Connect with us

Published

on

Weather Guard Lightning Tech

Tesla Megapacks Energize Australia, Vattenfall Bird Detection Radar, Norway and Denmark’s Ambitious Offshore Goals

Vattenfall is researching more bird detection methods, Norway and Denmark are setting ambitious offshore wind targets, Australia’s first offshore wind projects are progressing nicely, Western Australia is using Tesla Megapacks for battery installations, and U.S. wind generation declines in 2023.

Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

Pardalote Consulting – https://www.pardaloteconsulting.com
Weather Guard Lightning Tech – www.weatherguardwind.com
Intelstor – https://www.intelstor.com

Allen Hall: Our friend from the UK, Derek Rutherford, ran a poll, and he sent this to me not long ago, and I just have forgotten to put it up here, but he ran a poll about what are the biscuits that are most likely to be consumed when out on a UK wind farm. And a biscuit in the United States doesn’t mean anything, and a biscuit in the UK means a cookie, it’s a cracker cookie, it’s a common, it is a cookie, like an oatmeal cookie, that’s the way I, Taste it, that’s what it tastes like.

There’s really no equivalent in the United States. So they ran a poll, it was very interesting because there, it was a definite choice here. So there was four, rich tea, bourbon, hobnob, and fig roll. And I think I have tried fig roll it’s not my thing.

Philip Totaro: Chocolate digestive isn’t even one of the how do, this is not a legitimate poll.

I’m sorry this, if chocolate digestive is not on the list, then we have a problem.

Joel Saxum: That’s what we, that we eat, there’s a box of them in the, in our living room right here, so again, my better half from Newfoundland they were the last British colony in Canada. So we drink tea and have digestives.

Allen Hall: When you have tea, you can’t have chocolate and tea. Those two just do not go together. It’s so uncouth. The Queen would never do that. It’s almost like gingerbread. So the survey results are really fascinating. 61 percent of your wind turbine technicians in the UK prefer hobnobs.

Philip Totaro: Alright, that I believe.

But again, they weren’t given the option of chocolate digestives, so I still think this is not a legitimate poll.

Joel Saxum: He did throw some chocolate in there because the bourbon is chocolate. It has a chocolate cream filling. , right? It’s not bourbon flavored. It doesn’t have bourbon in it.

Philip Totaro: Although if it did, that might be number one, Joel.

Joel Saxum: And when farm sites, I think that the bourbon cookie is, it’s named after some like French Aristo aristocracy.

Allen Hall: But I, if we’re gonna ask the same question in the United States, I’m not even sure what the list would consist of. And I think that was what my, piqued my curiosity is if we’re talking about cookies, we get rid of all the illicit things, right?

Now we’re down to Oreos, some sort of chocolate chip cookie. What else? Twinkies? Ho Hos?

Joel Saxum: You got to say, you got to say what’s for, what’s the most popular lunch thing, right? It’s going to change. Oh yeah. Yeah. Like the most popular lunch I would say probably in Texas is. Burritos or tacos?

Because there’s literally taco trucks that pull up to O& M buildings and sell tacos at lunchtime.

Allen Hall: That’s just true. See, but there’s a difference in the UK because they have a break, right? There’s a there’s a morning tea break that happens. Yeah, like America we have to work through till dinnertime, but if you were to have a break in America Say at 10 a. m. right? You say, okay, I’ve been working since six. It’s 10 a. m. It’s black coffee. It’s just black coffee. Oh, that it may be just black coffee. That may be the answer, Joel. So that’s where our money should be invested into is black coffee because all the wind farms are going to be built. Is that where we’re going to invest it?

Joel Saxum: Hey, who’s investing in it early is our friend Armando from Arthwind. He’s got the Arthwind coffee company.

Allen Hall: That. Coffee is brilliant, by the way, just, it smells so good. Armando is going to make a killing in the United States. We got to get a kid in and we have to get in on that business.

Vattenfall is conducting bird detection research at the Holland Sea, Koest, Zuid wind farm. In the Netherlands, in that area, there’s millions of birds that are crossing across the North Sea there in the spring and the fall, migrating, and what they’re doing is they’re installing infrared cameras to work 24 7 and using AI to detect falling objects.

The falling objects are birds. Evidently birds that are impacted by the wind turbines but the infrared allows them to see this in bad weather. I guess the birds maybe have the birds have a hard time seeing in the bad weather. So they run into the wind turbines. Maybe that’s what they’re checking for.

Evidently the sensitivity of this system is pretty good. They can see a small bird 120 meters away and large birds about 300 meters away. This seems to be a continuing effort across the world. Now, are we going to settle on a solution to detect birds and determine when to slow down wind turbines or maybe shut them off and during migration patterns?

Rosemary Barnes: Yeah, I think that we’ve settled on two different types, depending on the conditions. There’s Ones that are using computer vision, just taking images, videos of the area and AI is analyzing it to see when they can literally see a bird and and then they can say how fast it’s going and when you would need to slow down or stop your wind turbine to stop a collision.

And that works really well. But only in daylight, so it doesn’t work overnight and perhaps it doesn’t work when it’s really foggy or cloudy or something like that. So when you can’t use the vision based systems, then you’ve got to go to infrared. Bit sad that they’re tracking birds that are falling through the sky, it would seem like they’ve set their ambitious low in this case.

The other systems I’ve seen, they’re tracking a bird and saying, okay, it’s coming, slow the turbine, we don’t want it to die. And this one, they’re just like, okay, a bird died, note that for next time. I’m not sure. Maybe this is, the first phase of the study.

Joel Saxum: I think this one’s odd though, because there’s these studies have been going on for a long time and there’s all kinds of technologies like Rosemary, you’re saying there’s commercialized versions of different products out there that can do this, and I, I know of one that uses radar that can, same thing that can see at night or through the, through clouds or bad weather, So why they’re like, Oh, we’re going to take this study on and we’re actually going to put a press conference, a press release out about it. It’s you guys are like five years behind the game and I know that there’s a, there’s site specific challenges, right?

Because when you say we can, we’re going to do. One solution to monitor for birds or bats or for raptors or whatever. That doesn’t really work because you may be monitoring in Australia. You might be monitoring offshore North sea. You may be monitoring onshore in Germany, right? There’s different kinds of birds.

There’s different kinds of bats. There’s. different environmental conditions, so you have to adjust for those, but the solutions are there this is, this shouldn’t be a study to see how many die that we’re past that as an industry.

Allen Hall: I will say, on the aerospace side, we’ve been putting infrared cameras in the noses of airplanes so the pilots can see through horrible weather, and it is remarkably good.

In the last even in the last three or four years, the next generation’s coming out, and it is impressive, so I, it makes sense. Thank you. That they’re going to try to use this technology and win, because it has advanced so far, that, and the costs have come down to more reasonable levels, that infrared may be the way to go.

Union Pacific has shipped the longest wind turbine blade in the company history. So Union Pacific is the big company. train operator, railroad operator in the United States. They shipped an 80 meter long blade for Vestas, which is part of their Vestas V163 4. 5 machine. Which they’ve been talking about that turbine for a couple years at this point, but they moved that We want to move a whole series of blades from Colorado down to Brownsville, Texas, and then shipped out to Texas to somewhere else in the world.

So the trick here, Rosemary, is that UniPacific has figured out a way to move 80 meter long blades across a significant portion of the United States. And when you were working with LM, One of the issues was above, when you get to these longer blades that you, GE decided to make a two piece blade so they could move it in and out of different ports and across the country.

Now that Vestas is moving 80 meter blades via train. Is a two piece blade even needed or will it be needed at some point anyway?

Rosemary Barnes: I don’t know. It’s all very fuzzy limits, when you say you can’t transport a blade over a road that’s above a certain distance, it’s, it’s challenging too, but you’ve, we’ve all seen probably on social media, see videos of blades going through mountainous regions and there are trucks that can actually tilt the blade up close to vertical when it goes around a bend so that it can get around tighter corners.

That’s an alternative solution. I don’t know the specific train route. I would expect that, it worked for this particular route that it had to do. But when they’re when they’re doing, when they’re doing the logistics of blade transport, they’re checking a specific route, they’re like, okay, what’s the actual.

Corners on the road or the train, what bridges do we have to get under, what roundabouts do we have to go around, what road closures are we going to need, are there any tunnels that we have to go through, will it feed, will we need road closure, it’s a really specific route by route question, so I wouldn’t say they’ve put 80 meter blades on 80 meter blades on a train, that means that now any 80 meter blade can be transported anywhere that there’s a railroad, I think that’s definitely not true.

But that said, yeah, there was a two piece blade for a, a little over 70 meter long blade. They also make it in a one piece for places that don’t need the two piece for logistical reasons. And I suspect that there aren’t too many, possibly there have been zero sales that actually hinged on the capability of this yeah, two piece blade.

Like I, I am not sure that there is a single project where they’re like, we can’t have any other turbine this size unless the blades are in two pieces. Because people invented all these other kinds of solutions other than two piece blades to get long blades out to site. So there’s that, but, you can imagine that at some point, anything’s going to max out.

