Weather Guard Lightning Tech

Repurposing Retired Turbine Blades with REGEN Fiber
Wind turbine blades are getting a fresh new life thanks to REGEN Fiber’s innovative recycling process! Their mechanical process turns old blades into top-notch construction materials. REGEN’s can turn any blade into strong, clean fiber that passes all the tests. With wind farms desperate for sustainable solutions, this Iowa-based startup is gearing up to start recycling blades at scale. Their new facilities will give old blades a new purpose in buildings, roads and more as the wind industry upgrades to bigger and better turbines. Out with the old, in with the recycled – REGEN Fiber is spearheading a recycling revolution for the wind sector.
Check out REGEN Fiber
Contact Jeff Woods! jwoods@regenfiber.com
Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!
Allen Hall: I’m Allen Hall and I’m here with my good friend Joel Saxum and on this special edition of the Uptime Wind Energy podcast, we have a really interesting topic. As of 2020, there were over 720,000 tons of blade material around the world that needed to be disposed of or recycled. With more wind farms being built every year, this number will continue to grow.
Landfilling the blades is problematic. Their large size makes transportation and burial difficult and expensive. So finding an effective way to recycle the blades is becoming an urgent priority for the wind industry. Companies and researchers are currently exploring how to design future turbine blades for easier recycling, but wind farm operators need better recycling and disposal options for existing old blades, some promising recycling methods are being developed. And we are speaking with 1 of the companies investing in new recycling methods, REGEN Fiber. Our guest today is Jeff Woods, director of business development at Travero and Travero is the parent company of REGEN Fiber. Jeff, Welcome to the podcast.
Jeff Woods: Thank you.
Allen Hall: Obviously, we know we have a lot of problems with old blades and in the United States. It does create a lot of publicity of pictures, of blades being buried and more recently in Iowa where you are and also down in Texas.
There’s been some disposal issues where blades have been sitting out for a long time and haven’t been recycled like they were supposed to be. And this is creating quite the clamor for wind turbine OEMs and operators.
Jeff Woods: It is. It’s a problem that I think when the industry got rolling
decades ago, there was a lot of passion about getting a renewable energy resource literally up in the air and running to produce electricity in the region here, particularly in the central Midwest, where we’ve got more wind tunnels and you can shake a stick at quite literally and, for a long period of time, there really wasn’t a lot of problems.
Yeah, a few blades were getting damaged through lightning or storms or hail or whatnot. But boy, in the last I’ll Five, seven, 10 years as some of these farms have approached, the 20 year mark in particular, which is generally accepted as a benchmark time for the lifespan for some of the original blades that are out there.
They’re coming down they’re stressed, they’ve been damaged. They need to be replaced. You’ve got the inflation reduction act now which is compelling even more ferns to absolutely amp up on steroids. What the future of wind energy production in the United States looks like. So you have a lot of companies that are talking about going in and repowering existing turbines, knocking existing turbines down entirely and replacing them with much bigger much more efficient units.
And that’s all great, but if you’re in this part of the world you’re quite aware of piles of blades stack up in certain parts of Texas certain parts of Iowa Nebraska, Wyoming, a lot of blades that have been landfilled. You said 720, 000 tons of material out there that needs to be processed.
There’s obviously over 70, 000 towers in the United States today and more coming. And I just don’t thank the industry or society in general today for a wind energy source that is other otherwise sustainable and circular wants to know that these are being buried in landfills whether it’s in whole or in part.
And right now the current incumbent recycling solution is to have them used as a co combustion product with coal in cement processing in kilns around the Midwest. And I think it’s certainly better than landfilling, but I think there’s people now questioning, is that really a sustainable use. Yeah it’s better than coal, but is that longterm what we need to do with blades? I think that’s compelled a lot of firms to look at what can we do with the wind blade when it comes down out of the sky. And we’re certainly one of those firms. And since we’re here in Iowa and ultimately our parent company is Alliant Energy, the third largest regulated wind producer in the United States.
So it’s something that corporately that we have very much on our mind down the road. For what’s. What are we going to do with these blades when they come down? And it’s an active discussion topic with anybody you talk to that’s in the industry today.
Allen Hall: And I think because you’re located in Iowa, the pressure is really on for your local area.
We were looking at the stats for 2022 and 100 percent of energy delivered by MidAmerican, which is your energy provider in Iowa, was 100 percent renewable. So it tells you how much renewable energy is being generated in Iowa, and it’s typically somewhere at least 60 percent of that is wind. That’s amazing amount of wind energy, and we have driven through Iowa, and I’m from Nebraska originally, so I’m in Iowa occasionally.
It’s remarkable how the landscape has changed in terms of wind energy that it has become a really valuable resource for Iowa. But it also has to have the end of life approach, what happens at end of life, because you’re, with the IRA bill, and we were just down in Texas, where a lot of repowering is happening, there are blades all over the place.
And you, I think it has really become an imperative for companies like you have, Regen you’re bringing new ideas to the forefront here and trying to do something different besides burning the blades and I want, can you walk through what your solution is and what your regens approaches to recycling turbine blades?
Jeff Woods: Yeah, sure. And I’ll start with how this all got it’s origins, if you will .We’re partners with a firm in Des Moines, Iowa folks that come from the fiber industry that also have a materials handling background. And, as they drove around Iowa and saw all these blades and started reading the newspapers about what are we going to do with these things other than put them in a landfill or burn them with their background they thought there, there might be means to do this in a different fashion.
And there are certainly people looking at other types of processes and having some success. Those generally involve heat and chemicals, thermal reactions, and all kinds of fancy terms. Our approach is, maybe a little more Iowa right? It’s a little more simple. I use the analogy of sometimes the best things start out with a couple of guys in the garage and that’s how this started.
And then really when we met them, how can we scale this up to a point where you’re dealing with an entire blade or an entire tower coming to you in a short period of time and reprocessing it, which gets into a whole litany of other issues that the industry faces. And I would contend will be other
issues down the road, which is how are you transporting these efficiently? Are we want to make sure we’re not transporting these blades halfway across the country. Cause that’s going to be the next carbon footprint reduction thing that the industry needs to be aware of is you can’t take blades from Eastern Oregon to west of the Mississippi river or close to it.
