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Prometheus Wind’s Industry Growth w/ Will Friedl

Allen and Joel catch up with Will Friedl, CEO and co-founder of Prometheus Wind, based in Colorado. The company has been growing rapidly in the industry, conducting maintenance, blade repairs and more. Will discusses his experience as a business owner in the wind industry and the lessons he has learned along the way. To learn more, visit https://www.prometheuswind.com/ or call 1 (800) 487-4460.

Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

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Allen Hall: Welcome to the special edition of the Uptime Wind Energy Podcast. I’m your host, Allen Hall, along with Joel Saxum. We’re here with Will Friedl, who is the CEO of Prometheus Wind. And if you’re not familiar with Prometheus, they’re based in Colorado and they do a ton of turbine work from blade repair to foundation.

Torque and tensioning, pretty much anything to do with wind turbines they’re involved with. And Will is a graduate of the Air Force Academy and is a veteran, and this is their third year in operation. And we wanted to touch base with Will. Because when we get an update of all the things that have happened, and there’s been some tremendous growth at Prometheus Wind, so Will, welcome to the program.

Will Friedl: Hey, thanks for having me. I really appreciate it, sir.

Allen Hall: Let’s start off with I think the most exciting development, on top of everything else that’s happened, is the training center. You’ve now built out a training center. Yes, sir. Can you tell us about it?

Will Friedl: Yes, sir. Yeah. I think there’s a fundamental difference between companies that, are hiring for talent and then going out there and doing work.

And of course we’re a bootstrap company that’s what we had to do for the first two years of our operation. But it was quickly apparent. It’s Hey, we need to get a training center so we can upskill our guys so they can grow, they can earn more money. But also so that we can check people coming through the door to make sure that they have the skills that they need.

And so that was a big initiative, a huge lift this winter time, during the. Quote unquote off season we built out a a small training center here in Greeley, Colorado about two hours away from where I live. And and we’ve had great success with it. So we’ve had, we’ve run all of our guys through that.

Everyone who’s new goes through that training center. We get, we able to do a thorough evaluation of their skill sets, put them on the correct, educational track, and when they graduate, they they get the appropriate skill level identification and the qualifications that they need.

That we provide. So it’s been a huge success. It’s not something that, immediately, you flip the switch and it comes online. There’s growth to it. You learn how to train, you learn how to change your curriculum to be more effective. But overall just right out the door, we’ve seen a lot of success with it.

Seen a lot of extra buy in from guys who are appreciative of being up skilled. We’ve seen better retention. We’ve seen, higher quality and more, a better production rate of guys in the field. So it’s been a, it’s been a huge blessing for us.

Joel Saxum: Will, I know you and I were catching up at ACP and earlier than that in the year, I think O& M as well, over in San Diego with your team, we were talking about the build out of the training center and what it looks like for you guys in the future and what that was going to do for your program.

And it sounds like, it’s been a success, right? Like better quality in the field, better buying, you’re able to impart your company culture, which I know is really important to you guys. From the early stages before people hit, yeah, before people get out to the field, they’ve already got that base of this is who Prometheus is.

This is how we operate. This is what goes on in our company. And I know that this is this is your third year in business. Like you said, so you went year one, year two, and talking off air, you’ve two X your business every year. So congratulations on that as a bootstrap business. That’s tough to do.

Will Friedl: Yeah. Thanks. Appreciate that, man.

Allen Hall: With the training center and the organization in which you run and being a former military veteran through the Air Force Academy and organizing all kinds of activities that which you can’t describe to me, I’m sure it does seem like one of the things you notice about Prometheus is you’re very well organized, like you have, Systems in place to make sure that the customer gets what they’ve asked for.

And the technicians are doing what they’re supposed to, and the technicians have the proper tools and that, and getting every, that organizational piece is really important to Prometheus, which you don’t always see in all the ISPs, especially at your size and at year three, a lot of times you just don’t see that kind of organization.

How, what does that air force training bring into Prometheus? What do you think it brings to the aspect of Prometheus?

Will Friedl: Yeah, that’s a great question. I really appreciate you asking. Working in the air force, the military is, unquestionably the biggest bureaucratic organization in the world.

As part of the U S government, the biggest the most systemized entity that you’ve ever seen. And so when you learn to work through that system, you really learn, all the different process controls that are in place to produce certain results, in, in the military environment is one of extreme risk, and so you have to manage this risk and it’s also one of extreme chaos, there’s always things popping up.

And so you have to be able to manage and communicate through those issues that pop up. And what’s been really cool about us is that, my background isn’t in wind and it took me a long time to learn the technical aspects of the business, through and through. And I’m always learning more, you can always talk to an engineer, you always find out how much you don’t know.

But but what’s interesting is that, what the strength that I do bring in and I was, is the vision of okay, this is how a good organization works and works every single time. And as we’ve gone through the process, we’ve had these, we’ve had mistakes and we’ve had, things that are suboptimal, additional expenses here and there.

And what we found is that what’s made us really resilient is our ability to say, okay, Hey, this doesn’t work. We need to change it. And then have the exact. Yeah. Know exactly what lever we need to pull to change that outcome, and, maybe next time it’s a little bit closer, but it’s not always there, but once you figure out what we need to do, we’ve been really good at taking the same systems that I’ve been working with for over a decade in the military and applying them into the company and saying, okay, Hey, this is how this is going to run.

