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Americans throw away nearly 5 million tons of film and flexible plastic packaging every year, and less than 1% of it gets recycled, according to The Recycling Partnership. The salad bag, the potato bag, the pallet wrap behind every grocery store — all of it is technically recyclable, almost none of it actually is, and food contact applications make the math even harder, because the FDA requires rigorous migration testing before a single recycled pellet can touch what we eat. Kevin Kelly, CEO of Emerald Packaging, the largest supplier of retail flexible packaging to the U.S. produce industry, has spent decades on that problem from inside the industry. In December 2025, his Union City, California–based, third-generation family business announced that it had eliminated more than 1 million pounds of virgin polyethylene over the previous year by replacing it with post-consumer recycled (PCR) material, including, in partnership with Walmart, Idaho Package, and Wada Farms, the first 30% PCR potato bag approved for direct food contact. On this episode of Sustainability In Your Ear, Kevin walks through what it actually took to get that bag on a Walmart shelf, why most flexible packaging companies still won’t try, and why the most ambitious recycling law in the country may push the industry in the wrong direction.

Kevin Kelly, CEO of Emerald Packaging, is our guest on Sustainability In Your Ear.

Food-grade PCR is a different animal from the recycled plastic in a milk crate or a contractor bag. To pass FDA scrutiny, the feedstock has to be traceable from a known, food-adjacent source. For Emerald, that mostly means pallet wrap collected from Walmart distribution centers, washed, dried, and repelletized by suppliers like Dow Chemical’s Circulus mechanical recycling business and Canada’s Nova Chemicals. Variation in any given load of recyclable plastic causes carbon buildup on Emerald’s extrusion lines, forcing a shutdown every eight hours for cleaning, and waste rates are higher than with virgin resin. The company has had to audit its own suppliers in person, push back on competitors who hide non-food-grade PCR in the middle layer of multilayer films and call it sustainable, and walk produce buyers through what “food-grade” actually means before they sign on. Kevin describes Emerald as “the canary in the coal mine” for food-grade PCR — he can’t find another bag in the store that’s labeled the same way.

The harder argument Kevin makes is about policy. California’s SB 54, the most ambitious extended producer responsibility (EPR) law in the country, with a 65% recycling rate target and a 25% source reduction mandate by 2032, was supposed to drive exactly the kind of work Emerald is doing. But Kevin says the rulemaking went the other way. The pound-for-pound PCR credit that would have rewarded companies for replacing virgin resin with recycled content was stripped out, and the fees are low enough that producers can hit early reduction targets through agricultural film and other low-hanging fruit without ever switching to food-grade PCR. The deeper structural problem Kevin lays out is the capital story. Family-owned manufacturers freed from quarterly returns pressure, Kevin argues, are doing more to push food-grade PCR forward today than the capital pools that are theoretically supposed to fund the energy and sustainability transition.

To find out more about Emerald Packaging, visit empack.com.

Interview Transcript

Mitch Ratcliffe (0:09)

Hello, good morning, good afternoon, or good evening, wherever you are on this beautiful planet of ours. Welcome to Sustainability In Your Ear. This is the podcast conversation about accelerating the transition to a sustainable, carbon-neutral society, and I’m your host, Mitch Ratcliffe. Thanks for joining the conversation today.

Every year, Americans buy roughly 5 billion pounds of fresh produce that’s packaged in flexible plastic — that’s salads, carrots, potatoes, lots of produce. That packaging extends shelf life, reducing food waste, but most of it is made from virgin polyethylene refined from fossil fuels, and almost none of it gets recycled.

My guest today is Kevin Kelly, CEO of Emerald Packaging, the largest supplier of retail flexible packaging for the U.S. produce industry. And on December 11 of 2025, Emerald announced a significant milestone: that over the previous year, the company had replaced more than 1 million pounds of virgin polyethylene with post-consumer recycled material, or PCR, as you’ll probably hear it in this discussion.

That shift — granted that it’s only a million fewer pounds of plastic packaging in a vast sea of it — is a suggestion of what’s possible in food packaging. However, getting recycled plastic approved for direct food contact isn’t simple. Produce packaging is especially demanding, because shelf life and food safety are not negotiable. The FDA requires rigorous testing to ensure that no contaminants from that PCR migrate into food, and for years, the industry defaulted to virgin plastic because recycled content couldn’t meet those standards reliably at scale.

Emerald is working to change that equation. In collaboration with Walmart, Idaho Package, and Wada Farms, amongst others, they’ve introduced the first 30% post-consumer recycled materials potato bag approved for food contact, and Emerald’s initiative supports Walmart’s Project Gigaton, which aims to eliminate 1 billion metric tons of greenhouse gas emissions from the retailer’s supply chain by 2030. Emerald has also partnered with D’Arrigo, the company behind Andy Boy produce, to introduce another 30% PCR bag for romaine lettuce hearts — and that’s a shift that has removed over 600,000 pounds of virgin plastic from the supply chain between June 2023 and 2025.

Emerald is a third-generation, family-owned company based in Union City, California. Kevin brings the perspective of an organization that has operated through six decades of rapid, often revolutionary changes in how Americans buy and consume food. He’s led the company through its evolution from a regional bag manufacturer to becoming an industry leader, pushing the boundaries of sustainable, flexible packaging.

So we’re going to talk with Kevin about what it took to get recycled content into food contact packaging at scale, whether grocery customers are willing to pay more for sustainable options, how California’s recent SB 54 packaging law is reshaping the industry, and whether flexible packaging can ever become truly circular when most curbside programs still don’t accept it. You can learn more about Emerald Packaging at empack.com — that’s all one word, no space, no dash. Empack.com.

Can recycled content packaging go from future milestone to mainstream reality? Let’s find out, right after this. Welcome to the show, Kevin. How you doing today?

Kevin Kelly (3:33)

I’m doing great. How are you?

Mitch Ratcliffe (3:35)

I’m well, I’m well. Thanks for asking, and thanks for joining us. We’ve been working to get together for a few months now, and I’m glad that we actually now have the opportunity to complete the conversation. I’ve shared a summary of Emerald Packaging’s recent activity in my introduction, but could you share the backstory? When did your grandfather start the company?

Kevin Kelly (3:52)

It was actually my father. He started it in 1963 with three partners. They were based in Berkeley, California, and they mainly made — not produce packaging, which is what we specialize in now — they were making bread bags, because they were in the bread district. They were unionized by the bread workers’ union. It was a very different company when they started out. It also had one printing press and two bag machines.

Today, we have 32 bag-making machines, seven printing presses, and I don’t know how many other machines, and about 250 employees. It became a family business in ’93, and then gradually the other siblings retired, and I’m the last one here. So we’ve got a wonderful staff behind us — very creative, very technical, and best of all, they’re very detailed, which I’m not, which is why we’ve been having problems getting together for a couple of months.

Mitch Ratcliffe (4:52)

Tell me, how has the company changed since you’ve been involved with it? Obviously you just described a massive transition. But why the sustainability focus? When did that take hold?

Kevin Kelly (5:05)

Well, I started worrying about sustainability and packaging back in 2000, believe it or not, when the California Integrated Waste Management Board did a study of what was in landfills, and it turned out that plastic was a lot of what was in landfills, especially the ground covering that the agricultural industry uses in their growing operations. And so we started, with a bunch of California companies back then, having a conversation with the American Chemistry Council, which I can’t stand — I’m just going to be upfront about it — about creating a recycling system in California, because you could tell in the early 2000s this moment was coming. I mean, maybe it was a distant moment, but it was coming.

And the ACC told us absolutely not. The resin companies wanted nothing to do with fees. So really, back then, a bunch of small plastics companies in California couldn’t do anything if the ACC wouldn’t let us do anything. They had that much influence amongst both parties, the Democrats and the Republicans.

And so from there, I was sort of an orphan for a long time, you know — trying this, trying that. Worked with potato-based films, worked with PLA, polylactic acid. Tried different approaches. And then finally, a few years ago, post-consumer recycled resin became, I think, more affordable. It’s still about three times, four times the cost of virgin resin, but blended with virgin resin, I thought it was an affordable option now.

Trying to get people to buy anything that they can’t pass on — what a lot of people don’t know is that CPGs have year-long contracts with retailers, and there’s no causes for price increases, including acts of war, acts of God, supply disruption. So a lot of these companies are getting killed right now, but that’s another story for another day. They have no way to really pass on increases. And Walmart’s always said, we want sustainable packaging — we want it for free. They don’t say free; they say we want it for the same price as what we’re paying right now, which I take to mean free. They’ve gotten a little bit better in that stance, by the way, but there was really no way to pass things on.

So finally, in 2023, I just said, damn it. I’ve been working on this issue in one form or another for most of my career in packaging. I’m just going to do it. And so we convinced a customer to take their entire line and put 30% PCR in it, and we ate the cost of it. That was about 400,000 pounds of PCR right there. And from there, we attracted the interest of other companies. Some companies have taken surcharges, but PCR has really become our thrust at this point.

We’re still working with a lot of compostable options — in other words, experimenting — because at 5x, 6x, 7x, 10x, it’s still a very difficult proposition for most companies to take on. Companies with big margins, or specialty companies that don’t have year-long contracts, they have a little bit more leeway in this area, I think. But compostables remain — I’m not going to call it a pipe dream, because I’m feeling like the extended producer responsibility programs are making it more feasible — but they’re just not there yet.

Mitch Ratcliffe (8:39)

You’ve removed more than a million pounds of virgin plastic from your supply chain so far with recycled material, and that’s just within the last couple of years. How did you have to change the company to embrace the PCR process and address customer concerns about food safety?

Kevin Kelly (8:57)

Well, those are two great questions. I’ll break it down on a couple of different levels. Internally, when you’re the CEO of a family-run business and you say, hey, let’s go do this, people tend to start going and doing it. And there was a great deal of enthusiasm amongst the troops anyway about taking on a real project and commercializing it. So within the company, there wasn’t much opposition.

Now, Kevin walking into a room and saying, hey, there’s this really great technology — there’s a company, Circulus, that’s got an operation out in the Central Valley of California, about two hours away — let’s start working with them. Well, then my poor Director of Operations, Michael Rincon, has to make it happen. And PCR is an animal all its own. In terms of production runs, there’s a lot of variation within loads, for instance — not just between loads, but within. It causes a lot of carbon buildup on the extrusion lines, and so you have to shut down and clean them every eight hours. There’s much greater waste because of the variation within the loads, and so on and so forth. So we had a lot of learning on the production side in order to make this happen. We’re still learning.

But the other piece there has been the inconsistency amongst suppliers. Everybody talks about recycling and packaging, and yet you go to recycling conferences, and all you hear and all you really read about are the financial problems of recycling companies. The end markets really still aren’t there for them. In the case of PET, they’re competing with overseas supply that’s much cheaper. And so getting a consistent source as one company after the other goes out of business has been tough. So that’s been a challenge.

Our customers — they took us at our word that it was safe. They wanted to see what the process for ensuring that it was food-grade PCR was, you know — what were our certifications, what were the certifications of our suppliers, and then how did we trace within loads? Because the last thing you want is food-grade mixing with non-food-grade.

Mitch Ratcliffe (11:18)

You make this point already, and it was a question I wanted to dig into a bit, which is: with PCR, the sources are very mixed. Where does the feedstock come from? Is it from previously used film, or are we talking about other sources as well?

Kevin Kelly (11:33)

No, you’re talking, in the case of food-grade — you’re talking previously sourced film for, you know, plastic wrap around pallets. It’s not the salad bag that’s being brought back to the store and the store drop-off thing.