That, that is very expensive. And It’s it just uses a lot of carbon, right? So our solution is largely, it’s entirely really mechanical. It brings together the best of some of the industries that we see out here some stuff from grain processing, some stuff from traditional recycling.
And it’s a lot of rinse and repeat. And I can’t get into too many deals. We have a patent pending on it, but it’s really, our desire is to, you talk to the folks that own the wind farms, are there major contractors that are doing the work? And it’s interesting because the industry from my perspective has a lot of different people that like to do things different ways.
Some firms like to control each piece individually. I’ll work with the contractor on getting it to the ground and I’ll work with the person doing what I call the field work and I’ll work with you separately As the recycler, if you will. To other folks that are like, just take care of my problem.
I don’t want to deal with it. I just want a sustainable solution that I can tell that I’ve got a certificate of recycling or certificate of otherwise beneficial destruction, I’ll call it. We’re really willing to work with anybody in a different way, the different way they want. We’ve met a lot of people in this space at some of the events that we’ve been to.
I think there’s a lot of very qualified and capable people out there that can do everything from the field work to the shredding the niche gets into the recycling solutions a little bit and that’s where we
stand.
Allen Hall: I bet. I think we first met your company down in, at New Orleans at ACP.
Jeff Woods: We did.
Allen Hall: Yeah. There was nobody else that was talking recycling at that convention, which was very odd because it’s such an important part of the life cycle of renewable energy. It just seemed like we would run into more companies like yours and we didn’t. So that’s why we’re talking to you. But, when we had that first discussion, I was really trying to understand what you do what is the magic here?
And I think you broke it down really well at the time, which is you’re not bringing the blaze to your facility to get machined up. They’re coming to you in football size pieces.
Is that right?
Jeff Woods: Generally speaking, if you talk football and less that’s in the sweet spot, that’s in that four to six inch chunk range and down.
Cause when the folks in the field are doing the work there, the blades land there when they show up. And they’ve got two weeks to get it off the job site. Cut it into sections and those sections traditionally get transported someplace and then shred or a firm brings in a mobile shredder and does field shredding.
So what we’re really dealing with is the chunks we’ve ran things through our pilot facility. Some of the pieces were, three inches wide and two foot long down to fibers. And somewhere in between is really our sweet spot, but we can introduce those to what we’re building here in Cedar Rapids of Fairfax, Iowa, actually, our main line operation, which will be our biggest production facility.
We can feed that feedstock into the front end of the system and a few minutes later on the back end of the processing line outcomes, we have the ability to actually make different sized products. So if you think about what’s going into it, it’s the composites and the fibers. It’s the balsa wood.
It’s the foam, there’s some residual metals in there from lightning wire and other things. We have magnets that are in the system, right? And as we do our slough, it’s, we have the ability to separate out certain sizes at certain parts in the line. And then do some finishing, if you will, of the product at the end that gets it into different states.
We have the ability to turn it into certain sizes of fibers. We’ve tested with various people fibers that are what I’m going to call pencil like, that almost compete as a mini rebar, if you will and could actually be used in those types of applications. If you think about…
Road construction, highway construction some of it might be that type of product all the way down to the powders and any process that like ours where you do, you’ve naturally got what we refer to as fines, right? A percentage of material that is down, or if it gets a little off spec, it makes sense just to grind it into a powder.
And that has applications flowable fill sub bases for roads, things of that nature. We’re very pleased with all, any scale of the process that we’ve done so far we’ve gotten very similar results. And the testing on those various results has all been the same to meet, certain accreditations by labs that have to say, your product meets and performs at these certain industry accepted specifications for the ends used that we’re targeting.
But it’s pretty, it’s it’s a long process. We do a lot of different things to it in the middle of it. But so far, knock on wood without the use of heat and chemicals We’re able to get the end products from the blade into products that are desired by certain markets.
Joel Saxum: A couple of questions, and basically boiling back. One thing was, I like the idea of, it’s almost, your processes are almost agricultural so I like the concept of Occam’s razor, if you’ve ever heard of that, being basically like, a lot of times, the simplest solution is the answer. So instead of involving pyrolysis and heat and all the energy that takes or some complicated chemical formulas and then, all of the struggles that those can come with as far as, pollution or anything like that or, getting rid of them in certain ways.
You’ve boiled it down to something I like. I like the term very Iowa like. It’s very mechanical. We have some processes here. One of the, one of the questions then would be. The first one, and this is just one for my own interest. How many different products have you guys produced to date?
Different solutions, different kind of, like you said, roadbed, I’m sticking to that one because that’s what I said the other day, I said roadbed materials is great but yeah, so how many different solutions are
you guys putting out?
Jeff Woods: Yeah, maybe not five different solutions, but five different products that have applications in different things, if that makes sense.
So products that can be used as flowable fill. Perhaps with some additives, something of a fly ash replacement, it has certain pozzolanic capabilities and then we’ve had interest from both molding compound companies, and I think if you talk, frankly, if you talk to other people in the space that are in the business of recycling wind turbine blades, you’re going to hear some, but it’s not like we’re doing anything revolutionary in terms of end markets because other people are going after bolt molding and sheet molding compound companies.
And then just a lot of people that just want to know, can we put that in, can we use that and make it an additive and siding for houses, trims for houses, could it be used in other types of applications? I think the thing with us, you talked about some of the folks that have tried this early on and, maybe struggled is.
I think we’re a little less obsessed with trying to come up with an actual end product, as opposed to a product that people can use in their applications. Part of what we’re trying to do is stay in our lane and be a recycler that makes a reliable product with a good life cycle assessment score that can displace carbon in certain applications, like the concrete industry.
That’s a big differentiator between us is I’m not trying to turn it, return it to virgin fiber, if that makes sense.
Joel Saxum: And so that’s the question that we came up with, right? Was when we talked on the podcast the other day about this, the issues that are going on in the market right now, that if you’re reading the news about wind industry, you know what we’re talking about.
But it was Rosemary brought this up and it was very smart. Concept is. Okay, say we’re talking structural concrete. Now, structural concrete has to be pressure tested, mag tested, all these different tests to make sure that it gets to a certain strength. Now, and we all, we can all understand that as engineers and armchair engineers, wherever you are, you want to make sure that your product that you’re putting out is good.