And if we, in the future, we need to change it, this is the process for changing it. And that’s made us really adaptable. We, you talk to a lot of small companies and they’ll say, I’m super adaptable because I, and they have that attitude because they can change what they’re doing in the moment.

But what I think is really important in order to be able to scale and do that well, is that not just change what you’re doing in the moment, but also almost immediately implement a system that will allow you to shut your brain off to that side and every single time it goes that way now that doesn’t always happen, right?

And there’s always errors and you’re always adjusting it. But at least we, like I’m, my team now is very familiar with, okay, Hey, this changed. Okay. I need to update this, this procedure, I need to update this process. I need to inform this person and then boom, we make that change and then we just roll in a slightly different direction.

It’s a little bit more on target. So I think that’s been the thing that’s allowed us to grow and to learn from our lessons and do such a ineffective job and basically de risk our operations. It’s interesting, for blade repair, we had a kickoff meeting yesterday and the client was, very experienced very experienced program manager for blade repair.

They’d been doing this for years and years. And we showed up and, most clients, they show up and they’re like, okay, let’s, what do we need to do? And we have a procedure that we do that leads leads them through the step by step conversation so that we cover all the bases, and they showed up with their stuff and we went through that and then we’re like, okay here’s our stuff what about this? What about this? What about this? And, and we had just, we had taken lessons learned and implemented it immediately into that, in that process.

And you could just see that they were just like, we’ve been doing this for a long time. We’ve never really seen this kind of thing. Like this is very, it just sets that precedent, and we still have to go out to out there and execute well. But in the military we say like a good plan makes a good execution.

So I think we’re starting off. on the right foot and we’re starting off the right foot because we did this very methodically.

Joel Saxum: So with that one in mind, like that client experience you had just this week, right? You are a part of the advanced and veterans advanced energy project.

And I know that we’ve talked about this in the past. We had Kevin doffing on, we talked to some other people about it. Give us an update on what’s going on with that program, because I know Allen and I, we’re not intimately involved with it. So we know about it on, in, on that surface level but what are you, what’s your involvement with those guys this year?

Will Friedl: The Veteran Advanced Energy Project basically takes veterans from across the industry and tries to upskill them and allow them to get exposure to different parts of the industry. And the way they do that is they create a fellowship of a handful of people who come together and we have monthly meetings and go over, leadership developments updates to the industry.

And we talk about our different sectors of the industry. So there’s a lot of already. Just built into that system. There’s a lot of cross pollination that happens. And then also every veteran who’s a part of it has to write a policy proposal paper. And so you work with people that are way smarter than you.

I have a lot more research background. And they just know a lot of things that, you know, that I, for one, don’t know, and so working with them, they help you to write this policy paper and, you interview multiple people and you get an idea. The idea is that you get a depth of knowledge into a sector of the industry that, that is totally outside your scope.

And you come out of that fellowship, not only do you have good friends, you’ve got a network across the industry. But also, you’ve got this depth of knowledge in an area that you would not know otherwise. And so my focus is currently, and I’m not done with my policy paper.

So I’ve got lots of research to do, you can imagine I’m busy doing other things, at the same time but my, my research is in, the economics of the wind industry and how that’s, how that money is currently flowing and and whatnot, because, the industry is like a river, and there are certain rivers that are slower and certain rivers that go backwards, and I’m trying to get an understanding of what that river’s and so yeah, that’s. That’s the update for where I am with that process.

Allen Hall: I think that’s good because you have that veterans network, you have a broader view of what’s happening in the United States in terms of renewable energy and wind.

What are you seeing with Prometheus wind? What things have you noticed over the last 12 months?

Joel Saxum: Yeah. So the industry is from the, from a perspective of a small, yeah, small business owner, ISP, what, how does what’s going on in the wind industry affect you right now? How that affects me is basically

Will Friedl: The more the more development that goes into this industry, we have a little bit on the construction side, but we do mainly maintenance services.

And the currently established let’s see market share is just the amount of wind turbines that are out there. So the more wind turbines that get. That get added, the larger the market share. And generally speaking, if you keep the same percentage of the market share, that means that things look good in the future, and then, the converse is also true. So I’m really plugged into that because I think it’s really important to understand, Hey, what is, what’s coming in the future? How big is this market going to be? Is it going to grow? Is it going to decrease? What are some of the threats to that?

And then, how do I respond to that? I just, because I think it’s important for everybody who’s in a leadership position in this industry to really understand that and to understand the implications to help drive, their policies and their future predictions. So that’s how I I’m looking at it.

And I see the trickle down effect. The difficulty is, when you talk about what have I seen in the, in, in Prometheus wind we’re, we started real small. So we’re getting bigger and bigger. And so I, it’s hard for me to see that because I haven’t reached a normalized state.

Once we reach a normalized state, then we can see those fluctuations a little bit more. Right now we’re just like, exploding in certain, like we’re really seeing a lot of success in what we’re doing and we don’t, it’s hard to say, Hey, this is coming from the market or, Hey, we’ve just been around long enough to have our name out there.

And now we know what we’re doing so we can have better sales conversations or expanding our market value. So yeah, so that’s how I’d answer both of those questions.

Allen Hall: Are you getting more phone calls reaching out to you now, instead of you having to knock on doors, has that flipped a little bit?