Mitch Ratcliffe (11:51)

And so this is largely a procurement management issue for you. And do you do a lot of testing of the material you get, or is this something that you take as certified? And is there a certification that you can rely on?

Kevin Kelly (12:04)

Well, I think that’s been one of the problems. You have this sort of nebulous process where a company that is making food-grade PCR — it’s nebulous. It just sounds strange. It’s not what I’m used to. When I’m used to certifications, they go to the FDA, they submit samples, they submit their process, and the FDA will come back and say — give you what’s called a letter of no objection, which hardly sounds like an endorsement, a stamp of approval. It’s like, we got no objection. So I think that process really actually has to be cleaned up.

There has to be some way — the Biodegradable Products Institute, there has to be some way of certifying companies and periodic testing that goes beyond us testing our incoming material. We’re a $90 million company. We have the ability to do some testing, and we do, but really we’re relying on Dow Chemical and Nova Chemicals to do what they say they’re doing, which is sourcing pallet wrap, washing it, washing it again, drying it, repelletizing it, drying it again, to drive out any impurities. So it is a difficult process. We have to have possession from them of the chain going all the way back to the source, but that’s a lot of documentation, and I think that’s where companies have come to rely on mass balance. But mass balance doesn’t tell you anything about food-grade, non-food-grade, and it’s also, of course, been manipulated by companies in ways that have undermined a process that could otherwise be helpful.

Mitch Ratcliffe (13:58)

Thinking about what you just said — is a transparency movement needed in order for PCR materials to be truly understood, both by the manufacturer who’s going to use the material and the consumer in the long run? Do we need that kind of full life cycle accounting to be available to say this plastic has gone through these steps, so people have confidence about the food safety issues?

Kevin Kelly (14:22)

I think so. I’m trying to imagine in my head how we would do that. That’s why there’s people smarter and greater than I involved in these things. But I think some way of tracing back, or some way of testing, or more periodic testing. Or, for instance, you could say, Emerald Packaging, you have to test your material 10, 15 times a year, submit, and it has to be done. You know, actually, that doesn’t work. I’m trying to think of a way you could possibly do it, you know, so that it’s absolutely ironclad. I’m going to say, I don’t quite know how you would do it, but I would frankly prefer that, because I know I’m making all efforts to use food-grade PCR, right? We’re documenting, we’re maintaining all of our documentation, and we’re working only with suppliers that we’ve gone and visited and certified ourselves.

There are other companies, especially at the beginning when we came out, who were saying — you can make a plastic that has three to five layers in it, right? You’re using one plastic on the surface, something in the middle, and another plastic on the surface. And they would say, well, we’re using PCR; it doesn’t have to be food-grade, because we’re putting it in the middle. You know, that protects it. And the company buying — particularly, say, in the produce industry — who aren’t educated in these things might think that that sounds reasonable. It’s not, of course, because whatever you put in the middle migrates to the surface. So if you’ve got contaminants in the damn thing, you know they’re going to get out of the middle eventually and end up on the surface, and then end up on the food.

And so we had to do a lot of customer education about what they had to get from their supplier in order for them to be reasonably certain that they were using food-grade PCR versus just any old derelict PCR that came from materials that are fine in a garbage bag, but not fine touching food. That education process largely then fell on us. I think we’re so early in this — I, you know, frankly, haven’t been able to find another bag or package in the store that says it uses food-grade PCR. We’re sort of like the canary in the coal mine. A lot of what one might hope would be coming from an industry organization, or the FDA, or a California certifying government body, or a government body that would be checking, you know, whether things were food-grade or not — randomly off the store shelf — all that’s fallen on us.

Mitch Ratcliffe (17:18)

That’s a huge undertaking, and I can understand now why it’s three or four times more expensive to use this material. How did you make the case to Wada Farms or D’Arrigo that this was a good choice? Was it a sustainable, moral suasion argument, or was it a consumers-are-going-to-love-you-for-this? How did you bring them on board?

Kevin Kelly (17:39)

For me, it starts with: this is a great way to make your packaging more sustainable. It starts with the moral argument that I always begin with — that, because that’s where I come from. I know one should be thinking about these things as huge marketing opportunities, and they are, I suppose. But for me, it’s really about: what can packaging do to move the needle on becoming more environmentally friendly? You know, I guess that just comes out of familial commitment, having to look your kids in the eye and tell them you’re actually doing something versus not. And so I always begin the conversation there.

And then I go to the marketing question — consumers will love it. And, oh, by the way, you know, Walmart has a program — that they’ve revised somewhat — but they have a program really emphasizing post-consumer resin in Walmart brand. And so this is something that will please Walmart, especially if the upcharge is very small or there’s no upcharge at all. And in the case of Wada Farms, that’s the sale they really took to Walmart. And whoever the purchasing person at Walmart on the other end was knew about the Walmart program, was committed to the Walmart program, and so jumped on the opportunity. That doesn’t always happen, but they did, and they saw it both, I think, as an internal possibility to fulfill an internal commitment to the environment, but also a way to market potatoes to consumers using packaging that was more environmentally friendly.

Mitch Ratcliffe (19:27)

If we don’t make this transition, what’s the outcome for the economy in the long term? Do we essentially choke ourselves on our waste? How do you envision the benefits of the sustainable packaging movement alleviating the crisis that we’re entering?

Kevin Kelly (19:45)

I think that the crisis operates on many different levels, right? So let’s sort of back up a little bit. You have the greenhouse gas crisis, you have the waste crisis, and they intersect, obviously, but they’re two distinct things.

And so in the case of some packaging, I believe there’s an argument to be made that it actually does reduce food waste and therefore greenhouse gas. The State of Oregon looked at that question in 2017 in a little-known study that came back and said, in the balance, produce packaging, for instance, reduces greenhouse gas through reduction of food waste, food preservation, shelf life extension, more than it actually contributes to greenhouse gas in the production thereof. So there’s this single study floating out there that says that. It’s not true in the case of every kind of packaging.

You can certainly ask yourself — and I’m not going to get into this debate — whether we need Ho Hos and Twinkies or not, and whether we need them wrapped, therefore, to get them. So, you know, there is this question on the store shelves of where is packaging beneficial and where it isn’t.

I think PCR moves the needle a little. I think it tells you where we are in this process. When one turn of this is close to being circular, right? Maybe we’ve, like, rounded the bend — one of the hundreds of bends to go to actually form a complete circle. But it’s a start. I mean, which is the way, I guess, we sort of have to look at it.

If you’re over in my world, the thing about sustainable packaging, and I think this has been true for the last 20 years, is that the technologies exist today to take the entire packaging world into compostable packaging. We’d then be choking on compostable packaging. But, you know, we’d need a lot of home compost, obviously, to deal with billions of pounds of compostable packaging. I mean, the infrastructure doesn’t exist, so on and so forth. The point I’m making here is the technology has been there. The question throughout has been, who’s going to pay for it?

Mitch Ratcliffe (22:22)

I think this is an absolutely critical question, and one we hear about with the green premium. I want to dig into this, but we’re going to take a quick commercial break, folks. We’ll be right back. Stay tuned.

Mitch Ratcliffe (22:37)

Welcome back to Sustainability In Your Ear. Let’s continue talking with Kevin Kelly. He is the CEO of Emerald Packaging in Union City, California, and we’re talking about the company’s investments in developing more sustainable food packaging options. Kevin, you mentioned that the flexible packaging recycling infrastructure in the United States is, let’s just say, still very limited. Most curbside programs don’t accept it. As you look at the material flow in your industry, are there new business opportunities in collection and processing that you see people missing, that they should be stepping into?

Kevin Kelly (23:12)

Well, I think you’re being generous when you say it’s limited. It’s virtually nonexistent, right? I mean, let’s be — the store drop-back, drop-off program is a nice — I don’t know, it’s nice, but imagine if everybody took their bags back to the store and Safeway became a solid waste dump. You know, it’d be a wake-up call to everybody.

But at any rate, I think there’s a big business opportunity in recycling, period. The issue has been on that end of things — the end markets. Okay? So you have recycled material. Where does it go? In a free market economy, you’re dealing with virgin material that’s cheaper than its recycled cousin. How do you create markets — not just create markets so that you attract capital into the recycling business, especially now where so many recyclers are going belly up because the end markets don’t exist and there’s too much competition for materials that can actually be used and resold? Which is true in the food-grade PCR business as well. I mean, how many loads of pallet wrap can you get out of a Walmart distribution center? There’s a lot of competition for what are called clean bales. They’re super expensive, and then you have to be able to turn around and sell that at a profit.

The perfect example is Circulus, which was a company that was created to make PCR, including food-grade PCR. They put a gorgeous facility in the Central Valley — some of the most sophisticated machinery I’ve ever seen in my life. And I love manufacturing lines. They put another one in Ardmore, Oklahoma, and they were going to put one in Georgia that I think they’re finally going ahead with. Was backed by venture capital — backed by a group out of Texas. And I think they looked at it as, wow, look at these EPR programs. There’s going to be a real opportunity here. And I’d say three years ago, I would have thought the same. They lasted about 18 months. And venture capital, private equity — which would be one source of capital in order to build out, you know, a private recycling system — recognized that they weren’t going to make any money soon. I always said I wanted to be the second or third owner of Circulus, because I was convinced, you know, within a few months of getting to know the market, that they were going to not make it, and that the private equity, which wants to see instantaneous returns, wasn’t going to be able to put up with the ups and downs of the current recycling system.

So they ended up selling out to Dow Chemical. You know, Dow Chemical has kept the operation going. They’ve put some money into it. They closed — I should say they closed the facility in central California. They kept the Ardmore facility going. They’re building the facility in Georgia. How much money will Dow put in to expand it? You know, they haven’t shown a great appetite to do so. The resin company that has probably put the most money in is Nova Chemicals, up in Canada, which sort of makes sense, because you have well-developed EPR programs in Canada, right? You have mandates around recycled material use in some provinces, and so Nova’s got a pretty good market just there in order to be able to sell the material.

Again, I think — you know, businesses sometimes don’t like to hear this, but the word “mandate” is going to be probably the savior of recycling in the United States, because governments mandating post-consumer resin use will drive a market and a viable one, because companies will have to actually use the material in order to hit the mandate.

Mitch Ratcliffe (27:35)

So with EPR laws taking off across the country — but particularly California’s SB 54, that requires a 65% reduction in single-use plastic waste by 2032 (so six years from now), and it has minimum recycled content thresholds in law as well. How has that changed the game? Are we moving in the right direction? Do you see that policy starting to come into place to put the weight behind the spear?

Kevin Kelly (28:02)

Good question. I think that SB 54 might actually do the opposite. Why? Because, in the original regulations, if a company used PCR, they were given a pound-for-pound credit against their fees. That got wiped out. And now, the overall program — if you get the mandate — is to reduce plastic use by 10%, the use of virgin plastic, by a certain date. I think it’s 2028. The low-hanging fruit there is, say, agricultural film, or something that is using a lot of plastic where you can use non-food-grade material all day long, and it doesn’t have to be widely used across the supply chain. 8% or 10% is an easy number to hit.

The fees themselves are small enough — believe it or not, even at, say, 60 cents a pound or 80 cents a pound for the worst sort of materials, mixed materials — that it doesn’t make sense to switch to food-grade PCR, which is still, you know — the differential before we went into the war was around $1.30 a pound between it and virgin material.