Now, if it’s structural concrete, say in the base of wind, Wind Tower Foundations, it has to have certain PSI, certain strengths, certain flexibilities even. How do we make sure that the products that you guys are producing, because as we know, inside the blade, like you said earlier, foam, balsa wood, resins mats, all these different components, how do we make sure that when that gets ground up or gets put into certain things, that when if it was the product was to go to concrete, you don’t end up with Foam in the concrete or, how does the end product users know that the product that they’re getting from you is of high enough quality?
Will pass those standards where labs are testing it to make sure. How do you guys do
that?
Jeff Woods: So I’d say that really two answers to that. One is through our material separation capabilities where the foams and the balsas really get pulverized down into the soil stabilization type materials. And then through our process, we have a good means of getting what I’m going to just broadly refer to as good, clean fiber.
That I think you probably saw examples of it in New Orleans, Allen where we had bowls of the various hydroponics that we were there. And when people run their hands through the, we’ll soon have a video on our website where people can go in and see. And I’ve, I’m actually distributing some powders that are going into a cement truck in my hands.
And it’s amazing how clean it is. To that point, we have then tested those clean fibers and mixes thereof in accredited labs to meet certain ASTM standards and passed with really outstanding performance. Some of the quirks of our product are that it actually helps the absorption of other materials.
It’s good stuff. And then ultimately what what an end user, wants to know on the end use application at the wind industry. Is what are your processes around that? Are you going to be ISO certified? Are you going to have all, and ISO certification comes with, you have to be in production for a little while and have certain plans and all that, but certainly in our purview and our pre work is all about being ISO certified from a quality perspective and using good consistent feedstocks.
Which, this material is generally as we move forward, some of this stuff has sat around Iowa for a long period of time, but it stays, it’s shelf life is really good, albeit there’s a few trees growing out of some of it in certain locations that gotta be cleaned up at some point.
Joel Saxum: Some rattlesnake eggs, and maybe a rabbit or two.
Jeff Woods: They’ve made a Jeff Woods mascot, it’s a critter running around a blade pile in a place I won’t mention, but it’s a little furrier than I am, I know that. But yeah, it’s just… Doing things right and being open and transparent with your customers about what they want, our solutions are, and working with them together.
Joel Saxum: The commercial question I want to ask is, as this problem of recycling wind turbine blades has become more mainstream, more and more mainstream, you’re starting to see, because I’m always active on LinkedIn people pop up, company pop, company X, company Y, company Z, hey, we recycle blades, hey, we recycle blades, will you guys take Recycled blades from these others, say, we would almost call them subcontractors, right?
Because there’s people that’ll go out, someone will contract them to, to remove their blades and recycle them. They may not have their own recycling process, but they’re really good at getting the blades down, getting them cut up, figure out the logistics, and maybe getting them to you guys. Do you
guys do that?
Jeff Woods: Yeah, so we’re agnostic as to where the blade comes from. We’ve, I think to date, we’ve received blades from probably, and keep in mind, we’re not up and running yet we’re gonna have one facility operational around the end of the year, the main facility in Cedar Rapids here second quarter ish next year but in terms of where the blades are, we’ve got people calling us from coast to coast, quite literally It’s amazing to me, particularly since the Inflation Reduction Act came out, how many people are suddenly in the space of I grind blades.
I process blades. Sometimes it feels like anybody that’s ever ran a wood chipper thinks they’re in the blade recycling business. But you know what, that’s their space for them to figure out and their headaches. Whether it’s some of the major blade manufacturers, or some of the big engineering firms, or contractors that have been engaged to take down the blades, to mom and pops, if you will, that call us saying, I’ve got three blades coming from here.
Is this something that you would be interested in taking? We talk to everybody, we just to know what type of blade we’re dealing with for planning purposes more than anything.
Allen Hall: I want to ask a question that actually Rosemary asked during our podcast, which was, there’s a variety of different kinds of resin materials that are being used on blades and different manufacturers have different kind of approaches to things, so obviously the blades are slightly different.
Does that affect your end product at all of if they’re using a specific epoxy or polyurethane or whatever else is being used today, does that really matter in your process?
Jeff Woods: It has not. We have tested a RAM material from every blade manufacturer that I can think of all of whom have their own, McDonald’s secret sauce, so to speak, and how they do things.
And it just hasn’t mattered in terms of how it works and are running it through the actual operation. And nor has it mattered in terms of the testing results for the end product.
Allen Hall: That’s amazing. So your end customers then are they local to you for the product? There’s got to be a line of people at your doorstep ready to take the material because it does improve their existing products.
Especially for road bases and things like that, even concrete, right? It makes it stronger. Provides a lot of benefits. What is your in customer who are, who generally are they? Are they local? Are they national? Where are they coming from?
Jeff Woods: They’re all of the above. Keep in mind that a lot of the national firms that are in a concrete or asphalt industries, they might own 50 plants around the United States or 50 different companies around the United States or operations all over the United States of North America.
They are, I would say, literally could be anywhere. That said we do have a strong regional emphasis. I’m not going to exclude anybody and if they’re a thousand miles from here, they want all the material and the commercial terms are agreeable to all parties. That’s fine by Jeff. But certainly we want to A.
We’re an Iowa company trying to solve a problem that’s big in Iowa. So we do talk to a lot of Iowa companies about our solutions. And isn’t it a great message if, we could, we’re all doing this for each other and helping out ourselves. But there are certainly, if you look at the and I’m going to broadly label it as the concrete industry sometimes, and to an extent the aggregates industry and what they’re Scrutiny has been, as a contributor to global warming, they’re very interested in knowing that this solution is out there where, and these folks use massive amounts of reinforcing fibers in, whether it’s roadways, whether it’s, whether concrete or asphalt, whether it’s precast concrete, there’s just, to the pavers in your yard, right?
These folks use lots and lots of fiber and we’re just a fraction of it, right? We’re never going to displace virgin fiber under any scale, but I think that for a portion of their usage, we offer them a very compelling ESG message and carbon reduction footprint score. And most of those firms have significant goals to be reduced carbon or be carbon neutral by 2030.
So our timing is right by that. So strong interest from the industry. But consistent messaging also that it’s great you’ve got to meet performance scores to Joel’s points that are parallel with existing products cause they, they can’t be responsible for putting our material and I’m just going to a warehouse floor.