Can you put a hundred meter long blade on a truck and tilt it up to vertical to get around a corner? I don’t know. Do we actually need a hundred meter blades in offshore wind farms? I suspect not. It’s pretty hard to speak in absolutes and say, beyond this length of blade, this solution is going to be needed.

Yeah, it’s one, one, Tool in the toolbox is two piece blades and then there’s a few other tools and new ones being developed all the time but also, overlay that on top of the environment that wind turbine sizes onshore at least are not increasing as rapidly as they were a couple of decades ago.

So I think the issue is less pressing now. Yeah, I don’t know. I’d be interesting, interested to hear what Bill thinks about those kind of issues because you’re tracking all the data for all those sorts of things. I’m just talking about the vibes.

Philip Totaro: So let’s start at the beginning as well. The bend radius in the train route is going to determine, ultimately, the length of blade that you can transport.

So the fact that they did this, again, it is route specific, as Rosemary said, but it is still, an impressive thing because you have to be able to get the fixtures and all that stuff developed to be able to do this. So now that they’ve established that this is a route that they can use, if they are using this route down to Brownsville for, some type of export, which I actually doubt because most of the V 163 4.

5s are actually going to be used in the U. S. At least at this point. They are trying to offer for sale in other markets, but so again, it’s good that they have this route. As per the two blade discussion, it’s just one of those things where if you don’t have to do a two piece blade, then nobody really wants it.

The whole reason why a lot of effort went into developing something that was a two piece is because of all these transportation constraints where everybody wanted to put a turbine that was probably abnormally large in a place where, like Germany, for example, where you’re probably going to have to go under, overpasses that are You know, only 4.

3 meters or whatever, tall let’s say. And having that as a design constraint for a blade means that you’re gonna have to do things like segmenting it or what have you to be able to fit it. Now, this is where we get into the conversation of, do we need bigger turbines or higher quality, better performing turbines?

And at the end of the day, yeah, a bigger turbine, there are some economies of scale you get out of. A larger turbine size especially offshore, but even onshore, there’s fewer, foundation pads. And, for a fixed amount of megawatts you want to produce, there’s fewer, foundation pads and towers and cables that you got to run and everything else.

So there’s that aspect, but it really boils down to, are you really, space constrained in a way that a two piece blade is actually the right technological solution. To be blunt, even in a place like Australia, they aren’t necessarily space constrained, but there are people that want to, build like 10 megawatt, 12 megawatt onshore wind turbines for some of their project sites, these mega project sites that they have.

And, at the end of the day, there’s no way they’re going to logistically be able to transport blades on the roads to get them there. What do you do? Are you going to build a batch factory? Yeah. It’s, you either build a local factory or they’ve talked about airships bringing in blades, and now we’ve got this other airplane guy that wants to fly blades in, or whatever, yeah, radia.

Rosemary Barnes: Yeah, don’t criticize that’s Allen’s favorite project.

Philip Totaro: It could be gainful employment for me, guys, hang on. Yeah if they ever bother to build the thing, we’ll see. But, at the end of the day, this is what it boils down to, is there’s, The bigger turbine size you go, the you necessarily see like a reduction in the amount of the addressable market that you can fulfill with.

Like again, if you’re gonna make like 10 or 12 megawatt onshore wind turbines, that might be great for the Chinese who have a factory out in the middle of the desert. They’ve got no bridges or overpasses or tunnels or underpasses or whatever to have to deal with. And they can just take a 12 megawatt wind turbine and stick it in the middle of the Gobi desert and, grid connected back to wherever they want to.

HVDC that, that line to it’s not this sort of thing that, you’re not going to see like tons of five to 10 megawatt wind turbines, they already have some, but you’re not going to be able to put like a 10 megawatt wind turbine everywhere in like Germany that you currently have a one and a half or a two megawatt.

It’s a finite market, is the point. Again, the fact that, so going back to the original premise here, the fact that Union Pacific is able to do this with Vestas, it’s good, it’s enabling, potentially a business case for Vestas to be able to transport blades from, a Colorado factory to Texas, presumably also New Mexico.

Where they’re going to go to Sunzea and, we’ll see what comes of, additional innovation in this area. But again, we’re already bumping up against some of the limits of what we can do technologically. And unless we can develop new, this is where the innovation is really happening in the industry is unlocking other business models that wouldn’t otherwise be be possible.

Lightning is an act of God, but lightning damage is not. Actually, it’s very predictable and very preventable. StrikeTape is a lightning protection system upgrade for wind turbines made by WeatherGuard. It dramatically improves the effectiveness of the factory LPS, so you can stop worrying about lightning damage.

Visit weatherguardwind. com to learn more, read a case study, and schedule a call today.

Allen Hall: In Norway they are pushing ahead with offshore wind and pretty heavily actually. Norway just signed a contract for its first commercial offshore wind farm with Venter Energy and Venter Energy will develop a 1. 5 gigawatt site at the Southern North Sea 2.

Norway’s energy minister emphasized the project’s importance in Norway’s commitment to renewable energy and five groups qualified to participate in this auction and the companies are impressive. BP, Stackraft, Equinor, RWE, Shell. And so there’s some big players here. Now, this is part of Norway’s goal to get to 30 gigawatts by 2040, right?

So remember, America was trying to get to 30 gigawatts by 2030. Norway’s trying to get to 30 gigawatts by 2040, right? There’ll be a quiz after this. Denmark has planned to tender an offer for 6 gigawatts across 6 wind farms. And they can actually reach, if they want to, 10 gigawatts per year. Production from those sites.

And there’s a couple of variations between the sites. But essentially, Denmark is going to use it for its internal consumption and then export it to neighboring countries and are also talking about rosemary, green hydrogen of all things. And This is a huge push by Denmark to become a major player in offshore wind.

The Denmark is going to own about a 20 percent minority stake in each of the wind farms, which I think has historically been the case in Denmark, at least what I remember. So with the six gigawatts, they’re going to roughly double the amount of gigawatts in the water they have right now, or if they get to 10, they’re going to triple it.

So this is a huge move by Denmark, a relatively small Country, Joel, Denmark’s about the size of what?

Joel Saxum: Wisconsin? Oh, it’s tiny. You could drive across the country in three and a half hours.

Allen Hall: Oh, there you go.

Rosemary Barnes: Yeah, but it’ll cost you like 300 bucks. The tiles on the bridges that connect the main islands in Denmark and also across to Sweden something else.

Joel Saxum: I did that one to, to Malmo for a day, just to say I was in Sweden the first time I was in Denmark and it was like, whoa, wait a second. I just wanted to go and say hi.

Allen Hall: So Rosemary, there were six projects that were named as to start a feasibility study for Australia’s first offshore wind farms. So those six have to go through this little process.

There are six additional projects that are, that need to go through a engagement with traditional owners and traditional owners is a term for what?

Rosemary Barnes: For Indigenous Australians, but I’m not sure that is, everybody will have to obviously work with yeah, indigenous people amongst, everybody else that lives in the community.

So I’m not sure that’s what the difference is. I thought that the six additional projects were because they said just, open, we’ve got, all of this area of water, who wants to build wind turbines here? And people put in projects and they, rank them and they pick their top six and then their next six.

And then the other six had some overlaps with ones that were in the first six and so they’re like, okay you can’t obviously both make wind farms in the same space, so can you relocate your borders a little bit and resubmit with the yeah with a plan that will fit with what we’ve already approved and that said, approval is a wrong word for me to have used just then, they’re not approved, it’s just that they’re like, yes, okay, now move on to the next part of your planning yeah, There’s still a long way to go.

It’s a lengthy process, which is good. You can’t just go sticking wind turbines in the water willy nilly and not worrying about the, environmental or social consequences. But I think it’s good to see things moving along. And once the first projects get done, it’ll be a lot easier to, then increase because there’ll be a framework in place.

People will know what issues were encountered, what problems were addressed. Communities had, if any, it’s really hard to tell at the moment for me personally, I’m struggling to find what the average person on the street thinks about wind turbines because the the opposition has made it their thing to, say that everybody is anti offshore wind and it’s hard to tell if that’s what people are saying or what the government, the opposition wishes people were saying.

Yeah, I think all that will play out over the next, One or two years. And I’m really looking forward to getting started. I’m happy to see this progress.

Allen Hall: They’re looking for 25 gigawatts out of these 12 sites, right? 25 gigawatts is basically what they’re going to try to accomplish off the coast of the United States, east coast of the United States, at 30, right?

And Norway, it’s going for 30. Now, it looks like in Victoria alone, it’s at 2 gigawatts by 2032, 4 by 2035, and 9 by 2040. That’s a pretty aggressive schedule. Having more recently seen some of the news from Vestas and Vestas is saying, Hey, America, you got to get some of these projects moving and you just can’t keep talking about them.

You have to put them in an action. Is there more of a chance that Australia gets turbines in the water, but just because you’re so used to heavy industrial projects that this is relatively simple for the Australian economy to absorb?

Rosemary Barnes: I do think that there’s some uniquely. Weird aspects about the U. S. that are causing roadblocks that I wouldn’t expect to see most other places. Some of them, yeah, like actually specific to the US, but also some of them Australia might have done if we hadn’t have seen what had happened in the US. I think there’s been a few cases where it’s like, Oh, it turns out that our port doesn’t really suit this kind of development and kind of, like developed one part of the project too soon, given that we need to do these big port upgrades.