And so I think the regulation writers have to be more cognizant about the economics and the financial incentives that are being set, both within the fees and within the regulations themselves, in terms of using PCR or compostables as an offset. And one of the problems there — I think you get to the crux of this — is that there’s not a lot of conversation between all parties. The regulators aren’t talking — we’re just now starting, and, you know, it’s shame on both parties. We’re just now starting to talk to CAA, and we’re just now starting to talk to CalRecycle, and we’re really just now beginning to explain the economics of PCR within the structure of an EPR system. And I wish we had had these conversations a year, a year or two ago. It’s hard for CalRecycle to find us. It’s hard for us to find them in the mix. We’re small. I think we’ve come to more prominence because of the food-grade PCR use, and the fact that we’re one of the few doing it, and so folks have begun approaching us.

But in general, you know, having conversation with the packaging industry has been not that fruitful for regulators for decades, and so it isn’t a conversation that most have sought out. You know, even if there’s one or two of us out there who would like to genuinely have it and like to genuinely engage, it’s hard to find us in the mix of “nos” that the American Chemistry Council throws out there for every proposal for reform. So that’s a — I don’t know if the answer is discombobulated or not, but I’m finding that there’s not an easy answer to any of these questions. There has to be a thoughtful answer. To be thoughtful, you have to understand the packaging and the market and the prices within the market, and folks are very often unwilling to talk about prices and where they are today, and where they might be if we actually scale a proper recycling system, with proper PCR manufacturing, and then a proper end market. Those are the kind of conversations I think that need to be had in every state across the country that’s developing an EPR program.

Mitch Ratcliffe (32:07)

Absolutely. I couldn’t agree more. I’m surprised to hear that those conversations didn’t happen as we were preparing for SB 54 to go through the legislative process. But let me ask this: if, in fact, all the pieces fall into place — regulatory, there’s demand, and so forth — can you get past 30% PCR in this packaging? Is this a technical limit or a supply limit at this point?

Kevin Kelly (32:34)

It’s a technical limit.

Mitch Ratcliffe (32:36)

It’s a technical limit. So where can we go?

Kevin Kelly (32:39)

Right now, we’ve pushed to 50%. So we’re not at 100, and that’ll take, you know, some time. I think that would take several years, just given variations inside loads. But I think 50% is possible. It’s not the best-looking plastic on Earth, you know, but it’s certainly a reduction in virgin resin, and it is technically possible with the right company producing low-variation, high-grade PCR. And there are some out there who do that. So we found you can push it along.

I wouldn’t want to stake a claim and say all my packaging is going to be 50% PCR today, because I don’t think we could find enough consistent material, you know, to come up with 20 million pounds of PCR capable of creating 50% PCR packaging. I just wouldn’t want to do it. I think 30% is comfortable, and frankly, above what most companies are willing to attempt, which is around 20.

Mitch Ratcliffe (33:52)

Why is that?

Kevin Kelly (33:54)

It’s — I think this is where we get into, as a smaller, family-owned business, we can de-emphasize profit a little bit and say, okay, we’re going to push this to the technical limit that we’re comfortable with, and we’re going to accept more downtime for cleaning and dealing with loads that might require a lot more babysitting through the production process. We’re willing to do that. I think a lot of companies — once you, you know, if you’re owned by private equity, if you’re publicly owned, it’s a different calculus than the calculus we make. And I think that’s one of the benefits of smaller family-owned businesses. You know, if the family has a sense of social responsibility.

Mitch Ratcliffe (34:44)

Do you think that, in the private equity-dominated world that we’re in right now, we lack the sufficient patient capital to achieve a circular economy in the long term? Or are enough sources of capital starting to migrate toward this in response to things like the war and onshoring our supply chains and so forth, to get us there sometime within our lifetimes —

Kevin Kelly (35:08)

Yours and mine?

Mitch Ratcliffe (35:09)

Yeah, recognizing we’re both of a certain age.

Kevin Kelly (35:12)

My children’s, sure. You know, I’m 65. I don’t see it, unfortunately, happening in my lifetime. Now, I didn’t think I’d see an American Pope in my lifetime either, so there are surprises in the world.

Mitch Ratcliffe (35:30)

Miracles do happen.

Kevin Kelly (35:31)

They do. So I think, all things being possible, I would feel very comfortable saying my 25-year-old kids will live in a very, very different economy than the one I do today. And, you know, I think we do have to get past the private equity mindset. In fact, you know, the problem with where the social goals of society have gone, and where private equity has gone, has really shifted things far more, as you allude to, you know — getting returns within five years and flipping the company and, you know, doing this and doing this and doing this. It’s not worried, really at all, about social responsibility. So that’s where state mandates, I think, come into play, because you impose those upon companies that might not otherwise wish to engage them.

Mitch Ratcliffe (36:27)

When you imagine a grocery shopper picking up a bag of potatoes or romaine hearts, and they see that it’s made with PCR — what do you want them to understand about what that actually means to them and their health and the environment?

Kevin Kelly (36:42)

Well, I want them to know that it doesn’t affect their health in any particularly bad way. So we want them to feel comfortable that the recycled material is, in fact, food-grade, and what’s touching the food isn’t going to somehow, you know, introduce cadmium into their bodies, something like that. So you’d certainly want that — the bare minimum.

Then, I think, you next want them to know that this is a nice step along the road to a better, environmentally friendly packaging world, and that by buying this packaging and not that packaging, they’re choosing to support it. You see that most clearly in the experiment that Taylor Farms is doing at certain grocery stores with the fiber tray, fiber clamshell. You can choose the all-plastic one, or you can pay 10 cents more and actually get a little bit less spinach. Which one are you going to choose? And the consumer actually has been going for that fiber tray.

Mitch Ratcliffe (37:50)

All the data says that the consumers want those kinds of things.

Kevin Kelly (37:54)

They’re willing to pay a little bit more, or they’re willing to take a little bit less for themselves to participate, right? I mean, they feel like, okay, I’m shopping, but I’m actually making a statement in buying this and not that. So I think that allowing consumers to participate in building the world that they would like to build is important messaging that companies should be creating and making, in terms of marketing, what they’re trying to sell. Because you do want consumers to feel good about what they’re buying, but you want them also to be supporting the world they want, and the world we’d all like to see — which is a far more environmentally friendly one than the one we’re in today.

Mitch Ratcliffe (38:42)

Well, we can hope and we can work. As Jane Goodall said, hope is an active verb. It’s not something you sit back and wait for the results of.

Kevin Kelly (38:49)

That’s good.

Mitch Ratcliffe (38:51)

How can our listeners follow Emerald Packaging’s progress? Where should they tune in?

Kevin Kelly (38:56)

Well, I think we keep updates going on our website. I do a lot of interviews, and as we make progress, I tend to write about it or talk about it. Most of the articles about us, or information about us, eventually turns up in our news, the news part of our website. Or I started to use LinkedIn — we’re not a big company, so we’re not, you know, doing advertising on social media, or advertising on television, or anything like that. But we do try to get the word out there about what we’re doing and what we see as possible, both when it comes to PCR, when it comes to EPR laws, and when it comes to compostable materials.

Mitch Ratcliffe (39:43)

Well, Kevin, I hope that talking today helped spread the story, and I really appreciate it. It’s been a fascinating conversation. Thanks very much.

Kevin Kelly (39:50)

Oh, I thank you, and thanks for putting up with the complexities of the conversation. I think we captured that pretty well.

Mitch Ratcliffe (40:02)

Welcome back to Sustainability In Your Ear. You’ve been listening to my conversation with Kevin Kelly, CEO of Emerald Packaging, the largest supplier of flexible packaging to the U.S. produce industry, and the company that has now replaced more than 1 million pounds of virgin polyethylene with post-consumer recycled material, or PCR, in food contact bags that you can buy at Walmart through Wada Farms, and Andy Boy romaine hearts packages. You can learn more about Emerald and Kevin’s work at empack.com — that’s all one word, no space, no dash. Emeraldpackaging.com.

The headline here isn’t that million pounds, even though that’s an encouraging piece of news. The headline is that Kevin started having this conversation in 2000, when the California Integrated Waste Management Board first measured plastic in landfills and asked the American Chemistry Council whether the industry might participate in a recycling system. And of course, the answer from the industry was no. Now, 26 years later, Kevin’s family-owned bag maker has become, in his own words, the canary in the coal mine for food-grade PCR — because no industry body, no FDA process beyond that letter of no objection we heard about, and no California regulator has built the certification, testing, or chain-of-custody infrastructure this circular economy needs to scale.

Emerald is doing the customer education itself, walking produce companies through the difference between food-grade PCR and what Kevin colorfully called “any old derelict PCR,” which can be kind of gray. You’ve seen this in some Coke bottles, for instance. That gap between what is technically possible and corporate aspirations is the real story behind the million pounds of diverted plastic waste.

Emerald Packaging’s home state, California, can teach the rest of the country. You may remember my recent conversation with Zena Harris of Green Spark Group, in which California’s climate disclosure law is forcing a digital nervous system into being across Hollywood’s supply chain — and that regulation is doing what regulation is supposed to do. But, as Kevin said, SB 54 may do the opposite. The law mandates a 65% reduction in single-use plastic waste by 2032 and sets a minimum PCR threshold. But Kevin pointed out that a pound-for-pound PCR credit, which would have encouraged people to replace virgin polyethylene with PCR, was wiped out of the rulemaking, so the fees are low enough that companies can hit early reduction targets through agricultural film collection and other low-hanging fruit, without actually addressing food-grade PCR. And yet, several years after the law was passed, conversations are just starting between CalRecycle, the California Air Resources Board, and packaging makers.

A mandate without the right price levers doesn’t drive the necessary transition. It delivers the cheapest path to compliance. And that’s a useful warning for every other state currently writing extended producer responsibility laws — including California, Colorado, Maine, and Minnesota — where the design choices are being made right now that will determine whether or not food-grade PCR ever becomes economical at scale, or stays stuck in the boutique end of the market.

And a third point is the one that I’m going to be pondering after this conversation, and that is about Circulus. It’s a PCR plant in California’s Central Valley that was backed by Texas private equity and was supposed to be the supply-side answer to food-grade PCR, and it lasted only 18 months before Dow Chemical bought what remained, closed the California facility, while keeping an Oklahoma one running and moving slowly on a third site in Georgia. Kevin’s argument is that family-owned manufacturers, who can de-emphasize quarterly profit, are doing more to push PCR forward today than the capital pools that are theoretically supposed to fund our energy and sustainability transition.

That maps closely to the lessons from my recent conversation with Disney Petit at LiquiDonate — circular infrastructure works when there is an immediate economic pull, as her platform creates by saving retailers money the day they sign up, and it stalls when investors are asked to wait for a market that requires a mandate, a law, to exist. So the case for patient capital is also a case for mandates designed well enough to create the demand that patience requires.

The billions of pounds of produce packaging that are shipped each year is not a problem one bag maker, one retailer, or one state can solve. And the 25-year arc of Kevin’s career argues that we’ve been waiting for the wrong thing. The technology has existed. It does exist now. The willing operators have existed — a few of them. But what’s been missing is the policy architecture, the certification backbone, and the capital structure that would let these operators do at scale what one family-owned company has now proven is possible at 30% PCR levels in produce packaging. The next legislative cycle in every EPR state is where that may be decided, and we’ll be tracking it on the show.