And then the owner calls up two years later, and guess what? I got cracks in the warehouse floor, right? The products got to perform and they compete every day against firms of all different types, shapes, and sizes. And some of them have more interest in compelling ESG messages than others.
We can’t be What I’m going to say we have to be cost neutral. The other third thing that, and this is going to sound a little bit funny but many of these companies are companies that have heard similar pitches before whether it’s from wind turbine blades, maybe at different levels. In other words, I want to give you chunks of this stuff, just throw it in a roadway, right?
Or I want to, I’ve given you fiber sources from other materials. That didn’t pan out. So there is a sense of, and there have been other people in the market that have tried it with other products. So we talked to people about putting our materials in fiber boards and things like that. There is a sense of this is all great.
We need to know you’re real, right? Because some of the things we talked about early on, Allen people are, that is very fresh and raw in certain people’s. Brains that sales pitches can be sales pitches. We need to know that you’re real, right? And legit.
Allen Hall: Does the state of Iowa play into this at all in terms of the state government, even local governments?
And are you seeing similar, anybody from a government standpoint say, Hey, REGEN this is really cool. What you’re doing in Iowa. Why don’t you come over to Wisconsin or where Joel is or come Oklahoma, Texas, obviously it seems like there’s a market for you and it would benefit the state that maybe the state regulators or even the legislature would be interested in bringing you down.
Jeff Woods: Yeah, the state of Iowa, certainly the agencies that we’ve talked to about it, and it’s really known that all of them are excited about our solution. Our outreach to other states, we’re really kicking in an earnest, through associations, so we’ll… We’ll start to get awareness out there, particularly as we look to take this to other locations.
So we’re not transporting those blades all over North America. I would say as much as the States, the wind industry is driving where they would like to see facilities, right? And it doesn’t take a rocket scientist to pull up any heat map on where our wind turbines in North America and say, where would these facilities make sense?
So I’m not disclosing any trade secrets there. And I would say that some of the potential end users that we’ve talked to that have become familiar with us through events like a world of concrete, or we’re going to the concrete expo next week, a huge event asphalt events that they say, man, we’d like to have that close to us because a lot of these firms went to sourcing fibers from overseas and felt some of the disruption in the supply chain that came right after COVID and the volatility and a supply of material.
And cost associated with it. So it’s, there’s a little bit of that reshoring aspect in there. So yeah, a lot of positive momentum for it. We just need to finish the job.
Allen Hall: And I know our listeners are going to be interested in picking this up, especially a lot of operators, right? So the operators in the United States are all looking for, like you’ve mentioned, they’re looking for recycling solutions, because if they’re not
already in the middle of a repower. They are planning repowers for the next five to 10 years, right? That takes, things take time and they need to be putting people like you in place as part of their repowering solution, right there to get the blades recycled and to use it for something beneficial to society and not just necessarily burn them like is currently happening.
So this is a really interesting approach. And I, as soon as your patent gets issued, I want to read it. I want to understand what goes on. And maybe if I’m on Iowa, maybe you can give me a little sneak peek through the factory.
Jeff Woods: We’ll walk you through the factory tomorrow. You’ll just be blindfolded.
Allen Hall: It’d make it a little difficult.
We really appreciate having you on the podcast.
How do people reach out to you and connect with you at REGEN?
Jeff Woods: So they can they can call me (319) 786-3698. Old guys like me still answer the phone once in a while. Or they can email at jwoods @regenfiber.com.
Allen Hall: And the website is regenfiber. com.
Thanks for being on the podcast and we love to have you back. So I’m serious, when you guys open the doors to outside eyes, we’ll be interested in taking a tour.
Jeff Woods: You’re more than welcome.
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Japan Backs Floating Wind, US Grid Sidelines Clean Energy
Weather Guard Lightning Tech

Japan Backs Floating Wind, US Grid Sidelines Clean Energy
Japan and the UK sign a $12 billion floating wind deal for 5.9 GW, Muehlhan buys Coverwind Solutions in Spain, and US grid reform stalls as MISO, PJM, and SPP fast-track fossil resources over wind.
Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTube, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!
The Uptime Wind Energy podcast, brought to you by StrikeTape. Protecting thousands of wind turbines from lightning damage worldwide. Visit striketape.com. And now your hosts
Allen Hall: Welcome to the Uptime Wind Energy podcast. I’m your host, Allen Hall. I’m here with Rosemary Barnes, just back from Japan, in Matthew’s stead. Yolanda Padron is on special assignment. Well, Rosemary, what happened in Japan? You, you spent a, a week touring the country and looking at, uh, some energy projects.
What did you learn?
Rosemary Barnes: I was there for just five, five nights. I went over for an, um, an, a systems engineering conference by INCOSE. I was doing a keynote presentation there, and also spoke to some of their… They’ve got this program, an international programming for, like, upcoming leaders. Um, and yeah, it was funny, the topic that I chose for [00:01:00] that was how you can combine an online presence with a serious professional career.
Uh, ’cause, you know, like, a lot of the advice that you see about building an online presence is, like, totally compat- incompatible with being taken seriously in a, uh, you know, in a, a job like engineering. So that was pretty fun. And then on the last day, I was able to arrange a tour of a community. Like, we went to this village near Fukushima, and they, a- after the Fukushima, uh, or the earthquake that led to the Fukushima, uh, shutdown, that town, some power lines came down, and that, that village was without power for three months.
So in response to that, they’re like, “Community power for the win.” At this place, like, there was literally steam coming out of the ground just, you know, randomly. It’s an onsen town, so you know, like, it’s, um, it’s built around tourism for these hot baths. And so they put in a couple of geothermal power plants, small ones, and, um, also some hydropower.
But the reason why I wanted to go there was ’cause, you know, ge- [00:02:00]geothermal is such an obvious solution for Japan, for the energy, but they only have… .3% of their electricity is generated by geothermal currently. And, um, the main reason is that the onsen community in Japan is really opposed to it. They’ve lobbied against it because they’re worried that, um, you know, the onsen community needs heat to come out, hot water to come out of the ground, and geothermal takes hot water out of the ground, so they’re just worried that they’re incompatible.