And. So I think that’s been front of mind for people in Australia to identify those kinds of issues. So in one sense, I think we’re learning from those mistakes but yeah, I don’t know. It’s hard to say. I admit this is, again, I’m just going back to the vibes of it, really, because, I’ve lived in the U. S. for a brief amount of time, and obviously in Australia, I lived in, I do feel like in Australia where our government is more able to just do stuff. Whereas in the U. S. it feels like you need permission from individual land holders a lot and that it’s more yeah, it’s more likely that someone, an individual or an individual company will really hold things up in the U. S. than in Australia. I feel like once the government has decided that something should happen, If there isn’t general discontent amongst the people then it’s likely it’ll go ahead. If voters don’t like it, then let, and make that known, then of course that’s gonna stop things but overall you see much less often that, yeah, like a single company or landholder would be able to say, no, you can’t do this.

But yeah, again, like I don’t really know the law in the U. S. That’s just the vibe I get from watching what happens over there.

Joel Saxum: It’s a pain in the ass,

Vestas notice for sure. And I’m really interested because the developers on some of these projects are brilliant. big names, right? Ocean Winds CIP obviously is involved.

Allen Hall: Orsted’s involved, right? So they’ve got a huge the place, Orsted comes to mind because, they pulled out of some projects in the United States and where do they go? They’re going to Australia. And that, says a lot about the infrastructure of Australia, that they feel like they can get projects done there easier, more likely.

And that’s I wouldn’t have assumed that from the go.

Rosemary Barnes: A lot of the problems that you have in the U S I, we don’t, I don’t know of a solution to them in Australia yet either. The availability of ships to install these turbines. They’re, I haven’t even chosen specific turbines yet.

As far as I’m aware, I’m sure they haven’t identified specific ships that are going to install. I assume they’re thinking about it and, that people are watching how much of a problem this has been in Australia. We don’t have the Jones Act or an equivalent in Australia, so we won’t run into those specific specific problems.

But, It’s easy at this point to feel nice and smug yeah, Australia’s moving fast and scooping up all of the the supply that you should have had in the U. S. However, I, yeah, I don’t know, anytime you’re feeling smug, that’s probably an opportunity to reflect and say you’re probably setting yourself up for a disappointment in a couple of years.

We’ll see.

Allen Hall: I don’t know Australians to be bashful or like that. Of course you’re going to win. Australia always wins. Isn’t that how it goes?

Rosemary Barnes: Yeah, I think an average Australian is a pessimist or a cynic like me and it’s not in the cultural. It’s not, yeah, it’s not in our culture to talk ourselves up too much not that we never do it, but.

Allen Hall: In this case, you may need to.

Rosemary Barnes: I am actually optimistic. You can hear it coming through that I’m optimistic about Australian offshore. I know I sound the exact opposite, but yeah, I am. I think we are in an exciting point where we’re about to see yeah, a lot happening and. Watching it with great interest and yeah, looking forward to it.

Allen Hall: Let me ask you about another Austra, another Australian effort, which is Elon Musk and the Tesla Megapacks. Now while Australia wants to jail Elon for Posting videos on X, on the other hand, they’re buying a lot of product from Elon on these Tesla MegaPaks. So there’s going to be a new record breaking pack of 1.

3 gigawatt hour of a battery system. My gosh, that is huge. And it the second stage of Neon’s Kali battery. Project in Western Australia will have 348 of the Tesla Megapack 2XL units. And with that alone, the capacity is 341 megawatts or 1600 megawatt hours. So that’s 1. 3 gigawatt hours.

Yikes. And it will be the largest battery system in Australia and one of the biggest in the world. I don’t know whether is one that is larger. That’s a massive battery. Now, when you have that kind of battery capability online they’re talking about it being able to charge and discharge about 20 percent of their network’s average demand in Western Australia.

That’s a huge amount.

Rosemary Barnes: This is in Western Australia, right? It’s a small grid. It’s not connected to the rest of Australia. They’re, thousands of kilometers away. So yeah they’ve got good reason for not connecting just the distance, but their average demand, I looked it up.

The average demand last week was two gigawatts. You’ve got 560 megawatts. Battery that’s about to that’s what this announced project was, and it’s just a few kilometers down the road from an existing one, which is existing project, which is 500 megawatts. 2000 megawatt hours. So yeah, 560 plus 500.

So obviously, excuse me, that’s over one gigawatt. So that between them is like half of average demand. So Aside from the batteries just being big, the batteries I don’t know of anywhere in the world that is installing all at once such a big chunk of of, proportional chunk of battery capacity compared to their normal grid.

Yeah, so it will be incredibly interesting to see how this affects their market. Yeah, I was looking at a few charts. I shared them in our podcast co host chat the other day, but if you have a look at when yeah, like their profile. Generate their generation profiles over the day, then obviously you’ve got a big lump during the middle of the day from solar and especially from rooftop solar.

And when you separate out the utility scale solar, you’ll see that is not a nice, upside down U curve. It’s more like a M shape because the middle of the day, electricity prices are negative and they’re curtailing utility scale solar at the moment. You can’t curtail rooftop solar. So that’s why it gets its nice, classic curve.

Obviously it’s going to be, the bulk of it is going to be that electricity from solar that’s going to be charging but what we see negative prices in the middle of the day when you’ve got these huge batteries there to soak it all up, hard to say. And then in the evening at the moment it’s yeah, they’ve got a mix of, yeah, wind and a lot of gas in Western Australia.

Yeah. And if you look at the amount of battery capacity, it’s, more, way more than enough to get rid of all of the gas in the evening peak when prices are high. So it’s just going to be really interesting to see what happens to prices when, I feel like we’re fast forwarding a decade into the future with these two, two batteries we’ll see what happens.

Joel Saxum: I think that Elon’s doing it on purpose here as a use case, right? If there was a place that you could say. If battery can take over for renewables and you can have a mixed hybrid battery renewables grid, this is the place you could do it right now. There’s not very many places in the world.

Although, if you try to do this in Texas, you’d have to put 40 gigawatts of batteries in because of peak demands, like 85 gigawatts. So that’s not gonna happen here, but this is a case study where realistically, Hey, we can do this. We can supplant basically 50 percent of the production with batteries.

So it’s a it’s a proof of concept.

Rosemary Barnes: It’s really interesting because it’s really, it’s a gas killer, right? It’s the gas that’s making all its profits, especially the gas peak is making all their profits in that usually two hour period in the evening. And then you put in more battery capacity than what gas is providing at that time.

I feel like the immediate loser is going to be gas and to a certain extent coal. So that’s strange to do in Western Australia where they’re really gas based economy. They have a lot of gas exports and they have a a reservation of the locally produced gas. They yeah, they keep a certain amount for domestic consumption.

So their gas is really cheap. Yeah, so It’s going to be interesting. Very interesting.

Allen Hall: So Elon fired all the staff at the supercharger group. Did you see that today? And so all the Tesla car supercharger efforts are stalled until they, I think he let off 500 people, basically everybody at the top of that organization.

And my first thought was maybe they’re directing a lot of energy into these super batteries. For Australia and other places that they’re just going to, instead of charging cars, you’re going to be charging whole civilizations. Does that make sense?

Joel Saxum: I don’t know how much these big batteries cost that you’re doing a utility scale, but I know the Tesla power walls, when you put in your house, if you put one or two of those, it’s 10, 000 bucks.

Allen Hall: Oh yeah. Or more. Yeah it’s really expensive.

Rosemary Barnes: I think they get a better deal on the grid scale ones. They just put in a kilometer of power walls.

Allen Hall: Hey, Uptime listeners. We know how difficult it is to keep track of the wind industry. That’s why we read PES Wind Magazine. PES Wind doesn’t summarize the news.

It digs into the tough issues. And PES Wind is written by the experts. So you can get the in depth info. Check out the wind industry’s leading trade publication, PES wind at PESwind. com.

An interesting report out of the U S D O E on wind generation in 2023, because it fell for the first time since 19, sometime in the 1990s. So that’s. 20 plus years ago, 30 years ago, the average capacity factor of the U. S. wind turbine fleet fell to an 8 year low of 33. 5 percent in 2023. And that decline was attributed to slower wind speeds, especially in the 1st, half of the year and the maturing wind.

Sources like the wind turbines are getting up in age and those parts when generation decreased most in the upper Midwest and the with the east and west north central states seeing declines of about six and eight percent respectively. So this can’t go on for much longer, Phil, right? This is attributed to Arc, Arcvera has seen some decrease in wins.

And if you’ll go to Arcvera’s website, you’ll see these monthly reports are what the wins are. We saw some that last year clearly, but the fleet maturing, how much impact does that have on these reduced average capacity factors? Yeah.

Philip Totaro: This is a good question. I get the sense that this has more to do with wind variance than it necessarily has to do with asset age, to be honest.

And the reason I’m also saying that is that we’re now at a point where we’ve got 52. 8 gigawatts in the U. S. Well, there’s 148 installed, but there’s 52. 8 gigawatts of wind in the U. S. that is at least 10 years old or older. And that does have an impact when you see, the time or age related degradation and mechanical wear of components, et cetera, et cetera, you do see a reduction in the capacity factor.