So stay tuned, folks. And if this conversation moved you, could you do one thing for the show this week? Pick a single episode from the archive of more than 550 interviews and send it to just one person who hasn’t heard us yet. A short review on your favorite podcast platform is the other way to help, because folks, you’re the amplifiers that can spread more ideas to create less waste. So please tell your friends, your family, your co-workers, the people you meet on the street, that they can find Sustainability In Your Ear on Apple Podcasts, Spotify, iHeartRadio, Audible, or whatever purveyor of podcast goodness they prefer.

Thank you for your support. I’m Mitch Ratcliffe. This is Sustainability In Your Ear, and we’ll be back with another innovator interview soon. In the meantime, folks, take care of yourself, take care of one another, and let’s all take care of this beautiful planet of ours. Have a Green Day.

The post Sustainability In Your Ear: Emerald Packaging CEO Kevin Kelly Delivers Recycled Produce Packaging appeared first on Earth911.

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How to Store Food So It Lasts Weeks  

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Have you ever opened your fridge and found a carton of moldy strawberries you didn’t get to in time? It’s happened to the best of us.

In the US alone, we waste 40 percent of our food. That hits us both in our gut and wallet: The average American household loses $2,913 a year to food waste.

How to Store Food So It Lasts Weeks  

Why does this happen? A big culprit is simply not storing food properly. Ex: keeping milk in the fridge door when it should be on one of the shelves, then wondering why it went bad so fast.

Most of our food is stored in plastic containers or bags, which can speed up the decomposition process. Plastic is also a known endocrine disruptor, so limiting your exposure to it is ideal.

Here’s how to properly store your food so it lasts weeks, not days, without plastic.

produce storage

If you throw all your produce as-is into the fridge after buying it, please stop.

When you keep your produce in plastic bags and containers they’re more susceptible to rotting. This is especially true of greens which get slimy and shrivel up.

As a general rule of thumb:

  • Wash produce before you eat it, not before you store it. Especially berries.
  • Before shopping for more food, make a note of what you already have and plan meals around the older food.
  • Choose the right containers to keep food in tip-top shape (more on this later).
  • Check labels before putting your food away, as many products carry storage instructions (ex: Peanut butter or jams may say refrigerate after opening).

Personally, I have several hacks for keeping my monthly grocery budget to $300 a month. And it helps I meal plan and prep too!

A quick guide to storing produce:

  • Lettuce – chop lettuce, store in airtight container with a cloth on top
  • Cucumbers – wrap in cloth towel and store in airtight container
  • Potatoes and onions – mortal enemies, store separately in a cool dry place
  • Herbs – store like bouquets of flowers, mostly in the fridge. Mint and basil can go in a dark and cool corner on countertop
  • Carrots and celery – chop and store in a glass of water in the fridge
  • Mushrooms – brown paper bag in the fridge
  • Berries – store in airtight containers in fridge
  • Citrus – on countertop, but if it starts to get wrinkly, place in a bowl of water in your fridge
  • Apples and bananas – room temperature
  • Avocado – Let them ripen at room temperature before storing in the fridge
  • Zucchini, squash – Roam free in crisper drawer
  • Kale, asparagus, broccoli, broccolini – cut the ends off and store it like a bouquet of flowers in fridge
  • Tomato and garlic – store on the countertop. Pro tip: Stop garlic from spoiling by tying bulbs in panty hose and hang them up
How to Store Food So It Lasts Weeks  

food storage containers

Supporting your local farmers market and local refillery make it easier to shop plastic-free. Most produce is package-free and has no produce stickers, and dry goods can be placed inside your own containers.

But if you don’t have access to those, you can still find what you need in most grocery stores. Try to prioritize package-free produce whenever you can. Alternatively, stick to paper, cardboard, and glass packaging as these are easier to recycle/upcycle.

If plastic is unavoidable, aim for products packaging in rigid plastics #1 (PET) and #2 (HDPE), as these are often considered more recyclable than soft plastics. Though some grocery stores do offer take-back programs for soft plastics worth looking into.

Once you’re home, you’ll want to transfer produce and dry goods into the proper containers. Here are some plastic-free options I recommend.

the swag bag

The Swag bags are made from unbleached, unseeded cotton and are scientifically proven to keep fruit and veg fresh for two weeks or more. They come with color coded trim that makes for easy organization and can be used to store fruits (not bananas!), veggies, leafy greens and herbs.

To use, you’ll want to machine wash and dry it first, then dampen The Swag under tap. Wring out excess water before packing your produce of choice and storing it in the crisper drawer.

At the end of its life, Swag Bags are fully compostable. Love a full-circle product!

silicone bags

Silicone bags, like Stasher bags, are great for storing leftovers, marinating food, and freezing food. I especially love using them to save up my vegetable scraps for homemade veggie stock.

Stasher bags come in various sizes, from a pocket 2-pack to a gallon. And some bags even have flat bottoms, enabling them to stand up.

Stasher Bags are freezer, dishwasher, and oven safe. And at the end of its life, your bag can be recycled with Terracycle to avoid waste.

RELATED: Is Silicone Plastic? Here’s What You Need to Know

glass snapware and jars

I love to upcycle empty marinara and jam jars – they’re great for repurposing around the kitchen! One of my favorite uses for them is storing my herbs and produce like bouquets in the fridge.  

However, some produce requires a bit more space (like chopped lettuce), so investing in glass snapware is handy.

OXO’s BPA-free borosilicate glass container sets are spill-proof and seal with a snap. The 12-piece set comes in a variety of sizes, fit for any use. They can go from freezer, to oven, to fridge without a problem (just make sure to remove the lid before microwaving or putting in the oven).

It’s dishwasher safe, plus you can remove the silicone seal to make cleaning easy. They’re perfect for nesting and stacking, making them ideal for optimizing storage space.

beeswax wraps

Beeswrap is a great alternative to plastic wrap, and it can be used to store a variety of items like produce, cheese, bread, and more. You can also use it to cover a jar, a pie dish, a bowl, or even fold into a snack pouch.

Beeswraps are made from organic cotton, beeswax, plant oil and tree resin. But they do carry vegan wraps as well, made using candelilla wax. Both are compostable at the end of their life!

To use, just wrap the item of your choice and secure it using the warmth of your hands. Clean using cold water, mild dish soap, and then air dry. If it no longer sticks to itself, it’s time for a refresh (though with proper care, they can last up to a year).

metal tiffins

Metal tiffins are wonderful for storing food you intend to travel with, like commuting to work or on a picnic. ECO Lunch Box creates Tri Bentos that are 3 layers that stack and clip together. Made from stainless steel, it’s built to last.

The 3-layer design allows you to pack three separate foods, perfect for when you don’t want flavors mixing together. It’s also dishwasher safe, making it easy to clean.

There’s no plastic and its reusable for years to come. But if you want a leakproof metal tiffin, try their Bento Wet Box, which contains silicone gaskets.

How to Store Food So It Lasts Weeks  

fridge organization

Not every area of your fridge is created equal. Different shelves and drawers should be used to store different foods for the best longevity.

It’s also a great idea to have a ‘use it up!’ basket where you store a bunch of food on the verge of going bad. Keep this somewhere you can easily see so you remember to reach for it. 

The fridge door: This is the warmest part of your fridge so use it for items that are less sensitive to temperature. Condiments, sauces, sodas, and bottles of juice do well here.

Top shelf: This is where the most consistent temperature is, so anything you intend to eat right away, or leftovers, should be kept here.

Bottom shelf: These are the coldest, so store raw items like fish, meat, dairy and eggs here. It also helps prevent cross-contamination.

Crisper drawers: One is high humidity (ideal for thin-skinned veggies and leafy greens), another is low humidity (ideal for ethylene-emitting fruits). Don’t overpack crisper drawers, as this can also cause accelerated spoilage. Aim to only fill a quarter of the way. I highly recommend laying some cloth towels down onto your crisper drawers, as this will help absorb excess moisture and reduce cleanup. Make sure you replace it every week.

Freezer: Make sure you label everything you freeze, including what kind of food it is, the date you made/bought it. Make sure the older foods face the front so you can easily use it up. You can freeze all kinds of things from nuts to cake to cooked pasta – not just fruits and veggies!

So, what are your tips for storing food? Let me know in the comments!

The post How to Store Food So It Lasts Weeks   appeared first on Going Zero Waste.

How to Store Food So It Lasts Weeks  

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Tips For Reducing Plastic Exposure With a Baby

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Most baby items contain a lot of plastic: Plastic rattles, plastic bottles, polyester clothes – and yes, plastic diapers.

But plastic materials can emit phthalates which can potentially disrupt the endocrine system and be detrimental to human health. Phthalates are mainly used as plasticizers added to polyvinyl chloride (PVC) plastics for a softening effect.

This post was sponsored by Kudos. All thoughts and opinions are my own; for more information, please see my disclosure policy.

For babies, phthalates can lurk in items like teethers, squeeze toys or bath books. And the problem lies when baby goes to suck or chew on these items, or puts their hands in their mouth after handling them. Even just crawling on the floor where dust and synthetic carpet fibers are can increase exposure.

Babies are especially sensitive to harmful chemicals because their bodies and brains are still developing. According to a recent study, children’s exposure to phthalates adversely affected their levels of reproductive hormones, anogenital distance and thyroid function.

Unfortunately plastic can be hard to avoid with a newborn, especially with disposable diapers needing plastic to be efficient. And being a new parent is already hard enough without tacking on shame or guilt.

However, there are steps you can take to reduce baby’s plastic exposure. You don’t have to do all of these, but even trying just one non toxic swap helps!

Tips For Reducing Plastic Exposure With a Baby

rethink your diapers

Many diaper components are made up of plastic, giving it that waterproof quality mothers need to get through the day.

Reusable cloth diapers are a great option, but they’re not always accessible due to how expensive they are. Plus, not everyone has a laundry machine in their homes, making washing them more challenging. And if you utilize daycare, some centers may not accept cloth diapers due to concerns about sanitation and storage space.

Disposables tend to be cheaper and easier to find, but they’re not all created equal. It’s best to prioritize brands that minimize the amount of plastic in their products.

That’s where Kudos comes in, the first disposable diaper brand with a 100% cotton liner. To be clear, Kudos still have plastic in them (like all disposable diapers), but they’re the first to switch out the plastic topsheet (i.e. that inner liner of the diaper) for cotton. The liner matters because it’s the part touching your baby’s most sensitive area.

Their U.S. sourced cotton is dry processed without water, chemicals, or process heat. This ensures it’s breathable and hypoallergenic for baby.

Best of all, Kudos was designed by a mom (and an MIT engineer) who understands no one wants their baby exposed to harsh chemicals. For that reason, the brand’s diapers are made without lotions, fragrances, natural latex, parabens, and phthalates.

On top of this, Kudos are OEKO-TEX STANDARD 100 certified, use FSC certified wood pulp for their cores, and are Totally Chlorine Free (TCF).

Lets break down why each of those matter:

  • OEKO TEX STANDARD 100 certified means every component of the product has been tested for harmful substances, and found safe for human health.
  • FSC certified wood pulp means the wood pulp Kudos sources for the core of their diapers comes from sustainably managed forests.
  • Totally Chlorine Free (TCG) means there is no chlorine used to bleach the diapers (a process done to make diapers appear whiter and cleaner). Chlorine bleaching leaves behind toxic residue or chemical by-products called dioxins which the World Health Organization (WHO) warns can harm children’s reproductive and immune systems.

Plus, Kudos diapers are designed for strong overnight performance with award-winning and patented DoubleDry absorbency. Aka, two absorption layers instead of the usual one, allowing for 12+ hour absorbency! Comfort without sacrificing efficiency.