Will Friedl: It has, Still nothing beats knocking on doors, right? You just have to, you have to find the right person at the right time. And and have your values align your opportunities line. But what’s, what we’ve noticed is that, as we’ve gotten into these larger companies through pyramids, what’s cool is And I tell people all the time, wind industry is interesting because it’s not like a level steady state industry, right?

There’s this huge expansion of work that happens in the summer. And site managers, they don’t staff for that to cover that. They, have, they have for instance, blade repair or inspections, anything that’s outside the norm, they’ll have that built into their budget.

And so once you come in and you do a good job. It’s I need to fill this, I have this gap in my capabilities. I need to fill it with somebody. And once, once you come in and do that, good job, there’s. There’s very little that’s going to happen to keep you from coming back to that site.

You know what I mean? Or at least them, keep them from requesting that you come back to that site. And that’s what we’ve seen essentially is once we capture it, we hold, and once we cap, we capture and hold, I guess it’s a little bit like warfare but yeah that’s what we’ve that’s what we’ve seen.

And still need a lot of, still need a lot of outreach, but generally speaking, once we’ve done a certain scope of annualized scope of work, we get that phone call ringing. Every single time.

Joel Saxum: And then once you’re, I know you’re in with a couple of larger operators and I know if you work at one wind farm for them and you get a rave review there, of course, that, that operator is going to say, Hey, go to this wind farm.

We need you at this one. Now we need you at that one. Now I need you at that one. So yeah, that expansion. But that speaks to the quality, right? So it speaks to this quality and the service that Prometheus offers.

Will Friedl: It is. It’s been awesome. I don’t want to say Hey we jumped in and we did everything perfectly from day one.

You know what I mean? That’s not the, that’s not the story that we have. And that’s not what I’m trying to highlight. We’ve made mistakes like everybody else, but we’ve had this. Constant drive to to improve and improve and to identify where are we failing?

Where do we need to get better? And I would say that we’ve done that very well. And so we’re what you’re left with is a very consistent product that has a lot of quality. That’s not just happenstance. We didn’t just jump into the right, to the right role and systemize that.

Now we started off with a couple of assumptions that were wrong. We changed those around and we got through maturity, we got to something that’s, and I would say consistently excellent.

Joel Saxum: What would you say? What would be the lesson if you could go back and give three years ago, will a piece of knowledge?

What would it be?

Will Friedl: This is not inspiring. This is not inspiring. This is going to be like first off, things are going to be okay. And that’s what there’s so many times when there was just so like the burden of stress was, I can’t even tell you I went through a program in the Air Force where there’s 90 percent washout rate and that program, is a very difficult program.

But it’s only, it’s only 20 weeks long. And every day for the last 10 days, Two to three years, with the exception of a couple of months ago, once we started picking up steam this season has felt like I was a day in that program. It was that stressful. And like I’ll go back and I go back and do my job and it’s so everything’s so easy.

It’s so straightforward. You had a military, it’s Oh, you just need to know this procedure. You need to know who to communicate that the problem solving infrastructure and the problems that you face are their problems are like, they’re filtered. There’s a filter before they hit you.

And then once they hit you, it’s okay, you’re getting trained for those problems that are going to hit you. Here there’s no filter and there’s no system. And then it’s been it’s been a lot. And basically I think a good amount of encouragement. The other thing I would tell me is it’s focused on sales because you’re not going to know, you don’t know what your assumptions are until you, put them to the test and and then and focus on growing in a slower, this year, last year, I think we grew too fast and we had some issues and we pared our teams down.

And then we kept going from there. And this year we’ve been very deliberate on how fast we grow and maintaining. Okay. Hey, if I’m going to bring a team on, I need to make sure that they have this qualification. I know exactly what I need to train them on and I’m going to, I’m growing them one at a time.

And so that by the time, I’ve got as many teams that I need they’re all good and I don’t have to, I don’t have to be fielding calls all day long just to keep them operational.

Allen Hall: Yeah. What are your growth areas now? Where do you see your business expanding?

Will Friedl: The spring is the growth time, right?

That’s where, I would say the winter time, we purposely were training setting up the training center. So that was like hair on fire all through that, trying to get it ready by spring. And then and then the springtime you’re sitting on all these clears. And so you’re trying to make sure it’s working to go.

And so that’s hair on fire time. And so my next thing is, we’ve grown to a certain amount and, being on these calls, that call that I mentioned, what’s cool about it is that I wasn’t the one running that call, that was, that, that was my project manager. That was my operations guy.

They were the ones running that call. And and so it’s like a, so my next thing is to, okay, sweet. We’ve gotten to a certain size. We might still build, Add a couple of teams here and there, as projects pick up throughout the summer. But I think the next stage is to, okay, let’s sit, let’s wait, let’s see what happens.

Maybe I can take a vacation, de stress a little bit. And and then we can identify where to go from there. So I would say the Air Force, they got this thing called the OODA loop, the Orient, it’s for fighter pilots. But part of that is, okay, Once you understand the situation, just orient yourself to, to what’s going on and then decide to go from there.

So we’ve gone through the hair on fire stage backstage. Let’s do some orientation and decide, very methodically what we’re going to do next.

Joel Saxum: Will, you guys are, of course, we know, doing blade work. What are your other scopes that you’re taking on this summer?

Will Friedl: Yeah, great question. We do a lot of inspections too.