What’s happened though here is that because this is so widespread, Screams to me, it’s not a, it’s not a power generation issue, per se, it’s a wind resource and availability kind of issue. Keep that in mind. And, these things fluctuate year on year. Now, the other aspect of this to keep in mind is because there’s so much capacity, that is, ripe for a repower.

This is probably going to be an anomaly of just a one year thing. Even with the capacity, the new capacity we’re going to add in the United States this year, it’s probably going to be somewhere around, I want to say, eight gigawatts or so based on what currently tracking again, this fluctuates quite a bit, unfortunately, because even though there are a number of projects and consenting queues that have been approved or what have you, there’s not You know, there are any number of reasons why they may not get built in a timely fashion, so we’ll keep abreast of that.

However fact that the, there was a drop again, I’m it’s not necessarily something everyone needs to freak out about. It is, noteworthy but again if you’re having, a huge drop in performance across seven or eight states that’s not a, that’s not a a mechanical degradation or asset wear out, component wear out type of thing.

That’s a a wind resource issue.

Joel Saxum: Phil, could any of this be tied to repowering projects? Because my thought, my mind goes to this. I know there was some really big ones last year. I know there was a couple that were, a couple hundred megawatts. So that all of a sudden you lose a couple hundred megawatts for, Six, eight, nine months on the grid.

It could any of that be a part of this?

Philip Totaro: Yes, although I, until we get to see and unfortunately the EIA hasn’t officially published this data publicly yet. So we haven’t seen it. Once we start digging into it, I’ll be able to, give you more of a debrief about, what happened where, and which projects might’ve been most materially impacted.

But keep in mind, too, that we obviously do a lot of repowers in the summer when the wind isn’t as high anyway, and so it’s, you shouldn’t have seen that much of, again, they’re talking about some some averages are, they’re, it’s down by 8%. You if you see that much of a fluctuation from a historical average, it’s annual energy output that’s due mostly to either wind variance or this could also be curtailment because there were, there’s increasing chatter in the industry about curtailments and the impact that’s had.

So just keep that in mind. The problem is we don’t. They don’t publicly report, all the curtailment data that they could, FERC doesn’t put that out I guess because of commercial sensitivities or, other reasons, but that’s something that could also be, impacting this.

Joel Saxum: I know that I read something the other day about wind and not necessarily in West Texas, like the Abilene Sweetwater area, but up towards Lubbock and Amarillo up further north there, they have to curtail quite a few wind farms regularly, just simply because the transmission capabilities are not there to get the power out.

It’s not necessarily classical curtailment issues. It’s just if we, hey, if we built some lines to Dallas, we’d be able to keep these things running.

Philip Totaro: Yeah. And and with this recently announced plan by the government to upgrade, what was it? 100, 000 miles of transmission lines? Hopefully that helps.

That also alleviates some of this capacity backlog that we’ve got in the interconnection queue. But the, again, the reality is, okay, so yeah, we, wind performance dropped versus 2022. But I’m not, I’m not worried. Like we’re all still going to be building and maintaining wind farms for a long time.

Allen Hall: Can we talk about the upgraded transmission line cable that everybody’s has been bouncing around? You’ve seen it just little snippets here and there because it does seem like it’s a interesting technology that is not. being widely discussed quite yet, where the existing transmission lines that we have, you see everywhere in the United States are essentially aluminum wire over a steel core.

And that’s a really old design because it works. But the advanced design is to take the steel out because it’s heavy and replace it with carbon fiber. So you have a carbon fiber, lighter weight, stronger core, which means you can add more aluminum conductor on the outside of it, thereby pushing up to three times the amount of.

power through the lines. What that seems like a relatively easy solution to upgrade the grid. Why is that not happening faster than putting more transmission line in?

Philip Totaro: I would think cost. Because, inevitably, carbon’s more expensive than steel. What about damage?

Joel Saxum: Can it withstand lightning damages and stuff?

Allen Hall: Existing cables don’t withstand lightning damage. That’s why they have a shield wire over top of a lot of them. Yeah, so there’s a sacrificial piece there from lightning strike. But it just seems the obvious solution is you have the infrastructure for transmission lines. If that’s the holdup for putting more power onto the grid, put a bigger wire there.

And let’s move on if we can.

Joel Saxum: Yeah you want to get your, you want to get your race car down the track quicker, you Add a little bit to the motor, right?

Philip Totaro: But, look, cause there’s also, this is actually goes back to a thing we did with our technology tracker, like in 2017 or something, which was there were a number of companies looking at high temperature superconducting cables.

Which actually would, in addition, be more efficient. The problem with that is you gotta cryogenically cool everything and, that it just adds a layer of complexity and expense to a pre existing system that, again, this is the big thing the government’s talking about, spending, I think it’s, I’m just looking at the data here, 3.

46 billion. in the first round of this grid resilience and innovation partnership program where, they’re planning on upgrading. I don’t know again that they’re going to upgrade it with this, carbon fiber wrapped cable, but they should at least be upgrading transmission lines throughout the U.

S. And the reality of it is that We were in desperate need of it. And, the fact that the government’s stepping up, the problem is that I think if you took the cost per, foot or mile or however we measure, our unit of length here for the, basically, the cost per, unit distance of all the cable that we have to replace in the country to be able to actually accommodate, not only kind of demand growth, but also, provide us with a bit of margin safety factor and all that sort of thing.

You’re talking about, I remember somebody did a study and it was like 14 trillion or something like that to upgrade all the the utility lines in the United States. So we’re, a few billion from the government is good and it’s a place to start, but it’s like a fantastic number to be able to actually upgrade the entire infrastructure the way it probably needs to be.

Joel Saxum: There’s good news Phil, because I just saw a startup that is going to send energy through the ground. Solved. The world’s cheapest transmission line. You just, now you just take your iPhone charger and you stick it in the dirt and you’re good to go.

Allen Hall: That’s going to do it for this week’s Uptime Wind Energy podcast.

Thanks for listening. Please give us a five star rating on your podcast platform and subscribe in the show notes below to Uptime Tech News, our weekly newsletter. And check out Rosemary’s YouTube channel, Engineering with Rosie. And we’ll see you here next week on the Uptime Wind Energy Podcast.

https://weatherguardwind.com/tesla-megapacks-australia-vattenfall-bird/

Continue Reading

Renewable Energy

A Guide for Solar & Battery Storage for Commercial Properties

Published

on

If you own or manage a commercial property in Australia right now, energy costs are probably already giving you a headache.

Power prices jump around, demand charges can be high, and tenants are asking tougher questions about sustainability and operating costs.

That’s why solar paired with battery storage has moved far beyond a nice idea. For most of the Australian businesses, it’s now a practical, commercial decision.

Wandering what’s more?

Well, in businesses, solar and batteries aren’t just about cutting emissions; they also protect cash flow, improve property value, and give businesses greater control in an ever-changing energy system.

So, now let’s walk through how it all works, what incentives are available, and why more Australian businesses are making the move now in 2026!

Why Solar & Batteries Matter for Australian Commercial Properties?

Commercial energy use is big and often expensive. Every day, offices, retail stores, manufacturing facilities, and warehouses consume large amounts of electricity during daylight and after dark.

Traditionally, businesses pay peak rates for grid energy during working hours, and then again for nighttime power. That’s where solar plus storage flips the script:

Solar Panels: Cutting Your Daytime Costs

Solar PV systems convert sunlight into electricity. In Australia’s abundant sun-rich climate, rooftop solar is a no-brainer:

  • Australia has among the highest rooftop solar penetration in the world, and commercial rooftops have huge capacity for panels.
  • Solar reduces dependency on the grid during peak rates, ensuring immediate savings on energy bills.

Battery Storage: Power After the Sun Goes Down!

Solar alone is great, but what if your business still needs power at night? So here comes the power of battery storage.

Batteries store surplus solar power generated throughout the day and discharge it when you need it most, such as during evening peak times or during grid outages.

For many commercial setups, having battery storage means:

  • Lower peak demand charges.
  • Backup power resilience during blackouts.
  • More control over energy usage patterns.

Solar panels combined with solar storage can transform a commercial property from a passive energy consumer into an active energy optimiser.

Government Rebates & Incentives for Solar: 2026 Updates!

In Australia, government rebates and
incentives
in 2026 are strengthening the business case for commercial solar and battery systems.

The federal government has dramatically expanded support, making it a particularly compelling time for businesses to
act.

1. Renewable Energy Rebates Under Small-Scale Technology Certificates

Both solar panels and battery storage systems qualify for Small-scale
Technology Certificates
(STCs). These certificates are tradable, that translate into a direct upfront
discount on installation costs:

  • Batteries earn STCs based on their usable capacity, and these are typically applied as an instant point-of-sale
    discount via your installer.
  • Solar PV systems also attract STCs, which substantially reduce the net price.

2. Cheaper Home Batteries Program Extended to Businesses

Since 1 July 2025, the federal Cheaper Home Batteries Program has been
offering significant battery rebates and, importantly, businesses can access benefits too.

Key points:

  • Eligible batteries installed alongside solar PV systems receive STC-based rebates.
  • For 2026:
  • Batteries installed before 1 May 2026 have a higher STC factor (a higher rebate per kWh).