RELATED: 7 Best Non Toxic Diapers For Babies

Tips For Reducing Plastic Exposure With a Baby

be selective with toys

Many baby toys, from rattles to activity toys, are made from plastic. Most babies explore the world by putting things in their mouths, so it’s important to prioritize plastic-free toys when possible.

If you can, choose toys made from wool, natural fabrics, or natural rubber when possible. Some examples include cotton plushies, wooden play blocks, and natural rubber teethers. For plushies, just make sure the insides are also stuffed with natural materials (like cotton or wool), instead of plastic foams.

For tummy time, try to use non toxic tummy time mats and play gyms. Even just using a soft natural fiber blanket works. Lalo and Lorena Canals both create play rugs and mats made with polyester-free materials.

For when baby gets a little older, it’s also a good idea to rethink other art supplies too. Many crayons, paints and markers contain plastic and other synthetic ingredients. Try to look into beeswax crayons and plant-based paints when possible.

You can make edible fingerpaint for six month olds using cornflour and natural food coloring. That way, if baby gets any in their mouth, it’s no problem!

Woodlark also has some wonderful natural DIYs safe for kids, like homemade chalk and naturally dyed playdough. These DIYs are suitable for slightly older children, so it can be good to save for later down the line.

Tips For Reducing Plastic Exposure With a Baby

choose natural fibers

Many baby clothes are made from synthetic fabrics like polyester, rayon blends, and fleece. These are man-made materials, aka plastic, and not natural fibers.

Whenever possible, opt for better fiber options, such as organic cotton, hemp and wool. Check thrift stores and clothing swaps to cut down on costs and give clothes a second life (babies grow fast after all).

Train yourself to look for certifications like GOT (Global Organic Textile Standard) and OEKO-TEX, as this ensures fewer chemicals were used to treat the clothes.

Try to avoid confusing labels such as cotton blends (usually a mix of polyester and cotton), soft touch/ultra soft (refers to finishing processes), and bamboo (heavily processed through chemicals).

Obviously, people are going to gift baby a ton of clothes. So if you can’t fully avoid synthetics, make sure to wash it before first wear using gentle, fragrance-free detergent. And immediately replace once the fabric tears or shows signs of break down.

This also pertains to rugs and baby blankets: Whenever possible, try to choose natural fibers like cotton or wool over synthetic materials. This will further reduce baby’s exposure to microplastics.

don’t heat up plastic

A new study shows that plastic baby bottles, when heated or shaken, release microplastics into the liquid. Because of this, bottle-fed infants around the world may be consuming more than 1.5 million particles of microplastics per day on average.

Consider switching to glass baby bottles if you can. If that’s not an option, rethink your bottle preparation routine. Try heating up formula in a glass container, letting it cool, then transferring it to a plastic bottle.

Avoid using the microwave to heat up both breastmilk and formula, as this can lead to pockets of superheated water next to the plastic, triggering more microplastics to shed.

If you’re up to solids, consider making your own baby food and storing them in upcycled glass jars you can reheat without issue. Just steam or boil fruits and vegetables, then puree them in a blender before transferring them to airtight containers (ideally glass).

For your sanity, you can also consider freezing homemade baby food in silicone molds, then reheating on the stove in a pot. Souper Cubes makes 100% FDA food-grade silicone molds and their ‘cookie tray’ is perfect for freezing breastmilk or solids in small increments. Their lids are also BPA-free.

So, how are you reducing baby’s plastic exposure? Let me know in the comments!

And, a huge thank you to Kudos for sponsoring this post. Be sure to visit Kudos.com to get their hands on their 100% plastic-liner free diapers!

The post Tips For Reducing Plastic Exposure With a Baby appeared first on Going Zero Waste.

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Sustainability In Your Ear: IFT’s Brendan Niemira on Why Food Science Is Climate Science

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About a quarter of global greenhouse gas emissions come from the food system, but the public conversation about food and climate keeps getting stuck at the two ends of the chain — what farmers grow on one side, what consumers buy on the other. The middle of that chain — processing, packaging, distribution, storage — is where most of the practical climate levers actually live, and it is the part you almost never see. Brendan Niemira, Chief Science and Technology Officer at the Institute of Food Technologists (IFT), wants us to look there. Brendan spent more than 25 years at the USDA Agricultural Research Service leading a team of 30-plus scientists developing non-thermal treatments — cold plasma, high-intensity light, irradiation — that kill foodborne pathogens on produce, meat, poultry, and shellfish without cooking the food. He stepped into the IFT role on December 1, 2025, and joins Sustainability In Your Ear to walk through IFT’s new white paper, Food Science & Technology Solutions for Mitigating and Adapting to Climate Change, which lays out a roadmap covering circular bioeconomy practices, AI-enabled supply chain resilience, reusing food waste, precision fermentation, and cellular agriculture.

Brendan Niemira, Chief Science and Technology Officer at the Institute of Food Technologists, is our guest on Sustainability In Your Ear.

Brendan describes food safety as a three-legged stool — exclusion, containment, and eradication — and notes that in a warming world the first leg is getting harder. Pathogens travel further, persist longer, and show up in places they didn’t used to, with warming oceans already expanding Vibrio bacteria in shellfish that previously didn’t carry them. That reframes food safety as climate adaptation work — and it lands at the moment when federal research capacity is being thinned out. The conversation then opens into the ultra-processed food debate, where IFT is pressing the case that nutritional quality, not processing intensity, should define dietary guidance, because pasteurized milk, shelf-stable beans, and a deep-fried snack cake are all “processed,” and collapsing them into a single category hobbles the very technologies that extend shelf life and cut food waste. Brendan closes on the structural shift coming next: humans domesticated about 50 animal species over 25,000 years of agriculture, but precision fermentation — built on whole genome sequencing and metabolomics — opens up trillions of possible microbial community combinations, each able to turn side streams and waste streams into dairy proteins, vitamins, flocculants for water treatment, and food ingredients. Garbage in, gumdrops out, as he puts it. We’re not there yet, but the trajectory is clear.

To learn more about IFT’s work and download the climate white paper, visit ift.org.

Interview Transcript

Mitch Ratcliffe  (0:09)

Hello, good morning, good afternoon, or good evening, wherever you are in this beautiful planet of ours. Welcome to Sustainability In Your Ear. This is the podcast conversation about accelerating the transition to a sustainable, carbon-neutral society. I’m your host, Mitch Ratcliffe. Thanks for joining the conversation today.

We’re going to talk about food. Food is responsible for roughly a quarter of global greenhouse gas emissions each year, and the climate is now responsible for a growing share of what happens to our food. Food systems face dramatic challenges. Droughts are reshaping olive country in the Mediterranean. Warming oceans are increasing the frequency of shellfish pathogen outbreaks. Hurricanes are taking out manufacturing facilities. Sea level rise may flood key ports where food flows, and fluctuating precipitation is driving mycotoxin contamination in crops. And that’s only a partial list.

The food system must feed 8 billion people while the conditions it was designed for are unwinding underneath it. Meanwhile, the public conversation about food and climate gets stuck at the two ends of the chain: agriculture on one side, consumer choice on the other. But our guest today wants us to pay attention to what happens in between—the processing, packaging, distribution, and storage that turn a fall harvest into something you can eat in February. That middle segment is where a quarter century of food science meets the climate problem, and where most of the practical levers actually live.

Brendan Niemira is the Chief Science and Technology Officer at the Institute of Food Technologists, a Chicago-based scientific association that has served as the voice of the global food science community since 1939. Its 200,000-member network spans academia, government, and industry. He stepped into this role on December 1, 2025, after more than 25 years at the USDA Agricultural Research Service, where he led a team of more than 30 scientists, engineers, and students developing tools to kill foodborne pathogens on produce, meat, poultry, and shellfish.

Brendan’s specialty is non-thermal food safety systems that use cold plasma, high-intensity monochromatic light, irradiation, and pulsed light treatments to disinfect food without cooking it. He’s published more than 200 peer-reviewed papers, holds patents on the technology, and the 2024 citation rankings place him in the top 0.01% of food scientists worldwide.

Brendan joins IFT at a moment when food science is being pulled in two directions at once. On one side, climate pressure on supply chains, food safety, and resource efficiency is intensifying—the subject of IFT’s new white paper, Food Science & Technology Solutions for Mitigating and Adapting to Climate Change, which lays out a roadmap for circular bioeconomy practices, AI-enabled supply chain resilience, food waste valorization, and emerging technologies like cellular agriculture and precision fermentation—that is, growing food in vats.

On the other side, the public and political conversation about food is fixated on ultra-processed food, and the MAHA Commission—the Make America Healthy Again Commission—frames processing itself as the central problem rather than part of the solution. IFT has been one of the loudest scientific voices arguing for definitions grounded in nutritional quality rather than processing intensity. That’s a position that’s both scientifically defensible and complicated by the fact that IFT membership includes much of the food industry.

So we’re going to talk with Brendan about what the climate case for a redesign of the food system is, what IFT’s recent white paper does and doesn’t quantify, and where precision fermentation and cellular agriculture actually stand in 2026. We’ll also look into why food safety remains under-researched within climate science, and how IFT is navigating the MAHA debate. To learn more about IFT’s work, visit ift.org; the white paper we’ll be discussing is available there as well.

The climate fight runs through the food we eat, but most of the action is happening in the part of the supply chain that nobody sees. So let’s find out what Brendan Niemira sees right after this brief commercial break.

[COMMERCIAL BREAK]

Welcome to the show, Brendan. How are you doing today?

Brendan Niemira  (4:46)

I’m doing great, Mitch. How are you?

Mitch Ratcliffe  (4:49)

I’m well. It’s a beautiful morning here in Southern Oregon, and I’m excited about this conversation. You spent 25 years at the USDA. What does the food system look like from this new vantage point at IFT? How’s it different from the perspective at the lab bench?

Brendan Niemira  (4:59)

Well, first let me say that I really enjoyed being a scientist for the USDA. There were a lot of great scientists working at the USDA, and I was absolutely proud to be one of them. Even with the recent losses, there are great scientists, engineers, and subject matter experts in different areas of the federal research continuum. The research done in those labs remains a crucial part of the overall science landscape for the US.

My work as a food microbiologist with the USDA Agricultural Research Service was focused on food safety and advanced food processing technologies—again, to improve food safety and extend shelf life. Now, as the Chief Science and Technology Officer for IFT, I get to engage with all of the technical areas of food science: microbiology, chemistry, sensory science, sustainability, food laws, and regulations. I also get to engage in the larger space around advocacy and science communication. I get to work with colleagues across the whole food system—all the way from primary producers like farmers and ranchers, to processors, product developers, all the way to nutritionists and retailers. So I get a much bigger-picture view.

Mitch Ratcliffe  (5:56)

When you think of it from that perspective—from the industry side—what do you think the key issues we need to consider as a nation are in our food system as it stands today?

Brendan Niemira  (6:08)

Food has to be safe, healthy, and wholesome, but it also has to be available, it has to be sustainable, and it has to be the kind of food that people will want to eat. It doesn’t matter if you produce something that’s super healthy and even super affordable; if it doesn’t meet the cultural needs of what people want to eat, if it doesn’t meet their expectations for how it looks, how it tastes, how it performs in their lifestyle, then it’s going to stay on the shelves, and all that science that you did to produce this product is not going to be any good, because it’s not going to provide any nutritional benefit to people.