Um, now I think the science says that that’s not really true, that the, there isn’t, they’re not the same resource and that one doesn’t affect the other. The wastewater from the geothermal is not really wastewater. It’s just water that is not as hot as it was when it came up. Um, that goes down then into the onsen because it’s a good temperature.
And then some of the even cooler water, about 21, 23 degrees, they’re using that to raise shrimp.
Allen Hall: Well, just speaking of Japan, uh, the Japanese Prime Minister was just in the UK and a [00:03:00] big deal was signed between Japan and United Kingdom, £9 billion worth, which is about 12 billion US dollars, uh, to work together on 5.9 gigawatts of floating wind capacity in the UK, uh, across three different projects.
W- And the goal is to get some Japanese partners working with, uh, the UK companies involved with it to suss out how to do offshore wind. And as we all know, Japan is gonna, is headed there right now and is going to need a little bit of a primer on how to do it. And, and, well, they should because, uh, there’s been some really successful efforts in the UK and up north, Northern Europe.
Uh, so the, the goal of this is to, to get these projects underway and, and Japan’s committing all this money, which, uh, sure, it’s a nice boost to the UK at the moment. It gets a little turbulent over there if you’ve been watching the news. Rosemary [00:04:00] Tying back to your experience in Japan recently, is there a big push internally?
Do you see that internally in Japan for offshore wind and even offshore floating wind in Japan, or are they really prepping for it in country?
Rosemary Barnes: Yeah, I’d say I went over there thinking that Japan was, like, oddly not bothered about wind energy of any flavor. Um, ’cause, you know, like onshore wind, they’ve got problems because the good ri- wind resource is right on the ridges, and they’re getting just hammered by lightning, and they’ve got some, like, really interesting responses to how they think that they should manage that, that in my opinion are just gonna kill…
Like, you would never bother to have an onshore wind farm if these, um, regulations go ahead. So offshore they have got, um, a bit of a, an, a fixed bottom resource, and they’ve had several auction rounds geared towards that, but they’re, um, they haven’t gone well. I think that, like, people have promised… It, it’s a similar story to elsewhere in the world.
Uh, people have, like, bid, like, [00:05:00] bid down to quite low prices and then not been able to deliver and pulled out. Mitsubishi just recently paid some, uh, some huge penalty for not going ahead with a, a project. There isn’t actually that much fixed bottom potential, um, for Japan. So, um, if they wanna have a significant amount of wind energy in their grid, which they should, because they’re, like, honestly it is probably the best or one of the couple of best options to provide big chunks of their electricity supply, then it needs to be floating.
Um, and the government is actually pushing on that. I thought they weren’t doing too much, but I did talk to someone from this group, Flora. It is a group that is, um, that, that is trying to form partnerships with other countries, but also with manufacturers to try and set the framework up so that it can, like, l- lay the groundwork for commercialization to happen without being prescriptive.
Flora is in there [00:06:00] to try and, you know, get the pieces in place to be able to allow, um, you know, uh, innovation and competition to happen much, much faster.
Allen Hall: What’s the most complicated piece technically that needs to be solved before Japan can really move forward? Is it the money piece? I mean, um, um, I said technically, but I feel like there’s always this money aspect to it, which is important, but on the technology side, i- is it, is there any technology that remains to be solved or is it just the will to do it?
Rosemary Barnes: Basically in any engineering question, the answer is money, like, when you come down to it. So, like, it’s almost boring to say, yeah, it’s, it’s money. Floating offshore wind- Too hard, too niche for most people to consider it a mainstream thing, but it’s the legitimate, like, good contender for Japan. And you know what?
That presents opportunity. It can actually be good to have to do something hard. Um, and Japan has the opportunity to be the [00:07:00] country where, you know, it’s the country where floating wind makes the most sense, so they can be the ones, if they’re smart about it, they can be the ones where the smart technologies evolve.
There will at least be little niche things that they develop that will go on to succeed, and Japan really needs some new big manufacturing industry to… Like, their car industry is obviously, um, has been so important, the automotive manufacturing, and it’s declining now relative to China. Um, so I am also hopeful that they can, you know, build that up a bit more, but I don’t think that they’re going to, you know, topple China, so they are looking for new industries that will be the new…
Yeah, do for them what the auto industry did from, yeah, from the ’70s onwards. Actually, you know, like, you can tie it back in a nice loop back to the oil crisis in the ’70s because that’s when the world was like, “Oh, actually small, efficient cars are, are quite a smart idea.” And Japan had those because it was so [00:08:00] constrained in terms of, you know, the oil that it could bring in was expensive.
Not having their own fossil resources, they learned to conserve it, and then that turned out to be, you know, a big advantage for them.
Allen Hall: Using the 1970s gas price crisis and the movement towards Japanese cars in the United States, I mean, timing is everything. And Japan was in, uh, Honda in particular, was in the United States.
I think Toyota was too, if I remember correctly. And when gas prices went through the roof, uh, yeah, they were very efficient cars, and not the most reliable at the moment, but obviously they’ve changed quite a bit and s- they are, particularly Honda and Toyota, are probably two of the more reliable blan- brands you can buy in the States today.
So things change, right? You’re just getting your foot in the door. But that, that break point is, is coming pretty soon, I would say, in, in terms of timing. I- is it the right time for Japan to move into floating offshore? It’s gonna be within the next couple of years, don’t you think, Rosie?
Rosemary Barnes: Yeah, yeah, def- [00:09:00] definitely.
Um, and yeah, I mean, I, it, it, it does frustrate me that any money is being spent on, um, hydrogen and ammonia imports. I, I would just rather that they just, just, just do the LNG until you figure out alternatives.
Allen Hall: That makes more sense.
Rosemary Barnes: Gas is better than… You know, like ammonia, for example, they’re locking in these coal power plants for additional years, making investments, um, you know, thinking that this is gonna be part of their future.
They’re gonna end up burning coal, y- you know? At least gas is flexible enough to support renewables, and so it can, you know, like speed the rollout of, of wind. And they do have a fair bit of solar too in Japan. Floating solar, actually. They invented that there, and have actually got quite, quite a lot of it.
Allen Hall: Gas is gonna be the answer short term. I think in the relationship between the United States and Japan has always been pretty solid since after World War II, that the United States would be willing partners to help Japan stand up any [00:10:00] technology, probably except for wind, which is just bizarre.