    From 1 May 2026, the rebate is tiered by battery size, with higher support for the first 14kWh and gradually less
    for
    larger capacities.

  • The program runs until 2030, but rebate amounts decrease each year. This means the earlier you install, the more
    you benefit.

The federal rebate is available to commercial
properties
as long as the system meets eligibility requirements.

3. State-Based Rebates & Incentives

State-level
incentives can stack
on top of federal support, giving commercial properties even more value:

  • NSW Peak Demand Reduction Scheme (PDRS) offers additional battery rebates and VPP connection bonus payments.
  • Victoria’s Business Renewables Fund and other local programs support larger solar and storage projects.
  • Queensland offers interest-free loans and targeted incentives.
  • South Australia’s Home Battery Scheme provides rebates for battery installations tied to smart energy networks.

However, these vary greatly by region, so businesses should talk with accredited installers and local energy agencies
to understand stacking opportunities.

4. Tax & Depreciation Benefits

Beyond rebates, commercial solar and storage investments can be tax-effective:

  • Immediate or accelerated depreciation on assets (subject to ATO rules) can produce valuable upfront tax
    deductions.
  • Solar + battery systems are treated as capital assets, which can accelerate the return on investment.

How to Choose the Right Solar & Battery System for Your Commercial Property?

Choosing the
right system
isn’t one-size-fits-all. Here’s a step-by-step guide for sizing and designing what you need.

Step 1: Energy Audit

Start with a detailed energy audit to understand daily and seasonal load patterns. This informs:

  • How much solar capacity do you need
  • What battery size makes sense for backup power

For instance, if you have a warehouse with high daytime loads, you might prioritise solar capacity. For an office
that uses power after hours, a larger battery makes more sense.

Step 2: Solar Panel Selection

Commercial systems range from tens to hundreds of kilowatts (kW). System options:

  • 20–100 kW rooftop systems for small-medium businesses
  • 100 kW and beyond for large facilities or multi-site portfolios

Larger arrays often qualify for LGCs (Large-scale Generation Certificates) if they exceed the STC threshold, which is
another way to reduce costs.

Step 3: Battery Sizing

Battery capacity is measured in kilowatt-hours (kWh). So, ask yourself:

  • Do you want to reduce peak demand charges?
  • Do you want emergency backup?
  • How many hours of stored power do you need?

A battery that is about 20–50% of peak demand can deliver strong savings, but your energy audit will help refine this
estimate.

Smart Management & VPP Integration

Did you know that nowadays most modern batteries are VPP-capable? This means they can join the Virtual Power Plant
network

This connection allows aggregated batteries to transmit stored energy into the grid at peak times for added value,
often with payments from network operators or utilities.

Also look for:

  • Energy management software to optimise usage.
  • Time-of-use tariff compatibility to shift power consumption into cheaper periods.

Commercial Solar in 2026: What the Financial Returns Look Like

Undoubtedly, commercial solar with battery storage isn’t just a green, sustainable solution; it’s financially savvy.

How? Let’s find out!

Reduced Energy Bills

Solar power offsets expensive grid power during daylight. Add batteries, and you reduce:

  • Peak demand charges
  • Night-time grid consumption

Savings vary by site, but on average, many businesses report reductions of 20–50% or more in annual energy spend.

Rebate Impact

Solar STCs can knock thousands off upfront costs. Battery rebates, especially in early 2026, are significant.

An 10kWh commercial battery could attract several thousand dollars in rebate support alone.

Payback Period

For many commercial setups, payback periods of 3 to 7 years are achievable, and tax benefits can further improve them.

In Australia, major tenants also value energy-independent buildings, supporting higher rental premiums.

Solar Panel Policies & Market Trends| What to Watch!

Honestly, understanding government policies and trends in the Australian energy market isn’t everyone’s cup of tea. It takes proper time and research to find your exact match.

So, here are key trends and cautions you should take into account while planning to install solar and battery storage in your property:

Rebate Step-Downs

Rebate values decrease every year through to 2030. Therefore, later installs receive less government support than earlier ones. So, timing matters; act fast.

Feed-In Tariffs Are Evolving

In Australia, state feed-in tariffs for exported solar vary widely and are under review.

In some states, such as Victoria, midday solar export credits have been proposed to drop sharply, making batteries for storing and using your own power even more valuable.

Installer Accreditation

To claim rebates, systems must be installed by accredited professionals and use certified equipment. This ensures compliance and warranty security.

Future Growth Forecast for Commercial Solar in 2030: What’s Next!

Australia’s energy landscape is changing fast. More renewables are coming onto the grid, batteries are becoming essential for keeping the system stable, and policymakers and market operators are rolling out new ways for distributed energy resources (DERs) to create value.

Therefore, solar paired with batteries is no longer just about generating power; it’s increasingly seen as a flexible asset that can support the grid when it’s needed most.

At the same time, commercial microgrids are gaining traction, with groups of buildings sharing solar and storage to boost reliability, cut energy costs, and better manage peak demand.

Taken together, these shifts are making commercial solar more valuable than ever, cementing its role as a key part of Australia’s move toward a smarter, more decentralised, and low-carbon energy system by 2030.

Final Thought | Why 2026 Is the Year to Act?

If you’re a commercial property owner, don’t worry much! In Australia in 2026, solar and battery storage isn’t just a sustainability project; it’s a strategic investment.

Also, with current government rebates, state incentives, and tax benefits, you can dramatically lower upfront costs while future-proofing your energy usage.

Plus, as grid export tariffs evolve and demand charges climb, the economics of self-generated and self-stored power only get stronger.

This is the moment when smart businesses make the leap not just to cut costs, but to take control of their energy future.

Wanna join this energy revolution? Contact Cyanergy, your most trusted partner, and win a free solar quote today!

Your Solution Is Just a Click Away

The post A Guide for Solar & Battery Storage for Commercial Properties appeared first on Cyanergy.

A Guide for Solar & Battery Storage for Commercial Properties

Continue Reading

Renewable Energy

Morten Handberg Breaks Down Leading Edge Erosion

Published

on

Weather Guard Lightning Tech

Morten Handberg Breaks Down Leading Edge Erosion

Morten Handberg, Uptime’s blade whisperer, returns to the show to tackle leading edge erosion. He covers the fatigue physics behind rain erosion, why OEMs offer no warranty coverage for it, how operators should time repairs before costs multiply, and what LEP solutions are working in the field.

Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTubeLinkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!

Welcome to Uptime Spotlight, shining Light on Wind. Energy’s brightest innovators. This is the Progress Powering Tomorrow.

Allen Hall: Morten, welcome back to the program.

Morten Handberg: Thanks, Allen. It’s fantastic to be back on on, on the podcast. Really excited to, uh, record an episode on Erosion Today.

Allen Hall: Wow. Leading as erosion is such a huge worldwide issue and. Operators are having big problems with it right now. It does seem like there’s not a lot of information readily available to operators to understand the issue quite yet.

Morten Handberg: Well, it, I mean, it’s something that we’ve been looking at for the, at least the past 10 years. We started looking at it when I was in in DONG or as it back in 2014. But we also saw it very early on because we were in offshore environment, much harsher. Uh, rain erosion conditions, and you were also starting to change the way that the, the, uh, the coatings [00:01:00]that were applied.

So there was sort of a, there was several things at play that meant that we saw very early on, early on offshore.

Allen Hall: Well, let’s get to the basics of rain erosion and leading edge erosion. What is the physics behind it? What, what happens to the leading edges of these blades as rain? Impacts them.

Morten Handberg: Well, you should see it as um, millions of, of small fat, uh, small fatigue loads on the coating because each raindrop, it creates a small impact load on the blade.

It creates a rail wave that sort of creates a. Uh, share, share loads out on, uh, into the coating that is then absorbed by the coating, by the filler and and so on. And the more absorbent that your substrate is, the longer survivability you, you’re leading into coating will have, uh, if you have manufacturing defects in the coating, that will accelerate the erosion.

But it is a fatigue effect that is then accelerated or decelerate depending on, uh, local blade conditions.

Allen Hall: Yeah, what I’ve seen in the [00:02:00] field is the blades look great. Nothing. Nothing. You don’t see anything happening and then all of a sudden it’s like instantaneous, like a fatigue failure.

Morten Handberg: I mean, a lot of things is going on.

Uh, actually you start out by, uh, by having it’s, they call, it’s called mass loss and it’s actually where the erosion is starting to change the material characteristics of the coating. And that is just the first step. So you don’t see that. You can measure it in a, um, in the laboratory setting, you can actually see that there is a changing in, in the coating condition.

You just can’t see it yet. Then you start to get pitting, and that is these very, very, very small, almost microscopic chippings of the coating. They will then accelerate and then you start to actually see the first sign, which is like a slight, a braided surface. It’s like someone took a, a fine grain sandpaper across the surface of the plate, but you only see it on the leading edge.

If it’s erosion, it’s only on the center of the leading edge. That’s very important. If you see it on the sides and further down, then it’s, it’s [00:03:00] something else. Uh, it’s not pure erosion, but then you see this fine grain. Then as that progresses, you see more and more and more chipping, more and more degradation across the, the leading edge of the blade.

