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ORE Catapult Showcases UK Wind Innovation

Emily Rees and Magnus Willett from ORE Catapult discuss the upcoming UK Offshore Wind Supply Chain Spotlight in Edinburgh. The event brings together innovative companies that are establishing the UK as a global leader in offshore wind energy, from small startups to major manufacturers.

Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on FacebookYouTubeTwitterLinkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

Emily and Magnus, welcome to the show. Hi, it’s great to be here. Thanks so much. Thanks so much for having us. You, you’re both preparing for the UK offshore wind supply chain Spotlight 2025, in which Joel and I are looking forward to attending up in Edinburgh on December 11th. Uh, and it’s an event that showcases where the UK stands in Global Offshore Wind Development.

Uh, but Emily, I, I know there’s some challenges in the UK at the moment and, uh, the UK is working through those. Want to talk to some of the. Those challenges and how the spotlight is gonna help work through those. Yeah, uh, of course. So, um, I think that, you know, we as the uk like have identified quite a while ago that offshore wind was a really massive opportunity for us.

You know, we’ve got a really amazing offshore wind resource, [00:01:00] um, and. So we really wanted to take advantage of it and, you know, push forward with a, with that industry. Um, the things that we’ve come up against is that, um, ability to then provide homegrown, um, supply chain, you know, actually have, uh, businesses in the uk being that, that main supply, um.

In the first port of call, you know, there was the, uh, a lot of the, um, sort of components that we, we sort of have to, to build the fixed bottom offshore wind was all coming from abroad, so it’s like, right, well, how do we reap the benefits internally of this really amazing industry that we can build? And so, um, having, uh, supply chain spotlight events where we can really shine a light on the different companies internally in the UK that are actually providing services and providing, um, the supply chain for offshore wind, um, is, is super critical.

And the, the catapult, um, the offshore renewable energy catapult, uh, where Magnus and I both from, um, is, you know, [00:02:00] really key into making that happen. I know when you look online at the re catapult and you see like the people that you partner with, the organizations, the, I mean OEMs, um, all of the innovative technical technology companies that are coming out there, it it, it’s, it’s so great to see.

Right. And then this is me sitting in my, my American chair a and I talked about this. We talked a little bit about it off air, about the fact that wind energy in general, when you’re, when you’re talking offshore wind, onshore wind, it is a huge. Industrial and economic opportunity for all the countries that are involved in it.

And simply because things like this don’t come along that often, right? Like you have the, you know, the automo, I look at it like that, like the automobile was a thing, right? Like, oh, we went from horses to this. This is a huge opportunity. It made a lot of people, a lot of money, put a lot of people to work.

Wind is the same thing in my perspective, and maybe not at that grand of scale, the automobile, of course, but. You are seeing with your organization, the involvement with people like we have the, the Siemens facility in [00:03:00]Hull, and I know you guys do a little bit of work with them, uh, bringing that manufacturing onshore into the uk.

But not only is it bringing manufacturing what you’re doing here with the UK offshore wind supply chain spotlight is taking. The small companies, the, the, the, the two person companies, the 10 person companies, the 50 person companies, and saying, Hey, we also have really smart people here that are doing really cool things in operations and maintenance or like, you know, helping with some cool innovation for, uh, construction or development.

So there’s a lot of things happening in the uk. I mean, one of the reasons why we’re talking to you guys right now is we want to, we wanna show the rest of the world that you guys are taking advantage of this opportunity and hopefully spur more people on to do the same thing. Absolutely. Right. I’m, I’m, I think the, the key thing for us is in the UK we’re now at a point where we’re trying to maximize the supply chain opportunity and, and, um.

The supply chain is a, is a big pyramid, right? You have, you do have your OEMs and your tier ones at the top, but that stretches all the way down into the university spin outs. And, [00:04:00] um, and the kind of the one two person bands and the, and Orca pull we’re, we’re here to support them as much as we are to support those larger organizations.

Um, and we’ve, we have to, you know. Uh, supported likes of GE and, and, and Siemens through our, our big testing facilities and blade test facilities, drive train facilities. But we’re also testing kind of two, three person, um, organizations. New, um, dynamic cabling solutions for floating wind, right? So we span across an entire, um.