Mitch Ratcliffe  (6:43)

IFT draws a sharp line between food processing—what you do to the ingredients—and food formulation, which is the ingredient list itself. Why does that distinction matter, and why has the public conversation lost that distinction?

Brendan Niemira  (6:56)

Well, we draw that distinction because if you take either one of those aspects alone—just the ingredient list, or just the ingredient processing—neither one is going to give you a complete indication of the healthfulness or the nutrient value of the food. If you use either one just as a simple shorthand—you say, well, there’s a certain thing on the list of ingredients, or a certain thing was done to that stuff—you miss the mark. You’re going to have to take both of them into account to look at the total healthfulness of the food.

Part of the issue with the public conversation is that, frankly, it’s a little bit more straightforward to give short, simple messages about which foods are healthy and which foods are not. Look for this ingredient, or look for that processing step, and it’s a thumbs up or a thumbs down. The fact that it’s simple is true, even if those short, simple messages don’t give a complete or, frankly, a fully accurate picture. Food is more complicated than that, and complicated stories are harder to tell.

Mitch Ratcliffe  (7:53)

Our dialogue is, let’s just say, relatively simplistic right now. Are we diverging from the real issues we need to be exploring as a nation when we talk about the MAHA concerns?

Brendan Niemira  (8:05)

Science communication tries to make complex issues of science and nutrition, nutritional availability—even getting to things like cultural tolerance, cultural acceptability, economics, and all that sort of stuff—it tries to make these very complex issues understandable. Not everybody is a nutritionist; not everybody is an economist. People just want to be able to get food that they want to feed their family. They want it to be safe, they want it to be healthy, they want to be able to afford it, they want to be able to provide for their family, and they want to be able to enjoy it.

Food is about more than just nutrition. Food is about culture, food is about satisfaction, food is about joy. Those are things that simple stories can speak to, but the science behind this can be very complicated. So it’s the job of us here at IFT, and the job, really, of all science communicators, to take these complicated issues and present accurate, factual, complicated science information in a way that people can understand, and that they can use to make decisions on.

Mitch Ratcliffe  (9:08)

Having written about technology and sustainability and a variety of things over the years, I find that one of the challenges is that experts resort to their jargon, partly because it’s shorthand—it makes it easier to say something to somebody else—but it relies on an understanding of that jargon. Are we at an inflection point? I hate to put it this way, but is Bobby Kennedy simplifying this conversation in an important way?

Brendan Niemira  (9:36)

This is why science communication is a distinct discipline. You can be a terrific microbiologist or chemist or toxicologist or nutritionist or economist, but if you’re not able to communicate to people outside of your discipline, then you run the risk of miscommunication, where you’re trying to say something but you’re just not communicating accurately. And unfortunately, you also set up a situation where people can take what you say in your good-faith effort to explain it properly, take a word here or a sentence or a phrase, and things get misunderstood or taken out of context. When people draw conclusions from material that is misinterpreted, then base decisions on that, or policies based on that, you can get to a point where the science is over here, the communication is in the middle, it gets a little bit muddled, and then policies arising from that are based on something not directly related to what the science is actually telling you.

That’s why we try to support good science communication and try to give people tools to communicate the science. At IFT we bring a lot of different scientists together in different disciplines, and we try to give them the tools to make sure that people are understanding their science and connecting on it appropriately.

Mitch Ratcliffe  (10:56)

I think that’s a really important point: that we need to create full access to the conversation, so people who want to dig in further can go further and learn more, in order to deepen their understanding of the decisions they face, either as a consumer or as a policymaker. I’ll just give a quick shout-out to ift.org. We have lots and lots of information—some of which is intended for scientists, technicians, food scientists, and food technologists, and is very jargon-heavy—but we have a lot of information that is intended for the general public to consume, and that is intended for decision-makers in industry, academia, and government.

A moment ago, you talked about the food system needing to be sustainable. A recent meta-analysis found that processing, packaging, transport, and retail steps in the food process account for just a modest share of the overall greenhouse gas footprint of our food system—farm production and distribution account for most of the rest. If most of food’s climate damage is upstream, how big a sustainability lever can processing innovation actually be? Can we really lower the overall impact of our food?

Brendan Niemira  (12:03)

Well, you’re absolutely right, a lot of the impact is on primary production, and that’s why people are also working on reducing the carbon footprint, water usage, and overall sustainability impact at the primary production stage: farms, ranches, fisheries. If you go talk to groups like the American Society of Agronomy, the Crop Science Society of America, the Soil Science Society of America, the American Meat Science Association—all those folks—they are working hard. They’re doing all of that science to develop and implement ways to improve sustainability in terms of carbon footprint, water-use efficiency, land-use programs, wildlife setbacks, insect refugia, and a host of other approaches.

Now, IFT does food. We do food processing, food science, food technology. So we are in the center part of that continuum, but we are actively working with those other scientific organizations to support the work that falls under those sectors, the overall food system, and to improve what we can do in processing, packaging, transport, retail, and so on.

Mitch, I would say this is one of those cases where we can’t allow ourselves to be tripped up by the false thinking that if we can’t do everything, then we shouldn’t do anything. Our Sustainable Food Systems interest group is an active and vibrant part of all the food science that we support. There’s a lot of communication between what they are doing and what other efforts are underway in other societies and other parts of it.

Mitch Ratcliffe  (13:26)

Absolutely—we can’t let the perfect be the enemy of progress. We have to take important steps.

Brendan Niemira  (13:31)

Here at IFT, we’re doing what we can, and we are supporting the other people that are working in their areas as well.

Mitch Ratcliffe  (13:37)

When I read the white paper that I mentioned in the introduction, there was not a lot of quantified environmental data, but it seems to me that what you’re saying is that that’s an area we really need to dig into now. How do we do that?

Brendan Niemira  (13:50)

It’s by talking to people who are on the ground doing that work. I would not sit back here as somebody who focuses on food production and food science and go talk to a soil scientist and tell them what to do, or what they should be doing, or what I think is most important in their area. When we’re all focused on the same overall goal of improving sustainability and reducing the impact of how we grow, how we harvest, how we process, how we ship, and how we consume our foods, then we need to listen to each other. There are people who have expertise in lots of different areas.

Our food is complicated. People think, well, there’s an apple on the shelf, or there’s some hamburger in the cooler. Food is complicated—it really truly is. And all of the different people that are contributing in all the different ways, all up and down across the food system, the food continuum—we need to draw on their expertise and get together to solve problems that will work across the entire system. If one person working on just one part of it rolls out a solution and says, ‘Yep, I’ve done my thing, and all the rest of you should change to do what I want,’ then that may not be a usable solution, because it breaks other parts of the system. There has to be a holistic approach.

Mitch Ratcliffe  (15:04)

As you say that, I realize how hard it is just to get food from my garden at the beginning of the season onto a plate at the end of the year.

Brendan Niemira  (15:12)

Yeah, and that’s encompassing. There are different people who grow different products, different commodities, different regions. You grow different kinds of tomatoes in different parts of the country, and there are different ways of growing food. Even on a very, very small scale, it gets to be very complicated. You have to have a lot of different kinds of knowledge, a lot of different kinds of infrastructure, a lot of different kinds of expertise and equipment, and so on. Plus, you have to comply with different regulations, different laws controlling different sorts of commodities in different parts of the country at different times of the year. All of this knowledge has to come together and be brought to bear on the problem.

Mitch Ratcliffe  (15:50)

Again, it’s a huge storytelling problem, but we have to look at this as a system rather than a bunch of separate parts that don’t necessarily interact with everything else.

Brendan Niemira  (15:58)

Absolutely, absolutely. It’s all one. That’s why we talk about the food system and the food continuum, because going right from primary production through all the various stages of getting food to you, and then on the back side, taking food waste—say, away from restaurants at their point of sale, point of service, point of consumption—some of those aspects of where the food goes, and what kind of advantages we can gain from paying attention to where those nutrients are ending up.

Mitch Ratcliffe  (16:26)

One of the other—and probably the most shocking—parts of the white paper that I read was how our dietary recommendations are being undercut by climate change. For instance, the Mediterranean diet is recommended; it consists of olives, olive oil, tree nuts. But those come from regions that are warming 20% faster than the rest of the globe. How should we think about US dietary guidelines in terms of how climate stress is going to change the availability of food over the course of the next decades?

Brendan Niemira  (16:58)

I think it starts with a clear-eyed understanding of what it takes to grow, deliver, and consume food. If you’re saying, well, I’m going to lean into one kind of a diet or another—whether it’s the Mediterranean diet or other specialty diets, either recommended by your doctor, by a nutritionist, or recommended by your own cultural or societal predilections—where does that food come from? Is it grown locally? Is it shipped far away? Does it come from other parts of the country? Does it come from other countries?

And then you have to understand: this is what food costs—not just the money, but in terms of the carbon you’re using to produce the food, the water, the land use. Once you have that accurate information and you have an accurate understanding of what goes into producing the food, then you can start to make some other decisions about the health and nutritional benefits of the food that you’re consuming, or one aspect of it, and then you can make other decisions about the other sustainability parts of how you’re getting your food and how you’re eating it.

Mitch Ratcliffe  (18:07)

You mentioned the cuts we’ve seen in federal research recently. As a microbiologist, where do you think federal climate-health research should be focused at this point?

Brendan Niemira  (18:17)

My specific work with food microbiology was in food safety, and so I was always very concerned with understanding the risks for human pathogens on foods. Despite the best efforts of food producers, you still do have instances where you have E. coli, salmonella, or listeria on one commodity or another. The way that you respond to that—there’s a sort of three-legged stool of responding to a food safety problem from a microbiology and food safety standpoint.

You can prevent these harmful organisms from being on your food commodity in the first place—that’s called exclusion. That’s where you do water quality monitoring, you do land-use history analysis, you do exclusion activities to make sure that the bad bacteria or viruses or parasites don’t get on the food in the first place.

Then you have containment, which is a monitoring system. That’s where you do continuous testing of foods being produced at the point of production, point of packaging, when they’re in shipping. Sometimes you pull samples, you hold them back a little bit, you test to make sure there are no pathogens on them, and then if you find any, that’s when you do the recalls and the trace-back analysis. Our Global Food Traceability Center at IFT is working very hard to develop protocols so that if we have a problem, we know where it came from, we can trace that back, we can isolate it, and we can contain it.

Then the third leg of the stool is eradication—that is to say, you apply techniques and technologies that will eradicate potential organisms. In one big way, we heat. If you’ve got ground beef, you can cook that ground beef, and you apply a thermal process that kills any potential E. coli or anything that might be on it. Now, heat is one technique, but you can’t apply that to lettuce. That doesn’t really work, which is why my research—and other people’s research—is working on other kinds of processing technologies that you can apply to more sensitive foods: fresh fruits, vegetables, berries, melons, other sorts of more sensitive products. Different kinds of novel sanitizers in the organic space, non-thermal processing technologies, other sorts of interventions that will kill the organism so they can’t cause any harm. So you’ve got exclusion, containment, and eradication, and all these different efforts working together. Those are the kinds of research that you’re going to do to have a good food safety impact.

Mitch Ratcliffe  (20:56)

Well, because exclusion is getting harder—because of the rising temperatures globally encouraging the growth of more pathogens, or at least the propagation of more pathogens—it sounds like that’s raising the bar for containment and recall.

Brendan Niemira  (21:09)

Yeah. If you find yourself in a situation where one of those things is not an option, or you’re not able to do it as well as you were before, then you lean into the other two. If effective technologies for eradication don’t exist, well, that’s where you need to put some research dollars in to create them.