Worse in the tip of it, less so into the inner third of the blade, but it is a gradual process that you see over the leading edge. Finally, you’ll then start to see the, uh, the coating coming off and you’ll start to see exposed laminate. Um, and from there it can, it can accelerate or exposed filler or laminate.

From there, it can accelerate because. Neither of those are actually designed to handle any kind of erosion.

Allen Hall: What are the critical variables in relation to leading edge erosion? Which variables seem to matter most? Is it raindrop size? Is it tip speed? What factors should we be looking for?

Morten Handberg: Tip speeds and rain intensity.

Uh, obviously droplet size have an impact, but. But what is an operator you can actually see and monitor for is, well, you know, your tip speed of the blade that matters. Uh, but it is really the rain intensity. So if you have [00:04:00] sort of a, an average drizzle over the year, that’s a much better condition than if you have like, you know, showers in, in, in, in a, in a few hour sessions at certain points of time.

Because then, then it becomes an aggressive erosion. It’s not, it’s, you don’t, you get much higher up on the. On the, on the fatigue curve, uh, then if it’s just an average baseline load over long periods of time,

Allen Hall: yeah, that fatigue curve really does matter. And today we’re looking at what generally is called VN curves, velocity versus number of impacts, and.

The rain erosion facilities I’ve seen, I’ve been able to, to give some parameters to, uh, provide a baseline or a comparison between different kinds of coatings. Is is that the, the standard as everybody sees it today, the sort of the VN curve

Morten Handberg: that is what’s been developed by this scientific, uh, community, these VN curve, that that gives you some level of measure.

I would still say, you know, from what we can do in a rain erosion tester to what is then actually going on [00:05:00] the field is still very two very, very, very different things you can say. If you can survive a thousand hours in a rain erosion tester, then it’s the similar in the field that doesn’t really work like that.

But there are comparisons so you can do, you know, uh, a relationship study, uh, between them. And you can use the VN curves to determine the ERO erosion aggressiveness. Field. We did that in the bait defect forecasting that we did in wind pile up with DCU back in 2019, uh, where we actually looked at rain erosion across Europe.

Uh, and then the, uh, the actual erosion propagation that we saw within these different sites, both for offshore and for onshore, where we actually mapped out, um, across Europe, you know, which areas will be the most erosion prone. And then utilize that to, to then mo then, then to determine what would be the red, the best maintenance strategy and also, uh, erosion, uh, LEP, uh, solution for that wind farm.

Allen Hall: Oh, okay. Uh, is it raindrop size then, or just [00:06:00] quantity of raindrops? Obviously drizzle has smaller impact. There’s less mass there, but larger raindrops, more frequent rain.

Morten Handberg: If you have showers, it tends to be larger drops. Right. So, so they kind of follow each other. And if it’s more of a drizzle. It will be smaller raindrops.

They typically follow each other. You know, if you’ve been outside in a rainstorm before we just showered, you would have sense that these are, these are much higher, you know, raindrop sizes. So, so there is typically an a relation between raindrop size and then showers versus a drizzle. It’s typically more fine, fine grain rain drops.

Allen Hall: And what impact does dirt and debris mixed in with the rain, uh, affect leading edge erosion? I know a lot of, there’s a lot of concern. And farm fields and places where there’s a lot of plowing and turnover of the dirt that it, it, it does seem like there’s more leading edge erosion and I, I think there’s a little bit of an unknown about it, uh, just because they see leading edge [00:07:00]erosion close to these areas where there’s a lot of tilling going on.

Is it just dirt impact worth a blade or is it a combination of dirt plus rain and, and those two come combining together to make a worse case. Uh, damage scenario.

Morten Handberg: Technically it would be slightly worse than if it were, if there is some soil or, or sand, or sand contamination in the raindrops. But I mean, logically rain typically, you know, comes down from the sky.

It doesn’t, you know, it doesn’t mix in with the dirt then, you know, it would be more if you have dirt on the blades. It’s typically during a dry season where it would get mixed up and then blown onto the blades. Honestly, I don’t think that that is really what’s having an impact, because having contamination in the blade is not something that is, that would drive erosion.

I think that that is, I think that is, that is a misunderstanding. We do see sand, sand erosion in some part of the world where you have massive, uh, sand, uh, how do you say, sandstorms [00:08:00] coming through and, and that actually creates an, an abrasive wear on the plate. It looks different from rain erosion because it’s two different mechanisms.

Uh, where the sand is actually like a sandpaper just blowing across the surface, so you can see that. Whereas rain is more of this fatigue effect. So I think in the, theoretically if you had soil mixed in with rain, yes that could have an impact because you would have an a, a hardened particle. But I do, I don’t think it’s what’s driving erosion, to be honest.

Allen Hall: Okay, so then there’s really two different kinds of failure modes. A particle erosion, which is more of an abrasive erosion, which I would assume be a maybe a little wider, spread along the leading edge of the blade versus a fatigue impact from a raindrop collision. They just look different, right?

Morten Handberg: Yeah, so, so sand erosion you could have spreading across a larger surface of the blade because it, because it doesn’t bounce off in the same way that a raindrop would, you know, because that’s more of an impact angle and the load that it’s applying.

So if it comes in at a, at a st [00:09:00] at a, um, at the, at the, at a, at a steep angle, then it would just bounce off because the amount of load that it’s impacting on would be very limited. So that’s also why we don’t really see it on the, um, uh, outside of the leading edge. Whereas sand erosion would have a, would, would have a different effect because even at a steep angle, it would still, you know, create some kind of wear because of the hardened particle and the effect of that.

Allen Hall: Okay. So let’s talk about incubation period, because I’ve seen a lot of literature. Talking about incubation period and, and what that means. What does incubation period mean on a leading edge coating?

Morten Handberg: So that is, that, that is from when you start having the first impacts until you get the, the, the change in structure.

So when you get to the mass loss or first pitting, that would be your incubation period, because that is from when it starts until you can see the actual effects. Would say that, that that is what would be defined as the incubation period of leading into erosion.

Allen Hall: Okay. So you wanna then maximize the incubation period where the coating still looks mostly pristine [00:10:00] once incubation period is over and you get into the coating.

Are there different rates at which the coatings will deteriorate, or are they all pretty much deteriorating at roughly the same rate?

Morten Handberg: I mean, for the really high durability. We don’t really have good enough data to say anything about whether the, um, the, the period after the incubation period, whether that would actually, how that would work in the field.

We don’t really know that yet. I would say, because the, um, some of the, the shell solutions, some of the high end polyurethane coatings, if they fail, typically it’s because of workmanship. Or adhesion issues. It’s has so far not really been tied in directly in, into leading edge erosion. Uh, the ones that I’ve seen, so typically, and, and, you know, all of these high-end coatings, they’re just, they, they have shown, you know, some of them you couldn’t even wear down in a rain erosion tester.

Um, so, so we don’t really know. Um, how, [00:11:00] how the, how the shells, they would, they, they, they, they, how they would react over the five, 10 year period because we haven’t seen that much yet. And what we have seen have been more of a mechanical failure in, in the bonding

Allen Hall: that, I guess that makes sense. Then operators are still buying wind turbine blades without any leading edge coating at all.

It is basically a painted piece of fiberglass structure. Is that still advisable today or are there places where you could just get away with that? Or is that just not reality because of the tip speeds?

Morten Handberg: For the larger, I would say anything beyond two megawatt turbines, you should have leading edge protection because you’re at tip speeds where, you know, any kind of rain would create erosion within, um, within the lifetime of the late.

That is just a fact. Um, so. I don’t, I don’t see any real areas of the world where that would not apply. And if it, if you are in a place where it’s really dry, then it would typically also mean that then you would have sand erosion. Is that, that, [00:12:00] that would, I would expect that it would be one of the two.

You wouldn’t be in an area where it couldn’t get any kind of erosion to the blades. Um, so either you should have either a very tough gel code, um, coating, or you should have have an LEP per urethane based coating. On the blades,

Allen Hall: well do the manufacturers provide data on the leading edge offerings, on the coatings, or even the harder plastic shells or shields.

Does, is there any information? If I’m an operator and I’m buying a a three megawatt turbine that comes along with the blade that says, this is the li, this is the estimated lifetime, is that a thing right now? Or is it just We’re putting on a coating and we are hoping for the best?

Morten Handberg: The OEMs, as far as I, I haven’t seen any.

Any contract or agreement where today, where erosion is not considered a wear and tear issue, there is simply no, no coverage for it. So if you buy a turbine and there’s any kind of leading [00:13:00] edge erosion outside of the end of warranty period, it’s your your problem. There is no guarantee on that.

Allen Hall: So the operator is at risk,

Morten Handberg: well, they’re at risk and if they don’t take matters into their own hands and make decisions on their own.

But they would still be locked in because within the warranty period, they will still be tied to the OEM and the decisions that they make. And if they have a service agreement with the OEM, then they would also be tied in with what the OEM provides.

Allen Hall: So that does place a lot of the burden on the owner operator to understand the effects of rate erosion, particularly at the at a new site if they don’t have any history on it at all.