An entire supply chain. And I suppose part of the Supply Chain Spotlight event that we run, um, every year is, is to, is to give all organizations an equal playing field, to present themselves, to project developers, to OEMs, to government, as to why their technology, why their business can solve some of the biggest challenges that offshore wind has in the uk.

But also globally, right? Um, this is a global [00:05:00] market and the, and the uk, um, is, is is a leader in the deployment and the operations in the maintenance phase. And we have a huge amount of knowledge and we wanted to share that, uh, globally as as, as well as here in the uk. I know we have some questions and some topics we wanna get to, but I want to focus on that one point you said there, Magnus, of the the level playing field.

’cause when we were exploring this supply chain spotlight, one of the things that popped up to me was it doesn’t matter who you are, you get the same booth, whether you’re Siemens cesa, or you’re, you know, the two person band, same. Same, same style. Yeah. You, you get, everybody gets a level playing drill because everybody’s solution is needed.

I like that a lot. Yeah. It, it, it, it’s one of the core principles for us every year when we sit down with our, with our events team and our supply chain acceleration teams, it’s, you know, that’s a firing principle is to make sure that everyone gets a, a fair and equal opportunity to participate. And, and Magnus, the consequences of not having a supply chain in the UK are, are really severe when you look at it because of the.[00:06:00]

The amount of deployment the UK is talking about, the, the complexity of some of these projects, particularly floating offshore. There’s a lot of, uh, technology that needs to be developed and it needs to be developed very quickly, and especially on the servicing side, the o and m side. Uh, there’s a ton of knowledge sitting in the UK that can solve these problems, but it, it does feel a little odd.

I, I’d have to say, as a small business owner, I know how hard that is, is to take that first leap into. Showing a product, trying to get it introduced. If you come to the spotlight and in a couple of weeks in, in, it’s in December, so it’s not that far off. When you get to an event like this, this is the opportunity you need to get started or to expand, which makes I, I think, answers so many questions about how the UK is going to move forward in offshore wind.

We will work, um, through a number of different initiatives to understand, um, the challenges the industry is facing. [00:07:00] So we have a pretty good handle on, you know, what are, what are the challenges that they’re facing now, but also the challenges. What are the, what are the challenges they’re gonna face in five years time?

Right? Um, commercialization of technology does take a while. Um, and so we need to understand those challenges. And so Spotlight is, is is also part of that, right? It’s that knowledge sharing that, that exchange of information between, between the, the various different elements of the supply chain and the project developers to say, this is our challenges.

This is the solution we have and try and do and try and bring them together under one roof, um, and, and showcase their technology. And it’s important we get it right. You know, we, we, we, we have a, uh, an an, an ongoing energy transition. There’s an economic opportunity there. We have to try and maximize that, um, and provide as much opportunity for job creation, for IP creation.

Economic development and, and, and, and, and everything and, and far and few in between. So it’s super important we get that right. And part of that is just, [00:08:00] just you shine a, shine a light on these companies. A lot of things are happening in the UK at the moment, particularly offshore wind. But there’s been several wins and, and particularly into the way that the, uh, systems, I’ll call an overall systems of offshore wind are established from, uh, geez OCS to CFD to re catapult to all the s subject matter experts that are, that are there.

I wanna talk to that a little bit about, because I think a, a lot of other countries don’t realize necessarily the strength that is already in the United Kingdom. I think that the, the key thing here is that the sort of mentioned earlier that the, the, the UK has, um, been very, um, on board or at least signed up very early to this opportunity that we had to take advantage of a resource that would give us energy security in a, um, in a renew.

Right. So offshore wind being that opportunity. [00:09:00] So what that meant though is that, um, a long time ago, I mean, it was 20 years ago that the, the, the rocks that you mentioned, the renewable obligation certificates were the first piece that was put in there to try and incentivize companies to. Um, purchase their electricity from renewable sources.

So it’s like, right, okay, we know that we want to be starting this opportunity. Let’s, let’s, uh, put in a mechanism that’s, um, and, and incentivize that happening. But that what then evolved from that was then, um, we realized that, okay, we need to do more to really incentivize this happening. We need to put in some, um, some proper incentives to, to get developers to be really sure that they’re gonna be able to make money.

Out of these quite at the time, you know, quite high, uh, high risk on big developments. Um, and that was when we had feed in tariffs or fits. Um, and then we moved into A-A-C-F-D, which is a contract for difference scheme, which essentially means that the government [00:10:00] guarantees that, that a company that’s created, that’s generating, um, renewables will get a price for their.

