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Proactive Inspections: How CICNDT Is Changing Blade Inspections and Reliability

Wind turbine operators are entering a critical new era: longer turbine lifespans, aging assets, and tighter repowering timelines driven by policy shifts like the Inflation Reduction Act. In this evolving landscape, blade reliability is paramount — and Jeremy Heinks, founder of CICNDT, is on a mission to change how the industry approaches it.

In a recent episode of the Uptime podcast, Heinks spoke candidly about the current gaps in non-destructive testing (NDT) in the wind sector and how CICNDT is addressing them.

What Operators Are Finding – and Missing

Operators who have used CICNDT’s services are starting to understand the power of pre-installation blade inspections. One customer who brought in CICNDT for a sample check of brand-new blades discovered unexpected problems: “The sample showed that they have an issue with these brand-new blades,” he said.

Unfortunately, with the push to deploy stored or newly manufactured blades more than ever, quality issues remain a concern. Heinks and the CICNDT team have noticed an uptick in problems in recent months.

“The quality is definitely down,” he said.

NDT at this stage is not just convenient, it can catch issues before they turn into costly downtime.

When blade inspections show damage that occurred in the factory due to manufacturing issues, or in transport, it’s bad news, but good timing. The best time to fix the blade (and address warranty issues) is prior to installation.

“It is much easier for us to get the technology and the personnel to a blade that’s on the ground, ” Heinks said. “It’s cheaper, it’s quicker… It always comes down to access.”

Legacy Blades, Mystery History

The concern about hidden problems extends to stored blades, many of which have unknown histories. In one case, blades had been stored in a location that had flooded years prior.

“We get out there, we’re scanning laminates… and it just [gave] terrible signal,” Heinks said. Only after researching the site’s history did they learn about the submersion event. “Those are things you’ve got to look at, too.”

Even weather events like high winds can compromise blades on the ground: “They’ll start fluttering in ways they’re not designed to,” Heinks said. “NDT is the only way you’re going to figure out if something is really wrong with them.”

A Modern Toolbox for Deep Inspection

CICNDT’s new lab in Ogden, Utah is outfitted with high-end inspection capabilities rarely seen in the wind industry, yet those tools are commonly used in aviation and defense. The company’s mission is to deliver focused, practical, robust Non-destructive Testing Solutions that address the needs of clients in Aerospace, including the Space Industry, and Renewable Energy.

“We’ve got… robotic CT, laser ultrasound, thermography,” he said, explaining that those technologies allow 3D inspection of components without destruction. “We can scan it and get a 3D image… without having to (enlarge or) damage the defect,” Heinks said.

The approach gives operators unprecedented clarity about issues like bonding flaws, root defects, or main spar cracks, especially in carbon fiber designs.

Blade Bolts: A Hidden Failure Point

Cracked blade bolts is another emerging issue that Heinks noted, and it’s another that CICNDT is well-equipped to address.

“We can definitely do a UT (ultrasonic) blade inspection… Whether it’s installed or not installed on the bolts,” Heinks said. He also mentioned development of a bolt monitoring system using sensors to track fatigue over time.

Critically, this type of proactive check could be performed quickly onsite.

Practical Inspection Strategies, Cost-effective Maintenance

One recurring theme in the interview was the need for practical expertise, and not just using technology for its own sake. “A lot of really cool robotics [are] coming out… [but] they don’t have the experience needed… and therefore, they can miss the mark,” Heinks said.

The goal should be “a practical approach to the inspection with automation.”

CICNDT also offers to train operators to perform “operator-level inspections” so issues can be flagged quickly before calling in a Level II or III technician.

Future-Proofing Wind Assets

With the U.S. wind fleet aging and uncertain repowering timelines, proactive inspections are more important than ever.

“We have a throwaway attitude when it comes to blades,” Heinks said, “but inspection and preventive maintenance is the way to go.”

He pointed to the example of wind farms in Australia and on remote islands, where turbines are expected to run for 30 years or more.

The key to longevity, according to Heinks? It’s plain common sense.

“Budget for more inspection on these things that we know will go bad over time.”

Heinks added that after repairs are made is also an important, and often-overlooked, line-item.

“Post inspection on repairs is always a good idea… It’s commonplace in aviation.”