We’re really good at bore scope inspections and a warranty that kind of thing, tower walk downs. We’re getting staffed on some construction sites to do some basically some inspections for the customer to make sure that, the turbines that are built or the turbines that were purchased, and and that’s not always the case and and to a great expense sometimes, and we’re on sites doing that we’re doing end of warranty we do a lot of into warranty, especially in Q4, as you can imagine.

And and then we just, we do maintenance support as well. So we’ve had crews several crews out doing full maintenance schedules for turbines and and then whatever else is needed. Sometimes it’s for a contention gig. Sometimes it’s the full scope. Sometimes it’s Hey, we’re here.

We just had these bearings go out. We need some or we need some inspections on these bearings, we need re grease. A lot of different things. It’s amazing. These things these. These machines are so technical. And so there’s so many different failure modes. There’s so many different maintenance procedures.

There’s so many different things that can happen where you’re just like, Hey, I don’t have, I don’t have a guy on my crew who’s got the bandwidth and the specialty to do this. I need to call somebody. And that’s what we feel. We feel calls like that. And we sometimes we can, sometimes we can’t do it, but most of the time we can.

Joel Saxum: And I know, cause a lot of the operators, like especially site supervisors, once they have a team on site that they like, they’re just feeding them work because they’d like to keep them there. That cause that’s, the technician shortages are regular, right? So if they leave that. A site supervisor may be like, I don’t know what I’m going to get these guys back.

So while they’re here, I’m going to try to get as much work out of them as I possibly can. So that’s when you have scope creep or scope changes and those kinds of things. But it sounds like you guys have got a pretty good system for dealing with those as they come up.

Will Friedl: Yeah, absolutely. Yeah. We I it could, it comes down to just the systems that we have, not only for training our people, but also for managing our people.

So when things change we’ve got, you’ve got a way to figure out, okay Hey, how do we address this? How do we how do we walk away so that, or how do we, make sure that the customer understands, Hey, we’re making this a priority. We’re going to get this problem solved. And we’ll figure out what we need to do to make that happen.

And and, all along that process, you talk, you just took the nail on the head. Things are constantly changing, right? Hey, you’ll be out there and there’ll be like, We’ll get some bad Boar Scope results, and I’ll be like, okay, Hey we actually want to, increase the number of Boar Scopes that you’re doing on site or whatever it is, or, Hey, we need you to give us a little bit more analysis on this.

Can have an engineer look at this? And as we go through that process, it’s constantly changing. And so because it’s dynamic, it requires a lot of good communication, right? And so that’s where, our communication systems and how we come into play, we’re usually in front of those things.

So we’re asking the questions and And my brother has this great saying just a little bit of background. When I started the business, I started with two, two brothers who have a lot of wind industry experience. But he’s always starting their cat.

He’s like, yeah, we just got to kill those cats. He’s he’s got to ask those questions, kill those cats and move on.

Allen Hall: Since you brought up bearings and you guys are looking at bearings, there appears to be a significant issue with bearings in the United States at the moment.

What are you guys saying?

Will Friedl: We are seeing those issues. I had that’s the first thing. And we’re finding those issues. We don’t do, I do want to say we don’t do major component exchange at this year. And that’s something that we’re looking to add. We were originally looking at it this year.

We’re probably going to add it next year. Again, very methodical steps forward. We’re not, swapping those things out all the time, but when we do the inspections for them we’re seeing a lot of issues, a lot of breakdowns for it now. It sounds like it’s a good business at the moment though.

It should be. It really is. It really is. I think sites, they appreciate when, when you can consistently show up on the right, with the right equipment, with the right people, who have a professional attitude, who communicate well through the project, where you get your results and your inspection results in a timely manner, that’s in a professional, like easy to read format.

And just the process is smooth and it happens without them having to make phone calls or ping things. And the questions are coming from the vendor instead of them going to the vendor. I think that experience is something that a lot of sites appreciate. And and yeah and being able to do that we’ve had a lot of really good business.

Allen Hall: This has been a really good update of all the things that are happening at Prometheus wind and really excited for you. It sounds like the growth is in action at the moment. So if you have. Wind farm and you need some maintenance inspections or end of warranty campaigns being conducted.

You needed to reach out to Prometheus Wind. How do they do that? How do they reach you?

Will Friedl: You can go to our website, www.prometheuswind.com, and Prometheus is P-R-O-M-E-T-H-E-U-S. Everybody messes that up. Or you can reach us by phone. Our phone number is 1 800 487 4460.

Allen Hall: It’s great to have you back on the program and great to see all of all the success.

Will Friedl: Hey, thank you so much. I really appreciate the opportunity to speak with you guys. It’s always awesome to listen to you guys and to be able to come on and talk every once in a while. So thanks so much.

https://weatherguardwind.com/prometheus-wind-industry-growth/

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Sunrez Prepreg Cuts Blade Repairs to Minutes

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Sunrez Prepreg Cuts Blade Repairs to Minutes

Bret Tollgaard from Sunrez joins to discuss UV-curing prepreg that cuts blade repair time by up to 90% and has recently recieved OEM approval.

Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTubeLinkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!

Allen Hall: Brett, welcome back to the program. 

Bret Tollgaard: Thanks for having me again.

Allen Hall: So a lot’s happening at sunrise at the moment. Uh, there’s, uh, activity with sunrise materials on a lot of blades this year.

Over the last couple of years actually, ISPs, operators, OEMs, are realizing that UV curing is a huge advantage.