Rosemary Barnes: One of your maybe, um, unexpected legacies in Japan was, I say you, I mean the USA, they’ve got, um, not just the, like, silly American power plug design where you’ve got, like, the parallel pins that just fall out, so they’ve got that.
But they also have 110 volts. Like, where else in the world is, is, thinks that’s a good idea? I had, um, my little travel steamer I’d taken over there, hairdryer, useless. Absolutely useless.
Allen Hall: That’s all you
Matthew Stead: need.
Rosemary Barnes: I blame you personally, Allen. I hold you personally responsible for my wrinkled clothing.
Allen Hall: Delamination and bondline failures in blades are difficult problems to detect early. These hidden issues can cost you millions in repairs and lost energy production. CIC NDT are specialists to detect these critical flaws before they become expensive burdens. Their nondestructive [00:11:00] test technology penetrates deep into blade materials to find voids and cracks traditional inspections completely miss.
CIC NDT maps every critical defect, delivers actionable reports, and provides support to get your blades back in service. So visit cicndt.com because catching blade problems early will save you millions
Well, the wind service sector is consolidating as we’ve all watched over the last year or two, and Mjolner Wind Service is one of the most aggressive buyers in the field. Uh, the Danish company has signed to acquire Cover Wind Solutions of Spain, including Cover Sun Solutions and Cover Renewable, with the deal expected to close by the end of June.
This is Mjolner’s 11th acquisition since 2023. Now, Cover Wind fills a geographic gap for Mjolner. Uh, they are [00:12:00] involved in Spain and France and, uh, already involved in covering the Nordics a little bit and Central Europe. So there’s a, a big play here, and, and decommissioning is really the, the story underneath of th- all this is on the decommissioning side.
Uh, Mjolner views turbine end-of-life services as an important future growth area, and obviously it is. Particularly in Spain, there’s been a lot of turbines that will be, uh, brought down and new turbines put up in the next 10 years, and Cover Wind gives Mjolner that ability. And as we all know, Mjolner just recently acquired our Canadian friends, AC883.
So yeah, they have been on quite the spin recently, and that’s not even Yeah, sl- a sliver of what’s happening on the consolidation effort, uh, we didn’t talk about last week, but we, we should have, which was Fairwind acquiring Rope Partner in the States. And Rope Partner is a [00:13:00] longtime blade repair company and has been seen for years, as long as I can remember honestly, as the go-to blade experts on complex repairs.
The, the, the most trained up, most, uh, technicians. On the technician side, they’re, they, they, they always had the highest trained people to what I remember, and also they would ta- tackle some of the most complex blade problems, and now they’re part of Fairwind. So there is movement, Matthew. A, a lot more than I thought there would be, because after COVID, a lot of companies just disappeared, but now it does seem like they’re being acquired, which is a, a good result, I guess.
Matthew Stead: Yeah, I think there’s a strong opportunity, and, uh, and maybe the first point is that actually doing an M&A successfully is actually really hard. Um, I, I’ve personally been through two, uh, two M&As, um, and it is, it is really hard to get an M&A right. And so I think, you know, [00:14:00] these companies are showing that, um, you learn, you can do better, and, you know, it, it, it is hard.
So congratulations for them for achieving that. Um, but the second part I think is also, you know, the industry maturing, uh, gaining scale is also, you know, necessary and, you know, driving, you know, but– and these people should be able to drive their, you know, better margins and so forth through, through scale.
So, you know, I, I think, um, I think we had a bit of quick chat about it previously, but, um, this is, you know, a really good thing.
Allen Hall: Does it change the way we think about, uh, independent service providers?
Matthew Stead: Yeah, I think it’s gonna continue. I mean, this is not the end of it. Um, you know, in– even in what we do, there’s been various, you know, mergers and acquisitions in, in our space or, and investments, you know, cross-investments.
So I, I just see this continuing. You know, like SkySpecs, um, you know, growing their, their CMS, um, business and their financial arm. Um, this is just gonna continue.
Allen Hall: [00:15:00] Is it more activity, uh, related to the availability of AI? It’s– It does seem like that’s playing into some of the decisions that are being made on the mergers and acquisition in renewables, is you start to see more discussion of, hey, we’re going to, uh, apply new techniques, machine learning.
A lot of times you’ll see that, particularly in Europe, and then here in the States it’s almost all AI, where they’re- In order to have a, a very successful AI venture, you need to bring in the brainpower to feed that AI. And it does seem like there’s a lot of, of senior companies getting grabbed that could be part of a larger artificial intelligence play.
Matthew Stead: You remind me of the, um, the dotcom boom and bust. I don’t know. I’m, I’m a little bit more skeptical, um, on the value actions on the, on the AI side of things.
Allen Hall: Really?
Matthew Stead: It certainly… It’s a massive, um, massive, um, transformation for the industry, and you know, I mean, what I, what, what we can all do is, is massive.
[00:16:00] But, um, my former employer, a consulting business, bought a AI company for a billion dollars, and I, I, I just can’t see the value. So, um, anyway, I’m, I’m a bit skeptical about valuations and AI, and, um, I’m not as bullish as many people are.
Allen Hall: Really? Uh, because it does seem like more recently, the shift has been from the number of engineers you have in your company times a million dollars a head, that’s the way it was, uh, not that long ago.
And now it does turn into how many senior people you have, that’s the multiplier. Because they’re trying to take that knowledge and all that data resource that you have, like at a, a rope partner where they’ve prepared really complex problems for years. That data set is amazing if you could get your fingers on it.
Matthew Stead: Uh, yeah, yeah. And I, you know, I completely agree with you, but I just think it’s being oversold and overcooked and overbaked.
Allen Hall: I see it as growing instead of it declining. I don’t think it’s cooling off. I think we’re just at the precipice of [00:17:00] it. As we get better at using some of these AI tools, if we’re gonna build data centers in space, ’cause that’s gonna be the, the linchpin to all this, is if it gets to data centers in space, then we can leverage massive data sets and learn something from them and get better.
Matthew Stead: I love change, but, um, I, I think that’s ri- ridiculous, to be honest. Um, I know we’ve spoken about it a number of times, but data centers in space just seems stupid to me. But, but yeah, going back to your original point, Alan, um, yeah, we, we can definitely do better with you know, more insights around our data and getting more out of our data.