To then try to identify a, a coating or some sort of protecting device to prevent leading edge erosion. ’cause at the end of the day, it does sound like the operator owner is gonna be responsible for fixing it and keeping the blades, uh, in some aerodynamic shape. That that’s, that’s a big hurdle for a lot of operators.

Morten Handberg: The problem is that if you have a service [00:14:00]contract, but you are depending on the OEM, providing that service. Then you have to be really certain that any leading edge erosion or anywhere on the leading edge is then covered by that contract. Otherwise, you’re in, you’re in a really bad, you’re in a really risky situation because you can’t do anything on your own.

Because if you’re a service contract, but you’re beholden to whatever the, your service provider is, is, is agreeing to providing to you. So you might not get the best service.

Allen Hall: And what are the risks of this? Uh, obviously there can be some structural issues. Particularly around the tips of the blaze, but that’s also power loss.

What are typical power loss numbers?

Morten Handberg: Well, there is a theoretically theoretical power loss to it, but for any modern turbine, the blade, the, the turbine would simply regulate itself out of any leading erosion loss. So, so the blades would just change their behavior that the turbine would just change, its its operation [00:15:00]conditions so that it would achieve the same lift to the blade.

So. Uh, any study that we have done or been a part of, uh, even, you know, comparing blades that were repaired, blades that were cleaned, blades that were, uh, left eroded, and then operating the, uh, the deviation was within half, half percent and that was within the margin of error. We couldn’t read, we couldn’t see it even for really, you know, really er road blades.

Of course there is different between turbines. Some turbines, they, they could show it, but I haven’t seen any data that suggests that erosion actually leads to a lot of power loss. There is a theoretical loss because there is a loss in aerodynamic performance, but because blades today they’re pitch controlled, then you can, you can regulate yourself out of that.

Some of that, uh, power laws,

Allen Hall: so the control laws in the turbine. Would know what the wind speeds are and what their power output should be, and it’ll adjust the [00:16:00]pitch of each of the blades sort of independently to, to drive the power output.

Morten Handberg: Typically, erosion is a uniform issue, so what happens on one blade happens on three.

So it’s rare to see that one blade is just completely erod in the two other they look fine. That’s really rare unless you start, you know, doing uh, abnormal repairs on them. Then you might get something. But even then, I mean, we’re not talking, you know, 10 per 10 degrees in, in variation. You know, it’s not, it’s not anything like that.

It’s very small changes. And if they would do a lot of weird DA, you know, uh, different angles, you would get instant imbalance and then, you know, you would get scatter alarm. So, so you would see that quite fast.

Allen Hall: Well, let me, let me just understand this just a little bit. So what the control logs would do would increase the pitch angle of the blaze, be a little more aggressive.

On power production to bring the power production up. If leading edge erosion was knocking it down a percentage point or two, does that have a consequence? Are like when you [00:17:00] start pitching the blades at slightly different angles, does that increase the area where rain erosion will occur? Is like, are you just.

Keep chasing this dragon by doing that,

Morten Handberg: you could change the area a little bit, but it’s not, it’s not something that, that changes the erosion, uh, that the erosion zone, that that much. It’s very minimal. Um, and one, one of the, another, another reason why, why you might see it might, might not see it as much is because voltage generator panels is widely used in the industry today.

And, and Vortex panel, they are. Uh, negating some of the negative effect from, uh, leading erosion. So that also adds to the effect that there, that the aerodynamic effect of leading erosion is limited, uh, compared to what we’ve seen in the past.

Allen Hall: Okay. So there’s a couple manufacturers that do use vortex generators around the tip, around the leading edge erosion areas right outta the factory, and then there’s other OEMs that don’t do that at all.

Is, is there a benefit to [00:18:00] having the VGs. Right out of the factory. Is that, is that just to, uh, as you think about the power output of the generator over time, like, this is gonna gimme a longer time before I have to do anything. Is, is in terms of repair,

Morten Handberg: it does help you if you have contamination of the blade.

It does help you if you have surface defects off the blade. That, that any, uh, any change to the air, to the aerodynamics is, is reduced and that’s really important if you have an optimized blade. Then the negative effect of leading erosion might get, uh, you know, might, might, might get, might get affected.

But there are, there are still reasons why I do want to do leading erosion repairs. You should do that anyway, even if you can’t see it on your power curve or not, because if you wait too long, you’ll start to get structural damages to the blade. As we talked about last time. It’s not that leading edge erosion will turn into a critical damage right away, but if you need, if you go into structural erosion, then the, then the cost of damage.

The cost of repairing the damage will multiply. Uh, [00:19:00] and at, at a certain point, you know, you will get a re structure. It might not make the blade, you know, uh, cost a, a condition where the blade could collapse or you’re at risk, but you do get a weakened blade that is then susceptible to damage from other sources.

Like if you have a lighting strike damage or you have a heavy storm or something like that, then that can accelerate the damage, turning it into a critical damage. So you should still keep your leading edge in, in shape. If you want to do to, to minimize your cost, you should still repair it before it becomes structural.

Allen Hall: Okay. So the blades I have seen where they actually have holes in the leading edge, that’s a big problem just because of contamination and water ingress and yeah, lightning obviously be another one. So that should be repaired immediately. Is is that the, do we treat it like a cat four or cat five when that happens?

Or how, what? How are we thinking about that?

Morten Handberg: Maximum cat, cat four, even, even in those circumstances because it is a, it is a severe issue, but it’s not critical on, on its own. So I would not treat it as a cat five where you need to stop [00:20:00] the turbine, stuff like that. Of course, you do want, you don’t want to say, okay, let’s wait on, let’s wait for a year or so before we repair it.

You know, do plan, you know, with some urgency to get it fixed, but it’s not something where you need to, you know, stubble works and then get that done. You know, the blade can survive it for, for a period of time, but you’re just. Susceptible to other risks, I would say.

Allen Hall: Alright. So in in today’s world, there’s a lot of options, uh, to select from in terms of leading edge protection.

What are some of the leading candidates? What, what are some of the things that are actually working out in the field?

Morten Handberg: What we typically do, uh, when we’re looking at leading edge erosion, we’re looking at the, the raw data from the wind farm. Seeing how, how bad is it and how long have the wind farm been operated without being repaired?

So we get a sense of the aggressiveness of the erosion and. Um, if we have reliable weather data, we can also do some modeling to see, okay, what is the, what is the, the, uh, environmental conditions? Also, just to get a sense, is this [00:21:00] material driven fatigue or is it actually rain erosion driven fatigue?

Because if the, if the coating quality was not, was not very good, if the former lead leading edge, it was not applied very, very, very good, then, you know, you still get erosion really fast. You get surface defects that, uh, that trigger erosion. So that’s very important to, to, to have a look at. But then when we’ve established that, then we look at, okay, where do we have the, the, the, uh, the structural erosion zone?

So that means in what, in what part of the BA would you be at risk of getting structural damage? That’s the part where that you want to protect at all costs. And in that, I would look at either shell solution or high duty, um, put urethane coating something that has a a long durability. But then you also need to look at, depending on whether you want to go for coating or shell, you need to look at what is your environmental condition, what is your, you know, yeah.

Your environmental conditions, because you also wanna apply it without it falling off again. Uh, and if you have issues with [00:22:00] high humidity, high temperatures, uh, then a lot of the coatings will be really difficult to process or, you know, to, to. Uh, to handle in the field. And, you know, and if you don’t, if you don’t get that right, then you just might end up with a lot of peeling coating or uh, peeling shells.

Um, so it’s very important to understand what is your environmental conditions that you’re trying to do repairs in. And that’s also why we try not to recommend, uh, these shell repairs over the entire, out a third of the blade. Because you’re, you’re just putting up a lot of risk for, for, uh, for detaching blades if you put on too high, um, uh, how do you say, high height, sea of solutions.

Allen Hall: Yeah. So I, I guess it does matter how much of the blade you’re gonna cover. Is there a general rule of thumb? Like are we covering the outer 10%, outer 20%? What is the. What is that rule of thumb?

Morten Handberg: Typically, you know, you, you get a long way by somewhere between the outer four to six meters. Um, so that would [00:23:00]probably equivalate to the, out of the outer third.

That would likely be something between the outer 10 to 15 to 20% at max. Um, but, but it is, I, I mean, instead of looking at a percentage, I usually look at, okay, what can we see from the data? What does that tell us? And we can see that from the progression of the erosion. Because you can clearly see if you have turbines that’s been operating, what part of the blade has already, you know, exposed laminate.

And where do you only have a light abrasion where you only have a light abrasion, you can just continue with, and with the, with, with the general coating, you don’t need to go for any high tier solutions. And that’s also just to avoid applying, applying something that is difficult to process because it will just end up, that it falls off and then you’re worse off than, than before actually.

Allen Hall: Right. It’s about mitigating risk at some level. On a repair,

Morten Handberg: reducing repair cost. Um, so, so if you, if you look at your, your conditions of your blades and then select a solution that is, that is right for that part of [00:24:00] the blade

Allen Hall: is the best way to repair a blade up tower or down tower is what is the easiest, I guess what’s easier, I know I’ve heard conflicting reports about it.

A lot of people today, operators today are saying we can do it up tower. It’s, it’s pretty good that way. Then I hear other operators say, no, no, no, no, no. The quality is much better if the blade is down on the ground. What’s the recommendation there?