Bret Tollgaard: Turns out there’s a lot of value added, uh, to the entire process when utilizing UV cure, uh, pre-req.

Allen Hall: So the, the pre pres are, have been available for a couple of years. The qualification though was always the concern.

Has the OEM qualified this material? Are they gonna give you the blessing? Does this show up in the manual? If I call the OEM, are they gonna say they have talked to you guys? A lot of those hurdles have been cleared at this point.

Bret Tollgaard: Yeah, great question. And we are happy to announce that we have finally been approved by a large OEM for use on the epoxy blade for now all general kind of repairs.

We have several more OEMs that have already passed their phase one mechanical testing, and we’re iterating through now [00:01:00] their, uh, secondary and tertiary kind of tests. And so we do expect to be fully qualified by several OEMs before the end of the year, which should make the ISPs integration and utilization of our materials much, much easier.

Allen Hall: So the, the, the problem you’re solving is repairs in the field for the most part, or sometimes in the factory. Mm-hmm. But a lot of times in the field that those repairs. It happened quite a bit. They’re the same repair, the same area, the same kind of thing over and over and over again. And wetting out fabric on site takes time.

Particularly if you’re using standard materials, you have to bag it. You have to apply heat in some cases to get it to kick, and then you have to wait several hours for it to cure. So in the repair cycle time, most of your time is waiting.

Bret Tollgaard: It sure is. Uh, and on top of all that, we all know that there aren’t enough technicians in this industry to even do all the repairs, uh, that would like to be done.

Yeah. And so to really kind of streamline all of that, [00:02:00] uh, we’ve rolled out a couple of new things and we’ve had a lot more interest in some pre consolidated preki patches for customers. Uh, if a particular blade model has an issue that is a standardized kind of repair. We’re actually now building custom prepregs, or we will build the appropriate width length, stack it, consolidate it, uh, wrap it between our films.

So then all the customer has to do when they get on site is, uh, you know, do do the appropriate surface prep. Scarfing, apply a little bit of our UV surface primer to the backside of that patch. But now they can go up tower, single peel, stick, roll out, and then they’re cured.

Allen Hall: And that’s a. How many hours of saving is that?

It’s gotta be like six, 12 hours of saving, of, of

Bret Tollgaard: labor. It’s upwards of 80 to 90% of the labor that’s gonna actually need to be done to apply that. Otherwise, and then same thing too. We’ve had a couple instances where we took a several day repair down to one, to two to three hours. And these are multi-meter long repairs that were fast tracked because we pre consolidated preki [00:03:00] everything.

Some were in flat sheet forms, some were much longer on rolls, where you’re actually then rolling out with a team. Um, and so we’ve been able to demonstrate several times, uh, over the last 12 months, uh, the, the value that a UV cure preprint.

Allen Hall: Well, sure, because that, that would make sense. The issue about wetting out fabric in the field you just done in the back of a trailer or something, somewhere like that.

Usually it is, it’s that you’re never really sure that you got the fabric wetted out. The experienced technicians always feel like, have done it enough that they get very consistent results. But as you mentioned, getting technicians is hard and, and there’s so many repairs to do. So you’re doing those wetting out composite things takes practice and skill.

Just buying it, preki it, where you have control over it. And you guys sell to the military all the time. So that, and you’re, are you ass 91 qualified yet? You’re in the midst of that?

Bret Tollgaard: So we, I mean, a, we just got ISO certified, uh, at the end of last year in December. So our [00:04:00] QMS system and everything like that’s up to date, that’s huge.

Another big qualification for the OEMs that want to see, you know, true quality and output.

Allen Hall: That’s it. I, if I’m gonna buy a preki patch, so, uh, uh, that would make sense to me, knowing that. There’s a lot of rigor as a quality system. So when I get out the the site and I open that package, I know what’s inside of it every single time.

Bret Tollgaard: Well, and that’s just it. And like we got qualified based on the materials that we can provide and the testing that’s being done in real world situations when you’re wetting out by hand and you’re vacuum backing and you’re trying to cure. It is a little bit of an art form when you’re doing that. It is, and you might think you have a great laminate, you got void content, or you haven’t properly went out that glass ’cause humidity or the way the glass was stored or it was exposed.

The sizing and the resin don’t really bite. Well. You might think you have a great repair, but you might be prematurely failing as well after X cycles and fatigue. Uh, simply because it’s not as easy to, to truly do. Right? And so having the [00:05:00] pre-wet, uh, pre impregnated glass really goes a long way for the quality, uh, and the consistency from repair to repair.

Allen Hall: Well, even just the length of the season to do repairs is a huge issue. I, I know I’ve had some discussions this week about opening the season up a little bit, and some of the ISPs have said, Hey, we we’re pretty much working year round at this point. We’re, we’ll go to California. We’ll go to Southern Texas.

We’ll work those situations. ’cause the weather’s decent, but with the sunrise material, the temperature doesn’t matter.

Bret Tollgaard: Correct. And I was actually just speaking to someone maybe half hour ago who came by and was talking about repairs that they had to do in Vermont, uh, in December. They could only do two layers of an epoxy repair at a time because of the amount of the temperature.

Allen Hall: Yeah.

Bret Tollgaard: Whereas you could go through, apply a six or an eight layer pre-reg cure it in 20 minutes. Uh, you know, throughout that entire length that he had and you would’ve been done. That’s, and so it took several days to do a single repair that could have been done in sub one hour with our material.