For their electricity. But the great thing about contract, the difference and why they’re better, well, or they’re a different mechanism, let’s say, to just standard, you know, guaranteed price, which is what a feed in tariff is, is that if a company actually makes more money, if they’re, they can sell that electricity for higher, then the strike price that was agreed with the government for the contract for difference, they actually have to pay that back.

So it’s almost like a, um, it’s a, it’s a. It’s much less of a, um, uh, a penalty, I suppose, just for the gov, you know, just for the, uh, an administration kind of trying to provide a, a, a revenue support. There also potentially is benefits if say there’s a, like, so for example, um, when we had incredibly high gas prices in the UK and all of the renewable energy, um, generators were actually making more money than they were anticipating, um, over 600 million.

Pounds was put into the u [00:11:00] was brought, put back into the UK like, uh, system. So, yeah. Anyway, the, the contracts for difference has been, has been really beneficial in that front. But actually what it’s been done is it’s meant that we’ve driven competition to, uh, to ’cause developers actually really want to get involved.

It also provides much better assurance for these big projects, which then incentivizes better margins for the developers. So make bigger turbines. Get your, you know, smarter financing, like put in place, um, operations that bring down your cost and then you can make more money and, you know, off you go. Um, and it’s really been a massive success story in bringing down the cost of offshore wind and therefore making it a actually realistic and viable.

Uh. Energy, uh, and electricity, uh, generator in comparison to our, our, you know, gas, um, generating, uh, plants and things. Why do you think that other Northern European countries haven’t followed suit in the same scheme? In, in those countries there’s quite a lot [00:12:00] more, uh, sort of government mandating of like, this is the way that we are going forward.

And there’s much more of a support on that front. I suppose Norway’s quite a good example of a, of a, a country where you’ve got a lot of. There’s a much higher, uh, support that’s provided from that, um, from that governmental sort of standpoint and let, it’s like, it’s like what the UK is also trying to do is it’s trying to generate competition, whereas it’s not necessarily, so I don’t get the impression that from those, the other European countries that maybe are not implementing CFDs is that they’re not necessarily so worried about the competition to drive down the cost.

Whereas the UK has been very much, that’s been a real. Um, motivator for implementing the revenue support systems that we have, but they absolutely have revenue support mechanisms to make offshore wind and wind energy, you know. Work for them. It makes absolute sense because it fits with the strategy that we’re talking about here, right?

[00:13:00] Like it’s, it’s, it’s, the idea is bring innovation, bring new strategy, bring competition, uh, embolden the, the country to come up with new solutions for manufacturing, for operations and maintenance, for all these different things. And that’s what you guys at the Ora Catapult are there to do. That’s your remit.

We’re here to bolster this supply chain, to make these things happen. I mean, we, we, we have gone through challenges, um, in terms of, um, the CFD, you know, particularly with the inflation re increases over the past few years. But the government has listened. Um, and then they, uh, and have made some changes. And, and that includes what’s called the clean in clean industry bonus, which is, is gonna help, um.

Uh, provide some funding into, um, uh, or encourage, uh, developers to support local, homegrown, um, supply chains, which are low carbon. Um, so really investing in sustainable su supply chains for the industry. Um, so I think, yeah, we’ve, we’ve, we’ve absolutely had our [00:14:00] challenges with the, with the CFD, but we’ve got a government who seem to, to be willing to listen to the industry and, and find that compromise between what’s right for the, the UK taxpayer.

Um, um, and then also what’s right for, for building industry. Um, and that’s, you know, we have a number of different mechanisms at re catapult to, to support the supply chain, but also to support the project developer and, and, and the OEM to help grow that sort of, uh, sustainable clean energy supply chains that can do things like, um, and she should do a lot of the manufacturing, um, uh, for floating wind.

Um. Foundations and, and, and the assembly of, of, of turbines and everything. So it’s, you know, it, we, we’ve had our challenges as well and we’re listening and we’re adapting with to, to an evolving market. I think. So what are those areas that are the focus for ORE Catapult to push forward offshore wind?