I mean, data is the new oil. You know, we’ve been saying that for the last 10 years. Um, yeah, I’m, I’m full, I’m fully on board with that, but I’m just a little bit of a, a little bit of a negative Nancy on, um, some of these overhype
Allen Hall: The line to connect a new wind project to the U.S. grid has been one of the industry’s most stubborn bottlenecks.
And a new report from Advanced Energy [00:18:00] United drafted by Grid Strategies and the Brattle Group finds that seven major U.S. grid operators have made progress, at least some, on generator interconnection reform since FERC Order 2023 took effect. So that was the order that said we need to fix this interconnect queue problem.
There are just too many people in line and we need to give some ranking to them. But progress on paper has not yet translated into projects moving through the queue faster. And a newer problem is emerging. Fast track interconnection policies at MISO, PJM, and SPP are directing limited system headroom towards, drum roll, utility-affiliated and fossil-heavy resources at the expense of independent clean energy developers.
So the game is being rigged a little bit at the moment where they want to push forward [00:19:00] gas and other fossil fuel type generation in front of solar and wind, which are less costly and quicker to get up and running. This can’t last long, right? E- eventually the people living in, uh, MISO, PJM, and SPP are gonna have a little bit of a revolt on how power prices are gonna bump up accordingly.
Matthew Stead: There’s been numerous other attempts to stifle wind, um, and those numerous other attempts, uh, tend to be overwritten and, uh, ruled out and thrown out in courts. And, um, it, it just seems like this is, well, if that didn’t work, we’ll, we’ll try something else.
Allen Hall: It’s a delay tactic.
Matthew Stead: Yeah, exactly. Then becomes another one.
Well, you know, just wait for that one to be thrown out.
Allen Hall: I don’t know who said the famous saying, time is money, but time is money, and if you can [00:20:00] delay a project from happening, it costs money to sit on the sidelines and you’re, you’re paying interest on a loan or your investors are getting upset because they’re not seeing the returns.
So the easy game in most situations like this is just to drive the schedule to the right, even if it’s by a couple of months. It’s expensive.
Matthew Stead: Yeah. If there’s two things I wish I didn’t know about, the first one is telecommunications and how rubbish it is. I just wish I didn’t, wish I didn’t know about telecommunications and the need for cellular and satellite and blah, blah, blah.
I wish I didn’t know about that. The other one I wish I didn’t know about, because I wish it wasn’t a problem, was just grid connections and grid and networks.
Allen Hall: How bad it is.
Matthew Stead: Yeah. Rosie, if you can jump in, but you know, the New South Wales-South Australian Interconnector Grid, um, is just being energized now.
I don’t know if it’s one or two years late. Um- And they’re trying to recover a billion dollars from the general [00:21:00] public
Rosemary Barnes: Is it only a billion? I thought it, when I looked at the stats, um, it was like near tripling of the, of the project cost
Matthew Stead: My understanding is the government screwed it up or the, uh, the, the operator screwed it up in terms of the transmission lines, and then want, wants to claim it back from the general public ’cause they, they screwed up.
Rosemary Barnes: Yeah. It’s a weird thing ’cause you, you know, it’s like, I think it’s like this everywhere in the world that the, yeah, transmission companies or network companies, they get a regulated rate of return on their, on their project, so they invest. But then it’s like what’s that rate of return for? It’s not money for nothing, right?
It’s for them, you know, like taking on some risk and y- you know, some sorts of things are, are built into that. Um, but it’s kind of like if you, you get that amount approved and then you stuff up your project management so it drags out and takes a lot of money, then you’re also gonna be compensated additionally for having done a bad job with your project [00:22:00] management.
The kinds of delays are not unforeseeable. You know, like I’ve been a project manager in my past. You don’t just make your best case scenario and then kind of just assume that that’s, um, how much it will cost and not, y- you know, not come up with, um, contingency plans for if, uh, if predictable things happen.
It’s not, there’s no like black swan events in here. It’s just, um, you know, things that happen every now and then. And it is one of those like key principles of like delivering on big projects, um, that Ben Slibbert, you know, in that, that book, um, How Big Things Get Done, he goes over and over and over again that you need to keep your project as short as possible ’cause the longer it is, the more like surprises you’ll have along the way and it will cost more.
And I just don’t think that they, like they need to go read that book and then do a better job with their project planning and scenarios.
Allen Hall: You know who’s read that book clearly is, I, I’ll bring up the name, I know it’s gonna cause controversy, [00:23:00] Elon.
Rosemary Barnes: I knew you were gonna say that.
Allen Hall: Well, you know why I say that?
Because there was an interview with him and I was skimming through some nonsense and then this little interview popped up, and he was talking about how quickly they need to get things rolling. And it’s like one year you’re getting s- first year you’re getting started, second year you’re just growing like crazy, and third year is infinity.
And the only way that makes sense is that you’re just pouring every resource on this problem to shorten the schedule That’s it
Rosemary Barnes: You, you do. You have, you have to do the, the, you know, the parts of your project where surprises are gonna happen. Like you can… There are surprises and you know, don’t know what they, they are gonna be.
However, you can guarantee that there will be surprises. Like you, you know going into a years-long project that several things are gonna happen that are, you know, gonna surprise you. And so you can plan for that. And the best planning that you can do is to make sure that once you start actually, you, you know, you’re gonna spend time in planning to, um, get it right, but once you actually start [00:24:00] the phase of your project where delays cost money, then you, you just plan as, do everything you can to keep that as short as possible, and it will be, it’ll be cheaper.
Even if it sounds more expensive, oh, we’ve gotta, you know, pay crews overtime to, you know, do a night shift or something like that, um, you know, you need to consider, consider that because the, there will be delays and they cost. And it’s just, like at this point, maybe 100 years ago you could get away with being surprised by that, but y- you know, like project management has come far enough now that we know, we know this.
It’s just basics.
Allen Hall: But infrastructure projects are tough because they don’t see the revenue on the backside that much sooner. It’s sort of a very flat 3% growth industry Unlike a lot of other things
Rosemary Barnes: But that’s it, like just to contain costs, you have to have a small project.
Allen Hall: They will, but they’ve always historically gotten paid for those overruns and continue to make their 3%.