Allen Hall: I know where those wind turbines are.

[00:06:00] They weren’t very far from, we used to live, so I understand that temperature, once you hit about November up in Vermont, it’s over for a lot of, uh, standard epoxy materials and cures, it is just not warm enough.

Bret Tollgaard: Yeah, we, we’ve literally had repairs done with our materials at negative 20 Fahrenheit. That were supposed to be temporary repairs.

They were installed four or five years ago. Uh, and they’re still active, perfectly done patches that haven’t needed to be replaced yet. So,

Allen Hall: so, because the magic ingredient is you’re adding UV to a, a chemistry where the UV kicks it off. Correct. Basically, so you’re, it’s not activated until it’s hit with uv.

You hit it with uv that starts a chemical process, but it doesn’t rely on external heat. To cure

Bret Tollgaard: exactly. It, it is a true single component system, whether it’s in the liquid pre preg, the thickened, uh, the thickened putties that we sell, or even the hand lamination and effusion resin. It’s doped with a, a variety of different food initiators and packages based on the type of light that’s [00:07:00] being, uh, used to, to cure it.

But it will truly stay dormant until it’s exposed to UV light. And so we’ve been able to formulate systems over the last 40 years of our company’s history that provide an incredibly long shelf life. Don’t prematurely gel, don’t prematurely, uh, you know, erode in the packaging, all those

Allen Hall: things.

Bret Tollgaard: Exactly.

Like we’ve been at this for a really long time. We’ve been able to do literally decades of r and d to develop out systems. Uh, and that’s why we’ve been able to come to this market with some materials that truly just haven’t been able to be seen, uh, delivered and installed and cured the way that we can do it.

Allen Hall: Well, I think that’s a huge thing, the, the shelf life.

Bret Tollgaard: Mm-hmm.

Allen Hall: You talk to a lot of. Operators, ISPs that buy materials that do have an expiration date or they gotta keep in a freezer and all those little handling things.

Bret Tollgaard: Yep.

Allen Hall: Sunrise gets rid of all of that. And because how many times have you heard of an is SP saying, oh, we had a throwaway material at the end of the season because it expired.

Bret Tollgaard: Oh, tremendously

Allen Hall: amount of, hundred of thousands of dollars of material, [00:08:00]

Bret Tollgaard: and I would probably even argue, say, millions of dollars over the course of the year gets, gets thrown out simply because of the expiration date. Um, we are so confident in our materials. Uh, and the distributors and stuff that we use, we can also recertify material now, most of the time it’s gonna get consumed within 12 months Sure.

Going into this kind of industry.

Allen Hall: Yeah.

Bret Tollgaard: Um, but there have been several times where we’ve actually had some of that material sent back to us. We’ll test and analyze it, make sure it’s curing the way it is, give it another six months shelf, uh, service life.

Allen Hall: Sure.

Bret Tollgaard: Um, and so you’re good to go on that front

Allen Hall: too.

Yeah. So if you make the spend to, to move to sun, you have time to use it.

Bret Tollgaard: Yes.

Allen Hall: So if it snows early or whatever’s going on at that site where you can’t get access anymore, you just wait till the spring comes and you’re still good with the same material. You don’t have to re-buy it.

Bret Tollgaard: Exactly. And with no special storage requirements, like you mentioned, no frozen oven or frozen freezer, excuse me, uh, or certain temperature windows that has to be stored in, uh, it allows the operators and the technicians, you know, a lot more latitude of how things actually get

Allen Hall: done.

And, and so if. When we [00:09:00] think about UV materials, the, the questions always pop up, like, how thick of a laminate can you do and still illuminate with the UV light? And make sure you curate I I, because you’re showing some samples here. These are,

Bret Tollgaard: yeah.

Allen Hall: Quarter inch or more,

Bret Tollgaard: correct. So

Allen Hall: thick samples. How did you cure these?

Bret Tollgaard: So that was cured with the lamp that we’ve got right here, which are standard issued light, sold a couple hundred into this space already. Um, that’s 10 layers of a thousand GSM unidirectional fiber. Whoa. This other one is, uh, 10 layers of, of a biox. 800 fiber.

Allen Hall: Okay.

Bret Tollgaard: Uh, those were cured in six minutes. So you can Six

Allen Hall: minutes.

Bret Tollgaard: Six minutes.

Allen Hall: What would it take to do this in a standard epoxy form?

Bret Tollgaard: Oh, hours,

Allen Hall: eight hours maybe?

Bret Tollgaard: Yeah. About for, for the, for the post cure required to get the TGS that they need in the wind space, right? Absolutely. And so yeah, we can do that in true minutes. And it’s pre impregnated. You simply cut it to shape and you’re ready to rock.

Allen Hall: And it looks great when you’re done, mean the, the surface finish is really good. I know sometimes with the epoxies, particularly if they get ’em wetted out, it doesn’t. It [00:10:00] doesn’t have that kind of like finished look to it.

Bret Tollgaard: Exactly. And the way that we provide, uh, for our standard, uh, you know, pre pprs are in between films and so if you cure with that film, you get a nice, clean, glossy surface tack free.

But as more and more people go to the pre consolidation method down tower, so even if they buy our standard prereg sheets or rolls, they’re preki down tower, you can also then just apply a pre, uh, a peel ply to that top film. Oh, sure. So if you wet out a peel ply and then you build your laminate over the top.