I’ll give you an example. Years and years ago, we had lots and lots of outbreaks on sprouts. Sprouts were the cause of continuous outbreaks again and again, and research was put into place to find: how can we eliminate E. coli and salmonella on sprouts so they can be as safe, healthy, and wholesome as they can possibly be? But just because we were working on eradication steps does not mean we were ignoring the other two. There were things like seed certification processes to make sure the seed coming into these sprouting facilities is as healthy as it can be. There were containment efforts—let’s do better trace-back analysis, let’s do better testing, so that we know what’s on there, so we can act when we find it.

So it’s not a case of, ‘Well, we’re just going to work on one and ignore the other two.’ You’ve got to have an understanding of what the problem is. You can address all the different aspects of science at once. I would say this is one of the issues that happens when you start to see cuts in science: then you have to start making some hard decisions—well, we’re going to dial back on one and we’re going to keep our remaining resources and put them into one of the others. Maybe you’re leaving yourself in a situation where two years from now or five years from now, you might say to yourself, ‘Darn, I really wish we’d been working on that.’

Mitch Ratcliffe  (22:45)

Do you think that the private sector can step into the gap that has opened? Or are we really at a point where we need to seriously reconsider our federal funding for food science research?

Brendan Niemira  (22:55)

Private funding—corporate funding—has always been a huge part of food science research. Companies fund their own research, and then there’s funding through grants and consortia funding larger works. Industry funds provide grants for academic researchers, and academic research is a huge part of this. Government research is a huge part of this. And in a time when you’re looking at research funding that is cut or under threat, one of the unwanted outcomes is that there’s research that’s not being done.

Some of our advocacy priorities at IFT include seeing that we want food science research—including food microbiology, food safety, food toxicology, whether it’s chemical toxicology, chemical safety issues, or biological safety issues. We want to see that funding. We’d like to see it increase, honestly, but at least we’d like to see it not cut. Because you can’t have good data without good science, and you can’t make good decisions without good data. So, if you want to be able to make good decisions and develop good policies, you need good data, and for that, you need good science.

Mitch Ratcliffe  (24:10)

We certainly have had a foundation of solid data in the United States for the past 50 years. I think we’ve got a great sense of the problems that we need to talk about. Let’s take a quick commercial break, folks. We’re going to come right back and talk more with Brendan.

[COMMERCIAL BREAK]

Welcome back to Sustainability In Your Ear. Let’s get back to the conversation with Brendan Niemira. He is the Chief Science and Technology Officer at the Institute of Food Technologists, a 200,000-member network focused on food production and safety.

Brendan, let’s talk about bugs. The paper discusses a Costa Rican study where they’re taking a variety of food waste to farm edible insects. What’s the realistic potential for adoption of food made of insect protein in the United States, and is there a path even to regulatory approval for that in this day and age?

Brendan Niemira  (25:07)

Okay, here’s the thing. I actually just wrote a book chapter on edible insects and digging into all the ins and outs of this, so I happen to have a lot of this fresh in my mind. There are only a very small number of animals that we can take things that humans can’t eat—like cellulose—and convert. Humans can’t eat grass; humans can’t digest grass or the cellulosic material. Historically, the way that we have made cellulose into something that we can eat is to feed it to an animal and then eat the animal. Right now we do that with cows and other ruminants.

But you can do that with crickets. Crickets have some advantages over cows: they use a lot less space, they have a shorter generation time, so you can be more responsive to market changes, they use less water, they use less energy, and so on. But then at the end of the day, you have this insect protein, and what’s the realistic prospect for that?

I would say that, because of the cultural nature of Western society, Western society does not have a cultural heritage of entomophagy—eating bugs. That’s the Greek word for it. There are other parts of the world that do have a cultural heritage of this, and so they have lower cultural barriers to having insect proteins as part of the diet, either as just edible insects—as a commodity, where you look down and say, hey, here’s a cinnamon-crunch-flavored cricket. These are products that are on the market.

Mitch Ratcliffe  (26:44)

I’ve tried these. They’re not the worst thing in the world, but they’re also not something that most people would pop in their mouth at a movie theater.

Brendan Niemira  (26:50)

Well, certainly not in the US, and not in most Western societies that derive their cultural heritage from Europe. So if you’re not going to have these things that are identifiable as an insect, could you have insect protein powder as part of an insect supplement? I think these things are still in the market. I’ve tried it. I’ve got insect powder, and—you know, put my money where my mouth is—I’ve made brownies and cookies with cricket powder. They taste like brownies and cookies. It was okay.

As a large-scale process, I think you have to start with the cultural issue and the consumer issue, because if you’re going to make a product that—let’s generalize—very few people want to buy, it’s a very, very niche product. Then you are going to have that process remain a niche process, and so the overall impact on large issues of sustainability, or carbon usage, or moving away from conventional animal sources or plant sources of protein, is going to be kind of limited.

Where you might see much more of a penetration, however, is in taking these insect protein sources and using them as feeds for aquaculture. Right now, fish are not really able to digest soybean meal very well, so you can’t raise fish the same way that you raise cows and chickens. They’re trying to work to breed new kinds of trout, let’s say, that are better able to use soybean meals so you can get some of those economies of scale. But if you can lean into insect protein production, you essentially use the insect farms almost as a kind of bioreactor to turn cellulose—indigestible cellulose—into a digestible form of protein that can then be processed through aquaculture or chicken farms, conventional animal agriculture, that then would go into the human food supply.

I think it is still kind of a long way away, at least in the United States, from a time when insect proteins are going to be a significant or a major part of our daily diet. The FDA rules on insect proteins and edible insects, right now, are that they have to be safe and wholesome. They have to be tested for human pathogens, and so on. These insects have to be in a production facility that is dedicated to that production—they cannot be wild caught. So you can’t just go out into your local meadow and swing a net and start collecting crickets. They have to—

Mitch Ratcliffe  (29:30)

They might be contaminated with pesticides.

Brendan Niemira  (29:33)

Pesticides, who knows—there might be other pathogens on them, there might be fungi on them, there might be potentially heavy metal contamination. So these have to be grown in a dedicated production facility. The FDA is certainly on the ball in terms of having an understanding of the potential risks for some of these things, and they have put rules in place to make sure that if insects are produced as human food, they adhere to safety rules and regulations.

Mitch Ratcliffe  (29:58)

The metaphor of the insect as a bioreactor with legs makes a lot of sense to me. But precision fermentation using bioreactors is another one of the paper’s big bets, and I’ve personally been involved in trying to raise some funding to create dairy proteins using acetate fermentation, which would reduce the need for concentrated animal feeding operations, so dairy’s environmental impact could be drastically reduced. Can you explain how precision fermentation works for our listeners?

Brendan Niemira  (30:30)

Sure, absolutely. Precision fermentation is a really fascinating area of research right now. The work that we’re doing with whole genome sequencing and proteomics and metabolomics has just led to opening a whole new chapter in what we’re doing with fermentation.

What is precision fermentation, versus conventional fermentation? People have been fermenting foods for thousands of years, relying on yeast and bacteria to process raw ingredients and turn them into edible foods—everything from beer to bread to kimchi. Those microorganisms only ate certain things, and from a metabolic standpoint, they only produced certain things. They were useful because they were able to break down cellulose and hemicellulose into digestible sugars for humans. They’re able to take food which was not edible or provided very little nutritive value, into things that do provide nutritive value for us when we consume them.

But because it was gathering wild strains—and even after you get into the Louis Pasteur days of breeding new strains of yeast to make better beer—it was still kind of old-school breeding to get better fermentation cultures. Now, thanks to modern food science, we can really dig into the cellular, molecular microbial ecology. I mentioned whole genome sequencing, microbial community metabolomics, and so on. We can specify what metabolite or nutrient we want to produce, and we can design a multi-species microbial ecology that will produce it, and we can do that based on specific inputs.

Bacteria in the wild almost never live alone. You never have one species of bacteria; you have multiple species of bacteria all working together in conjunction with other kinds of fungi, and so on, to produce lots of different kinds of metabolites. Now we have a much greater understanding of that multi-species microbial economy.

The way I like to think of it is, if you imagine Little House on the Prairie, and you’ve got families—settlers—going out into this wide-open space, and you’ve got 50 families in some state, they establish a town, and that town behaves in a certain way. The behavior of that town will change dramatically if you introduce one person that comes in and opens up a church, and now the behavior of the town changes. The behavior of that town will change dramatically if one person comes into town and opens up a casino. If you have a church and a casino, even though they represent only very minor components of the overall population, they create this incredibly complex interaction—metabolomics, consumption, behavior. You get complex inputs, complex outputs.

Up till the last 10 years, a lot of this stuff has just been so complicated, such a black box. We have a good understanding now—a much clearer understanding. So we can take side-stream products from food processing, we can take waste-stream products from food waste, and we can lean into precision fermentation, design communities of microbes, give them the feedstocks that we want, and we can get valuable nutrients out the other side.

Mitch Ratcliffe  (33:48)

What can we make?

Brendan Niemira  (33:50)

Well, if you want to make lactic acid, you want to make certain kinds of vitamins, you want to make certain kinds of proteins, you want to do conversions of things. There are a lot of things that are useful in the food industry. You can make surfactants, you can make flocculants. Flocculants are stuff that, if you’ve got a bunch of solids suspended in material, you add a flocculant, and it causes everything to clump together and drop out, so you get clean water out the other side.

Mitch Ratcliffe  (34:19)

So, to put a finer point on it, we can make both food materials and materials that help us process a variety of things, including our waste.

Brendan Niemira  (34:29)

Correct. Absolutely. Flocculants are used very extensively in wastewater production, where you’ve got a lot of suspended organic matter, or you’ve got a lot of other suspended material. You add in some flocculants, all that stuff clumps up, and it drops out, and that really simplifies the process of filtration and cleaning the water, so you can get clean water back into the environment.

From a food standpoint—stepping away from the wastewater stuff—let’s say that you’re producing beer, you’re producing wine, you’re producing yogurt, you’re producing some other kind of liquid product. You might add one of these ingredients to cause oil droplets to remain suspended, or to cause sediments to drop out, or to give you better colors, or to give you different kinds of nutrients, or different kinds of vitamin production. All of these things can be the result of precision fermentation, because we have that understanding of what the microbes are doing, what they’re eating, and what they’re producing.

There’s a lot of research that’s going into this right now to work out those molecular details, those metabolomics details, and the position is to scale it up and then put it through its paces. Let’s get that cost engineering analysis. Let’s scale it up; see what’s it going to cost, where the weak points are, where we need to improve. So that you can then feed into developing a business case around it, selling your product, and working on consumer acceptance to get stuff out in the real world.

Mitch Ratcliffe  (35:51)

Going back to simplification: what we’re talking about is that we have been farming as a species now for 25,000 years with macro-level cattle and products. Where we are moving now is micro-scale relationships with nature that allow us to produce our food and other forms of materials and supplies.

Brendan Niemira  (36:14)

Right. So in conventional agriculture, let’s be generous—there are 50 species of animals that we use in animal agriculture, and these animals are used to take things that we can’t eat and turn them into things that we can eat or things that we want to eat. You’ve got cows, you’ve got chickens, you’ve got hogs, you’ve got goats, sheep, and so on. But it’s a relatively short list.

