and maybe they’re not really, really great at what they do, or other people have a lot of training and a lot of experience, and it’s just difficult to track exactly, you know, where they are now.
I know that the, the strategy here oftentimes is you’ll find one person that you like and you kind of follow him around, or follow them around whatever company they’re, they’re with at the moment, and then just use that company.
Matthew Stead: The other point I was going to make is that there’s also the seasonality, isn’t there?
So you know, if you’ve got a great, a great technician, when it’s cold, they can’t earn cash from [00:29:00] repairing blades.
Rosemary Barnes: Aren’t they hired as, like, seasonal workers in America and they just don’t get paid for part of the year? That’s not how it’s done here. I mean, I guess we don’t have the climate where you have to, like, totally shut down, so they’re not, like, sitting around getting paid for nothing.
But, like, that’s a really unim- unappealing feature of the of the, um, field, isn’t it? If you’re deciding what you wanna, what kinda job you wanna do, you want one where you can get paid for 12 months out of the year, not just, I don’t know, like eight or whatever it is.
Matthew Stead: I know there’s been a lot of discussion between, like, Australian US repair companies of, like, shipping technicians down here during the Northern Hemisphere winter and vice versa, and it gives, you know, chance of exploring the world.
But, you know, if you’ve got kids and family, you’re not gonna necessarily wanna do that either.
Rosemary Barnes: It’s such a tiring job, though. I don’t… Like, there’s, um, I think it’s fine if people do it for, like, a hard 10 years and then, um, yeah, move on to… Because you obviously learn a lot as a technician, so y- you know, like, there’s a lot of office jobs that you would be really good at [00:30:00] because you had that physical experience.
But yeah, like, I, I do think that there’s heaps of young people that are traveling the world being wind turbine technicians.
Yolanda Padron: At least in Texas, I know a lot of rural areas where they don’t necessarily have a lot of opportunities to get higher education, and so going to be a technician is a good route for them to then go into a larger part of the industry, um, to, to kinda get a head start there.
Um, and they get a lot of really valuable skills, and oftentimes, like you said, Rosie, they’ll, they’ll get picked up by, um, by the owners or the OEMs or someone, um, because of their experience there. But it, but it is quite a bit of, of hard work and, and physical, physical labor. I climbed one tower and I was sore for two weeks, so really, really not my cup of tea.
Rosemary Barnes: I’m always, like, so excited to, to be climbing towers ’cause I only do it, like, you know, sometimes no times in a year, sometimes twice a year. Um, yeah, so, like, I’m really excited to go climb, and it’s really cool the first day, and then the second day it’s like, “Oh, this harness is [00:31:00] so heavy. Am I really putting this on again?
Oh my God.” Yeah, so it’s, uh, it’s ob- obviously you get used to it if you, um, if you do climb a lot. The last, uh, last site that I was at, a lot of the technicians were just climbing the ladders so that they wouldn’t have to, you know, go to the gym afterwards. So there’s a lift there, but they use the ladder because then they get their cardio for the day.
So, you know, they’ve obviously got some surplus energy.
Allen Hall: I think it is kind of a myth outside the US, uh, uh, seasonal workers, uh, at least in Europe, I haven’t seen a lot of seasonal workers. It doesn’t mean they don’t exist, of course. But in the United States, there’s a lot of seasonal workers from construction and all kinds of other industries.
People figure it out And it, it’s a lot more common than I think y- being an engineer you think it is, but there are a lot of seasonal workers. So being a, a wind technician is not a bad job.
Rosemary Barnes: I guess they’re just getting [00:32:00] paid extra for the time that they’re working and they just know they’re used to budgeting to cover the few months off.
Allen Hall: They have a winter job. They’ll, they have employment. They already have it lined up where when it gets cold outside, they have someplace else to go. Back into construction for a few months. They’re maybe driving a truck or doing other things that, that bring in income. They have it pretty well figured out.
When– At least the technicians I’ve talked to seem to have a, a plan about it, and they’re not sitting by the television for six months. That’s not what’s happening. It, that there’s a lot of employment opportunities here in the States, and so they, they’re pretty nimble. So if you haven’t read this article or a number of our other great articles in PES Wind, you should go to peswind.com right now and download a copy today.
That wraps up another episode of the Uptime Wind Energy podcast. If today’s discussion sparked any questions or ideas, we’d love to hear from you. Reach out to us on LinkedIn, and don’t forget to subscribe so you never miss an episode. [00:33:00] For Yolanda, Rosemary, and Matthew, I’m Allen Hall, and we’ll see you here next week on the Uptime Wind Energy podcast.
Renewable Energy
Why Is Trump Still Here?
I challenge anyone to watch this short video and explain how Trump still has enough standing with the American people to remain president.
This is just so embarrassing.
Rich Americans aren’t happy that their country is a laughingstock around the world, but their fortunes are multiplying, so what’s the big deal? How does personal integrity come into play when there is so much money at stake?
The MAGA crowd, i.e., uneducated white people, believe Trump when he says that he has brought back respect for the United States.
Renewable Energy
Celebrating America
At left is the ultraconservative crap that Fox News feeds its viewers.
In fact, the theme of U.S. 250th birthday party would be liberty and justice for all Americans, not just rich white people.
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