Morten Handberg: In general, it can be done up tower. Um, it is correct if you do a down tower, the quality is better, but that, that, that means you need to have a crane on standby to swap out blades.

Uh, and you should have a spare set of blades that you can swap with. Maybe that can work. Um. But I would say in general, the, your, your, your, your cheaper solution and your more, you know, you know, uh, would be to do up tower. And if, and again, if you do your, your, your homework right and, and selecting the right, uh, products for, for your [00:25:00] local environments, then you can do up tower then leading it, erosion.

Not something that you need to, you should not need to consider during a down tower. Unless you are offshore in an environment where you only have, uh, 10 repair days per year, then you might want to look at something else. But again, if we talk for offs for onshore, I would, I would always go for up, up tower.

I, I don’t, I don’t really see the need for, for, for taking the blades down.

Allen Hall: So what is the optimum point in a blaze life where a leading edge coating should be applied? Like, do you let it get to the point where you’re doing structural repairs or. When you start to see that first little bit of chipping, do you start taking care of it then there I, there’s gotta be a sweet spot somewhere in the middle there.

Where is that?

Morten Handberg: There is sweet spot. So the sweet spot is as soon as you have exposed laminate, because from exposed laminate, uh, the repair cost is exactly the same as if it was just, you know, uh, a light abrasion of the coating because the, the, the time to, to, um, prepare the [00:26:00] surface to apply the coating is exactly the same.

From, you know, from, from, from light surface damage to exposed laminate. That is the same, that is the same repair cost. But as soon as you have a structural damage to your blade, then you have to do a structural repair first, and then you’re, you’re multiplying the repair time and your repair cost. So that is the right point in time.

The way to, to determine when that is, is to do inspections, annual inspections, if you do 10% of your wind farm per year. Then you would know why, what, how the rest of your wind farm looks like because erosion is very uniform across the wind farm. Maybe there are some small deviations, but if you do a subset, uh, then, then you would have a good basic understanding about what erosion is.

You don’t need to do a full sweep of the, of the wind farm to know, okay, now is my right time to do repairs.

Allen Hall: Okay, so you’re gonna have a, a couple years notice then if you’re doing drone inspections. Hopefully you put, as you put your blades up, doing a drone inspection maybe on the ground so you [00:27:00] have a idea of what you have, and then year one, year two, year three, you’re tracking that progression across at least a sampling of the wind farm.

And then, then you can almost project out then like year five, I need to be doing something and I need to be putting it into my budget.

Morten Handberg: When you start to see the first minor areas of exposed laminate. Then the year after, typically then you would have a larger swat of, of laminated exposure, still not as structural.

So when you start to see that, then I would say, okay, next year for next year’s budget, we should really do repairs. It’s difficult when you just direct the wind farm, maybe have the first year of inspection. It’s difficult to get any, any kind of, you know, real sense of what is the, you know, what is the where of scale that we have.

You can be off by a factor of two or three if, you know, if, um, so I would, I would give it a few years and then, uh, then, then, then see how things progresses before starting to make, uh, plans for repairs. If you [00:28:00] don’t have any leading edge erosion protection installed from the start. I would say plan, at least for year, year five, you should expect that you need to go out, do and do a repair.

Again, I don’t have a crystal ball for every, you know, that’s good enough to predict for every wind farm in the world, but that would be a good starting point. Maybe it’s year three, maybe it’s year seven, depending on your local conditions. That is, but then at least you know that you need to do something.

Allen Hall: Well, there’s been a number of robotic, uh, applications of rain erosion coatings. Over the last two, three years. So now you see several different, uh, repair companies offering that. What does the robotic approach have to its advantage versus technicians on ropes?

Morten Handberg: Obviously robots, they don’t, they don’t, uh, get affected by how good the morning coffee was, what the latest conversation with the wife was, or how many hours of sleep it got.

There is something to, with the grown operator, uh, you know how good they are. But it’s more about how well, uh, [00:29:00] adjusted the, the controls of the, of the, the robot or the drone is in its application. So in principle, the drone should be a lot better, uh, because you can, it will do it the right, the same way every single time.

What it should at least. So in, so in principle, if you, you, you, when we get there, then the leading it then, then the robot should be, should outmatch any repair technician in, in the world. Because repair technician, they’re really good. They’re exceptionally good at what they do. The, the, the far majority of them, but they’re, they’re still people.

So they, you know, anyone, you know, maybe standing is not a hundred percent each time, maybe mixing of. Um, of materials and they’re much better at it than I am. So no question there. But again, that’s just real reality. So I would say that the, the, the draw, the robots, they should, uh, they should get to a point at some, at some point to that they will, they will be the preferable choice, especially for this kind of, this kind of repair.

Allen Hall: What should [00:30:00] operators be budgeting to apply a coating? Say they’re, you know, they got a new wind farm. It’s just getting started. They’re gonna be five years out before they’re gonna do something, but they, they probably need to start budgeting it now and, and have a scope on it. ’cause it’s gonna be a capital campaign probably.

How much per turbine should they be setting aside?

Morten Handberg: I would just, as a baseline, at least set aside 20,000 per per blade

Allen Hall: dollars or a Corona

Morten Handberg: dollars.

Allen Hall: Really. Okay.

Morten Handberg: Assuming that you actually need to do a repair campaign, I would say you’re probably ending up in that region again. I can be wrong with by a factor of, you know, uh, by several factors.

Uh, but, um, but I would say that as a starting point, we don’t know anything else. I would just say, okay, this should be the, the, the, the budget I would go for, maybe it’ll be only 10 because we have a lesser campaign. Maybe it will be twice because we have severe damages. So we need just to, to, to source a, um, a high end, uh, LEP solution.

Um, so, so [00:31:00] again, that would just be my starting point, Alan. It’s not something that I can say with accuracy that will go for every single plate, but it would be a good starting point.

Allen Hall: Well, you need to have a number and you need to be, get in the budget ahead of time. And so it, it’s a lot easier to do upfront than waiting till the last minute always.

Uh, and it is the future of leading edge erosion and protection products. Is it changing? Do you see, uh, the industry? Winning this battle against erosion.

Morten Handberg: I see it winning it because we do have the technology, we do have the solutions. So I would say it’s compared to when we started looking at it in 14, where, you know, we had a lot of erosion issues, it seems a lot more manageable.

Now, of course, if you’re a, if you’re a new owner, you just bought a wind farm and you’re seeing this for this first time, it might not be as manageable. But as an, as an industry, I would say we’re quite far. In understanding erosion, what, how it develops and what kind of solutions that that can actually, uh, withstand it.

We’re still not there in [00:32:00] terms of, uh, quality in, in repairs, but that’s, um, but, but, uh, I, I think technology wise, we are, we are in a really good, good place.

Allen Hall: All the work that has been done by DTU and RD test systems for creating a rain erosion test. Facility and there’s several of those, more than a dozen spread around the world at this point.

Those are really making a huge impact on how quickly the problem is being solved. Right? Because you’re just bringing together the, the, the brain power of the industry to work on this problem.

Morten Handberg: They have the annual erosion Symposium and that has been really a driving force and also really put DTU on the map in terms of, uh, leading edge erosion, understanding that, and they’re also trying to tie, tie it in with lightning, uh, because, uh.

If you have a ro, if you have erosion, that changes your aerodynamics. That in fact changes how your LPS system works. So, so there is also some, some risks in that, uh, that is worth considering when, when, when discussing [00:33:00]repairs. But I think these of you, they’ve done a tremendous amount of work and r and d system have done a lot of good work in terms of standardizing the way that we do rain erosion testing, whether or not we can then say with a hundred uncertainty that this, uh, this test will then match with.

With, um, how say local environment conditions, that’s fine, but we can at least test a DP systems on, on the same scale and then use that to, to, to look at, well how, how good would they then ferry in in the, um, out out in the real world.

Allen Hall: Yeah, there’s a lot too leading edge erosion and there’s more to come and everybody needs to be paying attention to it.

’cause it, it is gonna be a cost during the lifetime of your wind turbines and you just need to be prepared for it. Mor how do people get ahold of you to learn more about leading edge erosion and, and some of the approaches to, to control it?

Morten Handberg: Well, you can always re reach me, uh, on my email, meh, at wind power.com or on my LinkedIn, uh, page and I would strongly advise, you know, reach out if you have any concerns regarding erosion or you need support with, um, [00:34:00] uh, with blade maintenance strategies, uh, we can definitely help you out with that.

Or any blade related topic that you might be concerned about for your old local wind farm.

Allen Hall: Yes. If you have any blade questions or leading edge erosion questions, reach out to Morton. He’s easy to get ahold of. Thank you so much for being back on the podcast. We love having you. It

Morten Handberg: was fantastic being here.

Cheers. A.

Morten Handberg Breaks Down Leading Edge Erosion

Continue Reading

Renewable Energy

Who Decides What is Good and Bad?

Published

on

Is this really a problem? We can all agree that adequate food and housing are good things, and that hunger and homelessness are bad.

Who Decides What is Good and Bad?

Continue Reading

Trending

Copyright © 2022 BreakingClimateChange.com