If there was some sort… Back to Matthew’s point, if there was some sort of, uh, [00:25:00] disincentive to be late, they would hurry, maybe even spend a little bit of their own money, but there would have to be some massive upside, which is the problem, right? They can’t have a massive upside.
Rosemary Barnes: But that’s why I’m s- I’m saying that the situation where costs blow out and they still get…
Like, they get… They make more money by having done a bad job because it costs more. You know, like that is not, it’s not okay.
Allen Hall: Is it more money or just paying the bills that they had when they were building the thing?
Rosemary Barnes: It depends how much we let them get away with, but their preference is to make, just be, “Oh, we could never have known that there would be a flood.”
It’s like, okay, yeah, like, was it like a 1 in 50 years flood or something? So yeah, on average, that particular event wasn’t gonna happen, but there’s probably, you know, like 20 different categories of 1 in 50 year things that could have happened, and if your project lasts for five years, you’re gonna have a few of those.
You just are. You know? It’s not, it’s not bad luck. It’s just like, just normal statistical variation [00:26:00] that y- Yeah, so I, I, I really think it’s important to, um, to not just say, “Oh. Oh, poor you,” ’cause it’s, it always sounds like a sob story. “Oh, a flood. Who could have known?”
Allen Hall: Who could have known it rains?
Rosemary Barnes: Yeah, I mean, I, I don’t know.
Like, I often talk about how people don’t know what, um, engineers do, and we don’t get enough res- respect for, for what we do, and people don’t get it. But I think project managers is, if anything, worse. People don’t respect project management as a, um, a, I don’t know, is it a profession? But, you know, as an ex- ex- field of expertise and don’t, don’t know how much of a difference it makes to have a good one, and also that it is not that hard to be a good project manager.
You just have to actually do it.
Matthew Stead: Can I make a suggestion that actually is the reverse of Darwin theory? We’ve got to come up with a name, but you know, the dumber you are, the more money you make. Also, for the record, um, Elon does have a lot of, um, philosophies and approaches which I do support. The efficiency, automating things after you’ve done them manually, only [00:27:00] doing the bare minimum, you know, all those sorts of things, doing things fast.
Rosemary Barnes: Yeah, there’s a lot, a lot of good product development and engineering that you can learn from Elon, and you do not have to take the, like, weird personal stuff along with it. You are able to pick and choose which aspects you, you learn from.
Allen Hall: But it does take a specific kind of person to weather that storm.
If you wanna play in that sandbox, y- you better be ready because it’ll be hard and fast and not very forgiving. So you just have to know that going in, which can be great, and it can be a great experience, uh, for a lot of engineers, but it isn’t for everyone. As wind energy professionals, staying informed is crucial, and let’s face it, difficult.
That’s why the Uptime Podcast recommends PES Wind Magazine. PES Wind offers a diverse range of in-depth articles and expert insights that dive into the most pressing issues facing our energy future. Whether you’re an [00:28:00]industry veteran or new to wind, PES Wind has the high-quality content you need. Don’t miss out.
Visit peswind.com today. In this quarter’s PES Wind magazine, which you can download at peswind.com, there’s an article from TGS 4C about vessel traffic around offshore wind farms. And this is kind of interesting bec- because they looked at some major wind farms off the coast of the UK, Dogger Bank B, Dogger Bank C, and Sofia.
Uh, and obviously there’s a lot of marine traffic around those, but you don’t really realize the scale and how, uh, it affects the, the traffic on the water. The– When they had looked at these three wind farms, they realized, uh, they had about 860, uh, transits in 2021 around that area, and that went to more than 20,000 by [00:29:00] 2025.
So the amount of economic and commercial activity that was happening around those wind farms exploded. And when you have that many ships in the water, it does change the nature of that area and also how other ships transit through the area, around that area. Uh, it’s an interesting piece because if you look at where those wind farms are, Matthew, th- that’s kind of a narrow stretch in there where there is a lot of ship traffic already.
So y- you create this, uh, artificial barrier for some of the ship traffic, and you’re trying to understand how that is affecting the flow in and out. But I think the, the bigger piece is you can tell how well a development is progressing on offshore wind by looking at the ships and who’s where and when.
Matthew Stead: I think this is interesting topic. Um, I, I– To be honest, I don’t completely get it. Can you explain it to me?
Allen Hall: If I’m an investor in these projects, if I’m the government, if [00:30:00] I’m the, uh, the power company that’s gonna handle the power coming off these sites, I really need to know how it’s going. And the way that I look at it in the States when I look at offshore projects here, ’cause we could do something very similar, who’s out on, on the ocean?
Where are they? What tower are they at? How many towers are running? You can kinda tell that. Are they, are they just doing surveys or are they laying cable? Or is there something more active happening? And where are the ships from? Are they installation vessels? Are they driving monopiles? What’s going on out in the water?
It does give you a really good sense where they are in the project. Kind of back to Rosemary’s point on, on managing big projects, you– schedule is everything You can tell. You can really tell.
Matthew Stead: Thinking about it a different way. So it’s a bit more like shadow monitoring. So it’s just a way of, it’s a way of independently monitoring and checking progress, making sure that there’s transparency as to what’s going on.
Allen Hall: I think there’s a lot of [00:31:00] value in that data set. And as, uh, more operators start to use that data set and more companies start to use that data set globally, uh, they’re gonna be doing offshore projects, I think, differently in, in terms of efficiency. They- they’re learning as they go.
Matthew Stead: Yeah. Isn’t that one of the classical, um, sort of mathematical problems about how to optimize, uh, courier deliveries?
We’ve gotta talk about quantum computing at some point too, so.
Allen Hall: We probably should. But for right now, I need everybody to go to peswind.com and download this quarter’s magazine. A lot of good articles in there, and it’s a great free download. Tons to learn. Go to peswind.com. That wraps up another episode of the Uptime Wind Energy Podcast.
If today’s discussion sparked any questions or ideas, we’d love to hear from you. Reach out to us on LinkedIn. And if you found value in today’s conversation, please leave us a review. It really helps other wind energy professionals discover this [00:32:00] show. For Matthew and Rosemary, I am Allen Hall, and we’ll see you here next week on the Uptime Wind Energy Podcast.
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