What technology areas are you focused on right now? We look across the whole, uh, life cycle of, um, [00:15:00] of, of the, of the project development, uh, of our offshore wind farm. Um, a big challenge in the UK at the moment is that it, it typically takes about 14 years for. For a project to go from sort of initial leasing all the way through to kind of FID construction and, and actually, um, generating power.

So, so that’s a, that’s a, a huge amount of time. So we, one of our kind of focus areas is around project pipeline or we, we call PO Project Pipeline, which is, um, environmental, uh, so data collection and trying to fast track that consenting. Process not to, to, to, uh, remove away from environmental protections which are in place, but to try and use new technologies, which can better inform our decision making in the consenting process.

Um, so that’s one, um, that, that, that we focus in on. We focus in on supporting the next generation of turbines. Um, so. Uh, when I first started in the industry, uh, six, six years ago, uh, uh, or, [00:16:00] or castle, sorry, six years ago, you know, it was, it was a novel to have a sort of a, a 10 megawatt, uh, uh, turbine, right?

Or, uh, and, and, and I think 12 megawatt was sort of the standard. And now you, you’re hearing 22 megawatt kind of, uh, uh, commonly referred to 20 megawatt, uh, turbines. Um, and even, and even bigger, right? So. That’s a huge challenge and that’s a huge area of supply chain development that can, that can come with that.

Not just the big fancy blades and, and, and, and, and towers and the cells, but the, the ancillary technologies which go around that, um, floating wind absolutely has to be, is, is, is a key, key area for us as, as well. And that’s sort of how do you integrate new, new turbine solutions with new. New platforms and what are the challenges there?

Um, but a big, big focus, um, in the UK and, and a big sort of strength that the UK is in that operations and maintenance space utilizing the data that we’re generating. And, and, and that’s something that, you [00:17:00] know, in the uk if you look at our supply chain, that’s a huge part of our USP. That’s the part that we can export.

That’s the part that we have a knowledge to share with, with the rest of, um, rest of the world. Going back to the UK offshore wind supply chain Spotlight 25. So that’s gonna be in the beginning of December this year in Edinburgh. How many companies are gonna be there from the uk? Off the top of my head, I don’t quite know.

And it’s usually, uh, somewhere between about, um, 80 company, 80 to a hundred companies exhibiting. Um, so those are companies who we have supported through one of our support mechanisms. Oh, man. I mean, Alan, think about that. Here in the United States, if we were to put this event on tomorrow. How many companies would you have show up that are innovative, that are doing some technology, that are doing something to support the supply chain?

I mean, of course, besides, like, we have a lot of ISPs and people out here doing the, the boots on the ground work. But I mean, I, I think you can count ’em on your hands, your fingers and toes. I think we’ve got 80 or a hundred that we can even put in an event. Yeah. Well, I’ll tell you honestly, one of the things that I [00:18:00] have, I found quite, um.

Inspiring. Right. When I, when I came into the, the Wind industries, I was like, I’m, I’m a relative newbie, right. You know, Magnus has been with the Catapult for six years. I’ve only been with the Catapult for a year. Um, and so it, my, I’m, I’m quite fresh faced, you know, I, I get quite excited about various, you know, opportunities in the wind space, but I was super inspired to see how many companies are pivoting from using expertise from that they’ve used in other offshore industries.

Right. And they are bringing it to. To offshore wind and the applicability of it, because it feels like one of the big issues I had coming away from oil and gas and coming into offshore wind is I felt like when I was in my oil and gas services company, we didn’t talk about the things that we could provide at the offshore wind industry from a services point of view.

And I honestly was absolutely like when I arrived and was like, hang on a second, there’s so many places that you can apply that expertise and that knowledge. [00:19:00] So many, and that is why the UK is doing really well, right? And it’s one of the really inspiring things that we are doing is we are going, Hey, you’ve got all of this experience and knowledge for operating for offshore in the North Sea.

How about, how about just, you know, you can use it for, for offshore wind and we can benefit that industry from it. That’s not, that’s not just the uk. The US has that too. It’s not just oil and gas, right? It’s automotive. It’s aerospace. Like it, there is, there’s a lot of expertise across the UK and the number of companies that we see, so.

Their, the light bulb moment that their technology could apply to offshore wind. And they ha you have a conversation with them and they go, oh, that’s great. We could provide that. And it’s, and it opens up a new door to them. Um, and that, that’s really, um, I suppose if I could put a core, core part of what we do, it’s, it’s, it’s providing that expertise.