The Bottom Line: NDT = More Uptime

Wind turbine operations managers should rethink inspection practices before damage becomes downtime. With tools like robotic CT, laser ultrasound, and ultrasonic bolt testing, CICNDT brings aviation-grade diagnostics to wind, and offers a path to asset longevity.

“Sometimes (operators) have had turbines offline for weeks, if not months, because they have an issue they don’t know they can do anything about,” Heinks said. NDT can ‘see’ the problem so a fix can be made – and the equipment can get back in service.

More Uptime is always the goal!

To reach CICNDT:

Call (801) 436-6512 or email info@cicndt.com

Connect on LinkedIn

Web: https://www.cicndt.com/

Listen to the interview Apple Podcasts or on Spotify

Proactive Inspections: How CICNDT Is Changing Blade Inspections and Reliability

https://weatherguardwind.com/proactive-inspections-how-cicndt-is-changing-blade-inspections-and-reliability/

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Renewable Energy

CIP Buys Ørsted EU Onshore Wind

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CIP Buys Ørsted EU Onshore Wind

Allen covers CIP’s €1.44 billion buyout of Ørsted’s European onshore wind, the new Perigus Energy name, and Vestas paying €506 million for its stake in the firm.

Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTubeLinkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!

In Denmark, there is an old expression. “What goes around comes around.” The founders of Copenhagen Infrastructure Partners — known in the industry simply as CIP — know exactly what that means.

Back in 2012, four executives were fired from DONG Energy, the Danish energy giant that would later rebrand itself as Ørsted. Their offense? Their paychecks were considered too large. So large that DONG Energy’s own CEO was forced out as well. Four men shown the door were. A year later, a woman joined them from that same company. The Danish press had a name for these five. They called them “the golden birds.”

With six billion Danish krone from the pension fund PensionDanmark, they launched what is now one of the world’s largest clean energy fund managers.

In 2020, turbine maker Vestas purchased a 25 percent stake in CIP. The deal included a performance-based earn-out arrangement. This week, the books revealed the size of that windfall.

The five partners have now collected a combined 1.8 billion Danish krone — roughly 240 million euros. Vestas expects to make one final payment of 71 million euros this year. Including interest, Vestas will have paid 506 million euros for its stake in CIP. Not a bad return for a group of people who were shown the door.

And. This week, CIP completed its acquisition of Ørsted’s European onshore wind business for 1.44 billion euros. They renamed it Perigus Energy. The new company holds 826 megawatts of wind and solar capacity, operating in Ireland, Germany, the United Kingdom, and Spain.

Let that circle close. The executives fired from DONG Energy — the company that became Ørsted — just bought Ørsted’s business.

Meanwhile, CIP’s annual report for 2025 tells the story of a company in transition. Profit for the year came in at 561 million Danish krone, down from 683 million the year before. The employee count fell by nearly a fifth, to 441 people. And yet, their CI Five fund closed this year at 12.3 billion euros — the largest greenfield renewable infrastructure fund ever raised. Looking ahead, CIP expects profit of 600 to 800 million Danish krone in 2026 as new fund closings take shape.

So the picture this week is this. The men and women once considered overpaid, at a company that no longer carries the same name, have built the world’s largest greenfield renewable energy fund. And they now own a piece of the legacy that fired them.

The golden birds are still flying.

And that is the wind energy news for the fourth of May, 2026. Join us for more on the Uptime Wind Energy Podcast.

CIP Buys Ørsted EU Onshore Wind

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Renewable Energy

We Need to Choose Our Online Influencers More Carefully

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Here’s Lucy Biggers, social media powerhouse, explaining how solar and wind energy actually aren’t free, because they require materials that need to be mined from the Earth.

Yes, Lucy.  I think most of us already knew that.

It’s hard for me to understand how a person with zero training in science has any relevance to what climate scientists are telling us. If I want a good recipe for carrot soup, I don’t ask a baseball coach or an auto mechanic.

They call this woman an “influencer.” What type of idiot does she influence?

We Need to Choose Our Online Influencers More Carefully

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Renewable Energy

Are We that Dumb?

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Yes, part of this is stupidity.  But a larger part is that people who still support Trump at this point are desperate to believe whatever comes out of his mouth, regardless of how nonsensical it may be.

I wish my mother were still here so I could see where she would stand.  She was extremely well-educated, and a voracious reader, but somehow remained a Fox News viewer until the end.  I just wonder if the last 15 months may have turned her around.

Are We that Dumb?

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