If you’re going from conventional vertebrate animals to insects, there are thousands and thousands of species of insects, only a small handful of which have really been looked at for optimization. Each one is capable of metabolizing different sorts of things, they live in different kinds of communities. And when you then go to the microbial world, you’ve got millions of kinds of organisms that you can use, and if you look at the different kinds of microbial community combinations, the numbers scale incredibly—like trillions of different kinds of combinations of microbial communities that you can create and cultivate and use in these bioreactor kind of environments, each of which eats different things and produces different things.

The goal is always to produce food and nutrients and food processing materials that are safe, healthy, wholesome, available, and sustainable. When you start to lift your eyes up to the skies and see all the possibilities out there, it really becomes—I don’t want to say magical, because I’m a scientist—but it becomes amazing to think about all the things that we could do if we were able to lean into the kind of science that would allow us to take advantage of all these different things.

Mitch Ratcliffe  (38:02)

It is magical in the sense that Arthur C. Clarke meant it: any sufficiently advanced technology appears to be magic until it becomes normalized.

Brendan Niemira  (38:11)

Just imagine that you had some kind of a tank and you put in garbage and you get out gumdrops. Wow, that’s magic. Well, okay, obviously we’re oversimplifying, because there are all the various steps involved in that. But at IFT, what we’re trying to do is bring together all of the different food scientists and food technologists who have the knowledge that will allow us to do some of those things—to increase the food supply, make it safer, make it more wholesome, make it more available, and do it in a way that people can access and that they can have knowledge and confidence in using.

Mitch Ratcliffe  (38:50)

Another topic in the paper was cultivated meats, and this is something that we’ve had folks on the show talking about several times. In 2013, a burger grown in the lab cost about $300,000, and it’s under $40 today. We’re talking about meat that is coming out of a lab, not something processed to appear like meat. Where’s that technology realistically today? Because that number is 10 years old.

Brendan Niemira  (39:16)

It’s getting better. I don’t recall exactly what the latest numbers on that are—whether it’s gone down to $20 or $15 or where it is—but this is one of the big areas of technology that people are looking at. Arthur C. Clarke might have predicted this back in 1955, but actually, I believe it was Winston Churchill who predicted this. I’m trying to remember the quote, but he said something like, someday we’re going to be able to raise chicken legs without having to raise a whole chicken.

Are we there yet? Well, we’re not quite there yet, but there’s been a lot of work that’s been done on this. Cellular agriculture, now, to create meat cells, whether they’re from pork or beef or chicken or fish, to grow these out so that they look, taste, perform, and smell like—I’m not saying like the real thing, because they are the real thing, and this is ultimately what it is, but like conventional, traditional things that everybody is used to.

Part of the work that’s gone into it has been to show that, yeah, you can do this—you can produce these, and they look like a burger, tastes like a burger. But can you do it in a way that’s going to allow you to make that available to people, so that it’s not just a very, very billionaire niche novelty product? That’s part of the challenge, but I think that’s part of the challenge with any kind of food technology innovation.

Mitch, you start in the lab, and you begin with saying, well, is this even possible? And once you’ve demonstrated that it’s possible, then you start to develop that out, and you say, well, how do we lean into some of the engineering stuff to make it realistic, and realism falls in—what people will be willing to buy, from a cultural acceptability standpoint, from their expectation of what food is, how much it’s going to cost, how available it’s going to be, and what are the inputs necessary to create it? That’ll dictate a lot of the overall feel and the overall landscape in which these new products are going to operate.

Mitch Ratcliffe  (41:36)

It’s a data problem to a very great degree, and one of the areas the paper goes into in depth is how AI-driven supply chain modeling and various forms of traceability can perform as climate adaptation tools. Where are those technologies actually deployed today at commercial scale that you might be aware of? And do you have any evidence that they’re actually reducing emissions, reducing the overall impact of our food system on the planet?

Brendan Niemira  (42:00)

A lot of the AI tools—I can tell you what the AI tools are doing now, and probably by the time this show airs, they might have changed.

Mitch Ratcliffe  (42:09)

Obsolescence is an hourly thing today.

Brendan Niemira  (42:12)

AI tools are moving so fast. But AI is one of those areas where, if you want to know how much something costs, or how much water you’re using to produce it, or how much of an impact you’re having—being able to go into the data and ask sophisticated questions of complicated datasets is one of the things that AI is very, very good at. It does it quickly, so you can get to: what are the trends, what are the key points, what are the key pain points, where do we need to lean in and do more research and do better, so that we can get a better outcome on the back side.

Mitch Ratcliffe  (42:48)

So we’re just beginning in that process, along with the leaps that we’re taking in various forms of fermentation and cellular agriculture. Can you paint a picture of where you think the food system should be in 10 years in order for us to start to transition through the climate era?

Brendan Niemira  (43:06)

The food system should be more holistic. That, I think, is one of the things that will make a big difference in terms of our overall ability to respond to issues of sustainability. It encompasses everything that falls under that. Right now there are disparate areas of science and disparate areas of scientific inquiry that are a little bit isolated.

I like to make the joke: if you’ve got an apple on the tree and you’ve got a bacteria on that apple, it’s a plant pathology problem. But as soon as the apple falls from the tree—well, now it’s a food microbiology problem. You need to get the plant pathologist and the food microbiologist talking to each other so they have an understanding of the continuum. I think if we’re going to respond to these large, complicated problems, then we need to have a greater connection between different areas and different scientific disciplines, so that we can adopt and create that holistic approach.

Mitch Ratcliffe  (44:04)

Well, IFT is doing a lot of work to articulate that. You mentioned ift.org earlier. How do people follow your work? What do you recommend they do to keep track and keep at the cutting edge, so they understand these things as they evolve?

Brendan Niemira  (44:19)

Well, you can join IFT. That’s an easy one. If you go to ift.org, there’s membership information right there. We’re a great group of folks, very active and very involved in all kinds of different areas of food science and food technology. We make a big effort to publicize what we’re trying to do, the science that’s done, the research that we connect. When we have all the different areas—people working within the field of food science come to the meeting and they connect with us—academia, industry, and government members of IFT—when we connect them all together, we publish, like the white papers we’re talking about right now. We do press releases, we do commentary on different things, we engage in media responses, all kinds of stuff. Some of this is kind of hot-button issue of the day, and other times we comment on larger scientific issues—big landscape issues that are going to affect us now and tomorrow, and over the next 20 years.

Mitch Ratcliffe  (45:24)

Well, Brendan, thanks. This has been an eye-opening conversation, really interesting.

Brendan Niemira  (45:27)

Well, Mitch, I’ve had a lot of fun with it. I really appreciate your having me on the show.

Mitch Ratcliffe  (45:34)

Welcome back to Sustainability In Your Ear. You’ve been listening to my conversation with Brendan Niemira. He is Chief Science and Technology Officer at the Institute of Food Technologists, the Chicago-based scientific society that has connected food scientists across academia, government, and industry since 1939. You can learn more about IFT’s work and read that new white paper we discussed, Food Science & Technology Solutions for Mitigating and Adapting to Climate Change, at ift.org.

Most of the climate fight in food is happening in the middle of the supply chain, where the public has almost no visibility, and the policy debate keeps looking somewhere else. Brendan described a three-legged stool for food safety—exclusion, containment, and eradication—noting that as the planet warms, exclusion gets harder. That’s because pathogens can travel further, persist longer, and show up in places they didn’t used to. That single observation reframes food safety as climate adaptation work. And it lands at exactly the moment when federal research capacity at agencies like the USDA Agricultural Research Service is being thinned out. Roughly a quarter of global greenhouse gas emissions come from the food system, and the people best positioned to redesign safety and efficiency at the processing, packaging, and distribution layers of our food system are being asked to do more with less.

The first idea worth elevating from our conversation is the distinction that IFT keeps insisting on between food processing and food formulation. In other words, the question of what we should do to the ingredients, instead of what’s included in the ingredient list, is critical to the sustainability and health outcomes of what we eat. Brendan is right that the thumbs-up, thumbs-down approach we see in federal decisions these days may drive engagement, but it confuses policy.

The MAHA Commission’s framing treats processing intensity as the problem, and that collapses a category that includes both deep-fried snack cakes and shelf-stable beans, both ultra-formulated soda and pasteurized milk, into grossly simplified yes-no, us-versus-them choices. That’s not what we need right now.

The climate consequences matter. Many of the technologies that extend shelf life, cut food waste, and reduce cold-chain energy demand involve processing. If we regulate processing, treating it as a proxy for harm, we hobble some of the most useful tools we have for cutting the system’s environmental footprint and improving its safety. IFT’s response—to define nutritional quality by what the food does in the body, not by how it was made—is scientifically defensible. It is also, as Brendan acknowledged in his own way, complicated by the fact that IFT membership includes the companies whose products would be reclassified under any new rule.

The second idea I want to dig into for a moment is microbial agriculture as a structural shift in what farming means. Farming in 50 years will be as unrecognizable to us as today’s agricultural system would be to a farmer plucked from 1890, when 43% of Americans worked on farms. Humans had domesticated perhaps 50 animal species over 25,000 years of agriculture, and Brendan’s point is that precision fermentation, built on whole genome sequencing and metabolomics, opens up access to trillions of possible microbial community combinations. Precision fermentation can take side streams and waste streams from existing food processing and convert them into all sorts of things—dairy proteins, food ingredients, even in water treatment systems.

That’s a circular bioeconomy story, and one that all of you who’ve been listening for years are aware of. It aligns with the case made by my recent guest, Jasper Steinhausen, that sustainability should be a profitability lever, not just a cost center. We have the opportunity to invent entire new industries here, folks.

The third idea is one that we return to most often, and that’s holism—thinking in systems. The climate problem doesn’t respect the disciplinary boundaries that scientists observe every day. The IFT white paper’s call for AI-enabled supply chain modeling sits right at the center of this argument. That’s not because AI is magic, but because the food system data we rely on is fragmented across many actors who don’t currently talk to each other, and pulling that data into a coherent picture is the kind of work that modern LLMs are actually good at.

The critical issue here is that federal research cuts don’t just slow individual programs—they erode the connective tissue between disciplines, and the connective tissue is where climate adaptation has to happen. Innovation is the product of diverse solutions being combined in new ways, and the most unexpected connections often yield the greatest impact. So we need more cross-disciplinary discussion, not less.

The food system is being asked to feed 8 billion people under conditions that it wasn’t designed for, with less federal science capacity, a public conversation that mistakes processing for poison, and a set of emerging technologies that are scientifically ready but culturally challenging—as our discussion about insect protein showed.

So here’s the headline to remember from my conversation with Brendan Niemira: IFT is making the case that food science is climate science, and we’re going to be watching how that argument lands as the MAHA debate continues, and as the 2026 dietary guidelines evolve. Hopefully they won’t mutate too much.

If this episode gave you something to chew on, please share it with someone in your world to make new connections possible. And would you consider leaving a review of Sustainability In Your Ear on Apple Podcasts, Spotify, iHeartRadio, Audible, or any of the other purveyors of podcast goodness where you can listen to the show? You folks are the amplifiers that help spread more ideas to create less waste. And our archive of more than 550 episodes is there anytime you want to dig deeper.

Thanks, folks, for your support. I’m Mitch Ratcliffe. This is Sustainability In Your Ear, and we will be back with another innovator interview soon. In the meantime, take care of yourself, take care of one another, and let’s all take care of this beautiful planet of ours. Have a green day.

The post Sustainability In Your Ear: IFT’s Brendan Niemira on Why Food Science Is Climate Science appeared first on Earth911.

https://earth911.com/podcast/sustainability-in-your-ear-ifts-brendan-niemira-on-why-food-science-is-climate-science/

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