Put the primer and the black film over when they actually get that up on tower, they can then just remove that fuel ply and go straight to Sandy or uh, uh, painting and they’re ready to rock.

Allen Hall: Wow. Okay. That’s, that’s impressive. If you think about the thousands and thousands of hours you’ll save in a season.

Where you could be fixing another blade, but you’re just waiting for the res, the cure,

Bret Tollgaard: and that’s just it. When you’re saving the amount of labor and the amount of time, and it’s not just one technician, it’s their entire team that is saving that time. Sure. And can move on to the next [00:11:00] repair and the next process.

Allen Hall: So one of the questions I get asked all the time, like, okay, great, this UV material sounds like space, age stuff. It must cost a fortune. And the answer is no. It doesn’t cost a fortune. It’s very price competitive.

Bret Tollgaard: It, it really is. And it might be slightly more expensive cost per square foot versus you doing it with glass and resin, but you’re paying for that labor to wait for that thing to cure.

And so you’re still saving 20, 30, 40 plus percent per repair. When you can do it as quickly as we can do it.

Allen Hall: So for ISPs that are out doing blade repairs, you’re actually making more money.

Bret Tollgaard: You are making more money, you are saving more money. That same group and band of technicians you have are doing more repairs in a faster amount of time.

So as you are charging per repair, per blade, per turbine, whatever that might be, uh, you’re walking away with more money and you can still pass that on to the owner operators, uh, by getting their turbines up and spinning and making them more money.

Allen Hall: Right. And that’s what happens now. You see in today’s world, companies ISPs that are proposing [00:12:00] using UV materials versus standard resin systems, the standard residence systems are losing because how much extra time they’re, they’re paying for the technicians to be on site.

Bret Tollgaard: Correct.

Allen Hall: So the, the industry has to move if you wanna be. Competitive at all. As an ISP, you’re gonna have to move to UV materials. You better be calling suns

Bret Tollgaard: very quickly. Well, especially as this last winter has come through, the windows that you have before, bad weather comes in on any given day, ebbs and flows and changes.

But when you can get up, finish a repair, get it spinning, you might finish that work 2, 3, 4 later, uh, days later. But that turbine’s now been spinning for several days, generating money. Uh, and then you can come back up and paint and do whatever kind of cosmetic work over the top of that patch is required.

Allen Hall: So what are the extra tools I need to use Sunz in the kits. Do I need a light?

Bret Tollgaard: Not a whole lot. You’re gonna need yourself a light. Okay. You’re gonna need yourself a standard three to six inch, uh, bubble buster roller to actually compact and consolidate. Sure. Uh, that’s really all you need. There’s no vacuum lights.

And you sell the lights. We do, we, [00:13:00] we sell the lights. Um, our distributors also sell the lights, fiberglass and comp one. Uh, so they’re sourced and available, uh, okay. Domestically, but we sell worldwide too. And so, uh, we can handle you wherever you are in the world that you wanna start using uv, uh, materials.

And yeah, we have some standardized, uh, glass, but at the same time, we can pre-reg up to a 50 inch wide roll. Okay, so then it really becomes the limiting factor of how wide, how heavy, uh, of a lamette does a, a technician in the field want to handle?

Allen Hall: Yeah, sure. Okay. In terms of safety, with UV light, you’re gonna be wearing UV glasses,

Bret Tollgaard: some standard safety glasses that are tinted for UV protection.

So they’ll

Allen Hall: look yellow,

Bret Tollgaard: they’ll look a little yellow. They’ve got the shaded gray ones. Sunglasses, honestly do the same.

Allen Hall: Yeah.

Bret Tollgaard: But with a traditional PPE, the technicians would be wearing a tower anyways. Safety glasses, a pair of gloves. You’re good to go. If you’re doing confined space, work on the inside of a, a, a blade, uh, the biggest value now to this generation of material that are getting qualified.

No VOC non [00:14:00] flammable, uh, no haps. And so it’s a much safer material to actually use in those confined spaces as well as

Allen Hall: well ship

Bret Tollgaard: as well as ship it ships unregulated and so you can ship it. Next day air, which a lot of these customers always end. They do. I know that.

Allen Hall: Yeah.

Bret Tollgaard: Um, so next day air, uh, you know, there’s no extra hazmat or dangerous goods shipping for there.

Uh, and same thing with storage conditions. You don’t need a, a flammable cabinet to actually store the material in.

Allen Hall: Yeah.

Bret Tollgaard: Um, so it really opens you up for a lot more opportunities.

Allen Hall: I just solves all kinds of problems.

Bret Tollgaard: It, it really does. And that’s the big value that, you know, the UV materials can provide.

Allen Hall: So. I see the putty material and it comes in these little tubes, squeeze tubes. What are these putties used for?

Bret Tollgaard: So right now, the, the existing putty is really just the same exact thickened, uh, resin that’s in the pre-print.

Allen Hall: Okay.

Bret Tollgaard: And it’s worked well. It’s, it’s nice we’re kind of filling some cracks and some faring, some edges and stuff if things need to be feathered in.

But we’ve [00:15:00] been working on this year that we’ll be rolling out very, very soon is a new structural putty. Okay. So we’ll actually have milled fibers in there and components that will make it a much more robust system. And so we’ve been getting more inquiries of, particularly for leading edge rehabilitation.