It’s, it’s, it’s, it’s providing the, the knowledge and the knowhow about the [00:20:00] industry to these companies. And, um, yeah, spotlight is part of giving them that. That and that opportunity to scream about what they can do. There are so many great companies in the UK and I think they miss the opportunity to be in renewables that the expertise like Megan’s, like you were talking about, they have expertise.

They’re extremely bright engineers and scientists and technology people, and even on the accounting side and the project management, there are so many experts in that field that are sitting in the UK that never thought about. If I can get an offshore wind that expands my business, I grow into this new marketplace, it gives me a little more of economic security.

That’s huge. And now is the time to get into a, a spotlight or to just even to wander the floor to see what it’s about. And I think this is an easy opportunity because to go to the spotlight 2025, it’s relatively inexpensive. You’re gonna Edinburgh, it’s not hard to get to. It is a massive opportunity to [00:21:00] look around and just kind of feel out what is there for you.

Absolutely right. So it’s, it’s a very, very, uh, relatively low cost, um, uh, e event to attend. Um, the companies who are there, we, we support to be there. So, um, we provide them with the ex exhibition space. Um, and, and they, they, they get to showcase their technologies as, as, as well. And, um, learn. Learn from one another, right?

So they’re not just trying to speak to project developers and, and to, to government or, or, or even to us. They’re there to speak to one another and figure out how can we collaborate more together? We have complimentary technologies. Um, you know, how do we fit, how do we, how do we, how do we put that jigsaws together?

And that’s, that’s, that’s, that’s a real key, um, thing there as well. And, and that’s the thing is that when we talk to, uh, UK companies, we’ve had a number on the podcast that have tremendous products. Absolutely tremendous products. They don’t realize. Maybe next door, [00:22:00] just up the road as another company is doing a complimentary piece and connecting those together I think is key.

Even though the UK relatively is a small country, some, some in some ways is very kind of hard to get around and it’s hard to figure out where all these places are because a lot of these small, innovative companies are not necessarily, don’t have flashy names or great. Big websites or don’t spend a hundred thousand pounds on a booth somewhere, so it’s hard to find them.

But in, in these kind of events, these, these more dedicated, focused events on technology and growth, particularly in the uk and these spotlights are fantastic of connecting companies together. This is the, this is your opportunity because a lot of other conferences are so much more expensive. They’re further away.

They’re probably in Germany or in Denmark or in Spain. This is the one, this is the one to see what is really happening at the Ground Street level in the uk. And we need to get people to sign up because one of the things it’s gonna happen is [00:23:00] that you’re gonna run outta tickets for this, even though it’s in December.

It’s gonna get busy as soon as everybody realizes, like, yeah, I, I need to get over there. So this event is in Edinburg, it’s UK Offshore Wind Supply Chain Spotlight 2025. It’s in Edinburgh on December 11th at the Royal Highland Center. Which, from what I can tell, looks like a beautiful facility. Is there anything else I should know before I get ready to come to that event?

I mean, it’s right, be right beside the, the, the Edinburgh airport. So it’s super, super, super easy. Um, I think for me the, the, the kind of, the big plea would be from a, an international audience, from the audience, um, uh, is, uh, across, across the US is that there is innovative companie. In the uk who could maybe compliment your technology, right?

So we’ve talked about the, the uk, UK to UK company collaboration and, and action. There’s, this is a global challenge, right? There’s, this is a global market. Um, we need more collaboration between, between countries, more opportunities for [00:24:00] collaboration. So if, if you have, um. Uh, audience members who want to learn more about the UK and, and are developing a technology or they have a solution or a service and they’re thinking, you know, we could be doing this, but there’s a uk, there might be a UK company there, there, there probably, there probably isn’t.

There’ll probably be a spotlight as well. And Emily, you’re promising good weather in December in Edinburgh, right? Obviously there won’t be any rain. Nice and warm, sunny, balmy, almost. Yes. I think balmy is exactly the words that I would describe Edinburgh in December. It’s charming and wonderful, and you’ll get the proper Scottish, uh, gravitas that comes with the, the, the grayness and the rain.

I mean, it wouldn’t be right without that experience, so you, you need to google this event to sign up. That’s the easiest way I found it. It’d just go UK offshore wind supply chain spotlight 2025 and you’ll see it. You can click in and register. It’s inexpensive. It’s in December. You know you want to go, you wanna be in [00:25:00] Edburg in December.