Where Cat three, cat four, even cat five kind of damage, you need to start filling and profiling before any kind of over laminates can really be done properly. And so we’re working on, uh, rolling that out here very, very soon. Um, and so that will, I think, solve a couple of needs, um, for the wind market. Uh, and then in addition to some new products that we’re rolling out, uh, is gonna be the LEP system that we’re been working on.

Uh, the rain erosion testing showed some pretty good results. But we’re buying some new equipment to make a truly void free, air free system that we’re gonna it, uh, probably submit end of April, beginning of May for the next round, that we expect to have some very, very good, uh, duration and weather ability with,

Allen Hall: because it’s all about speed,

Bret Tollgaard: it’s durability.

Allen Hall: All about e

Bret Tollgaard: Exactly. And ease of use by someone in the [00:16:00] field. Yeah. Or OEMs on, you know, in the manufacturing plant. Um, there has yet, in my opinion, to be a true winner in the LEP space. That is just the right answer. And so by applying our materials with the really high abrasion resistance that we expect this to have and be as simple to do as it really appeal, stick and cure, um, we think it’s gonna be a bit of a game changer in this industry.

Allen Hall: Well, all the sunrise materials, once they’re cured, are sandal

Bret Tollgaard: correct.

Allen Hall: And I think that’s one of the things about some of the other systems, I always worry about them like, alright, they can do the work today, but tomorrow I have to come back and touch it again. Do I have a problem? Well, and the sun rests stuff is at least my playing around with it has been really easy to use.

It’s, it’s. Uh, things that I had seen maybe 20 years ago in the aerospace market that have they thought about using the material not only [00:17:00] in the factory, but outside the factory. How easy is it to adapt to, how easy to, to paint, to all those little nuances that come up? When you’re out working in the field and trying to do some very difficult work, uh, the sunroom material is ready to go, easy to use and checks all the boxes, all those little nuances, like it’s cold outside, it’s wet outside.

Uh, it’s, it’s hot outside, right? It’s all those things that, that stop ISPs or OEMs from being super efficient. All those parameters start to get washed away. That’s the game changer and the price point is right. How do. People get a hold of you and learn about the sun rose material. Maybe they, you can buy through fiberglass or through composite one.

Mm-hmm. That’s an easy way to do, just get to play with some samples. But when they want to get into some quantity work, they got a lot of blade repair. They know what they’re doing this summer or out in the fall or this winter come wintertime. How do they get [00:18:00] started? What do they do?

Bret Tollgaard: Well, one of the first things to do is they can reach us through our website.

Um, we’re developing a larger and larger library now for how to videos and install procedures, um, generating SOPs that are, you know, semi, uh, industry specific. But at the same time too, it’s a relatively blanket peel and stick patch, whether it’s a wind turbine blade, a corroded tank, or a pressure pipe. Um, and so yeah, www.suns.com Okay, is gonna be a great way to do it.

Uh, we’re actively building more videos to put on, uh, our YouTube channel as well. Um, and so that’s kind of gonna be the best way to reach out, uh, for us. One of the big things that we’re also pushing for, for 26 is to truly get people, uh, in this, in industry, specifically trained and comfortable using the products.

At the end of the day, it’s a composite, it’s a pre impregnated sheet. It’s not difficult, but there are some tips and tricks that really make the, the use case. Uh, the install process a lot easier.

Allen Hall: Sure.

Bret Tollgaard: Uh, and so just making sure that people are, are caught up on the latest and greatest on the training techniques will [00:19:00] go a long way too.

Allen Hall: Yeah. It’s only as good as the technician that applies it

Bret Tollgaard: e Exactly.

Allen Hall: Yeah. That’s great. Uh, it’s great all the things you guys are doing, you’re really changing the industry. In a positive way, making repairs faster, uh, more efficient, getting those turbines running. It’s always sad when you see turbines down with something that I know you guys could fix with sun.

Uh, but it does happen, so I, I need the ISPs to reach out and start calling Sun and getting in place because the OEMs are blessing your material. ISPs that are using it are winning contracts. It’s time to make the phone call to Sun Rez. Go to the website, check out all the details there. If you wanna play with your material, get ahold of fiberglass or composite one just.

Order it overnight. It’ll come overnight and you can play with it. And, and once you, once you realize what that material is, you’ll want to call Brett and get started.

Bret Tollgaard: A hundred percent appreciate the time.

Allen Hall: Yeah. Thanks Brett, for being on the podcast. I, I love talking to you guys because you have such cool material.

Bret Tollgaard: Yeah, no, we’re looking, uh, forward to continuing to innovate, uh, really make this, uh, material [00:20:00] splash in this industry.

Sunrez Prepreg Cuts Blade Repairs to Minutes

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Infringing on the Rights of Others

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I agree with what Ricky Gervais says here; I would only add that there are dozens of ways religion impinges on others.

In my view, the most common is that it impedes our implementing science in things like climate change mitigation.  If you believe, as is explicit in the Book of Genesis, that “only God can destroy the Earth,” you have a good excuse to ignore the entirety of climate science.

Infringing on the Rights of Others

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Could You Be Paid to Sew Disinformation into Our Society?

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99% of this totally incorrect.

But hey, who cares, right? There’s a huge market for disinformation, and I’m sure you were handsomely paid.

Could You Be Paid to Sow Disinformation into Our Society?

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