It’s beautiful. So Emily and Magnus, thank you so much for being on the podcast. Love having you, and looking forward to the event. Thank you so much. It’s been a pleasure. Thank you very much.

https://weatherguardwind.com/ore-catapult-uk/

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Sunrez Prepreg Cuts Blade Repairs to Minutes

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Sunrez Prepreg Cuts Blade Repairs to Minutes

Bret Tollgaard from Sunrez joins to discuss UV-curing prepreg that cuts blade repair time by up to 90% and has recently recieved OEM approval.

Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTubeLinkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!

Allen Hall: Brett, welcome back to the program. 

Bret Tollgaard: Thanks for having me again.

Allen Hall: So a lot’s happening at sunrise at the moment. Uh, there’s, uh, activity with sunrise materials on a lot of blades this year.

Over the last couple of years actually, ISPs, operators, OEMs, are realizing that UV curing is a huge advantage.

Bret Tollgaard: Turns out there’s a lot of value added, uh, to the entire process when utilizing UV cure, uh, pre-req.

Allen Hall: So the, the pre pres are, have been available for a couple of years. The qualification though was always the concern.

Has the OEM qualified this material? Are they gonna give you the blessing? Does this show up in the manual? If I call the OEM, are they gonna say they have talked to you guys? A lot of those hurdles have been cleared at this point.

Bret Tollgaard: Yeah, great question. And we are happy to announce that we have finally been approved by a large OEM for use on the epoxy blade for now all general kind of repairs.

We have several more OEMs that have already passed their phase one mechanical testing, and we’re iterating through now [00:01:00] their, uh, secondary and tertiary kind of tests. And so we do expect to be fully qualified by several OEMs before the end of the year, which should make the ISPs integration and utilization of our materials much, much easier.

Allen Hall: So the, the, the problem you’re solving is repairs in the field for the most part, or sometimes in the factory. Mm-hmm. But a lot of times in the field that those repairs. It happened quite a bit. They’re the same repair, the same area, the same kind of thing over and over and over again. And wetting out fabric on site takes time.

Particularly if you’re using standard materials, you have to bag it. You have to apply heat in some cases to get it to kick, and then you have to wait several hours for it to cure. So in the repair cycle time, most of your time is waiting.

Bret Tollgaard: It sure is. Uh, and on top of all that, we all know that there aren’t enough technicians in this industry to even do all the repairs, uh, that would like to be done.

Yeah. And so to really kind of streamline all of that, [00:02:00] uh, we’ve rolled out a couple of new things and we’ve had a lot more interest in some pre consolidated preki patches for customers. Uh, if a particular blade model has an issue that is a standardized kind of repair. We’re actually now building custom prepregs, or we will build the appropriate width length, stack it, consolidate it, uh, wrap it between our films.

So then all the customer has to do when they get on site is, uh, you know, do do the appropriate surface prep. Scarfing, apply a little bit of our UV surface primer to the backside of that patch. But now they can go up tower, single peel, stick, roll out, and then they’re cured.

Allen Hall: And that’s a. How many hours of saving is that?

It’s gotta be like six, 12 hours of saving, of, of

Bret Tollgaard: labor. It’s upwards of 80 to 90% of the labor that’s gonna actually need to be done to apply that. Otherwise, and then same thing too. We’ve had a couple instances where we took a several day repair down to one, to two to three hours. And these are multi-meter long repairs that were fast tracked because we pre consolidated preki [00:03:00] everything.

Some were in flat sheet forms, some were much longer on rolls, where you’re actually then rolling out with a team. Um, and so we’ve been able to demonstrate several times, uh, over the last 12 months, uh, the, the value that a UV cure preprint.

Allen Hall: Well, sure, because that, that would make sense. The issue about wetting out fabric in the field you just done in the back of a trailer or something, somewhere like that.

Usually it is, it’s that you’re never really sure that you got the fabric wetted out. The experienced technicians always feel like, have done it enough that they get very consistent results. But as you mentioned, getting technicians is hard and, and there’s so many repairs to do. So you’re doing those wetting out composite things takes practice and skill.

Just buying it, preki it, where you have control over it. And you guys sell to the military all the time. So that, and you’re, are you ass 91 qualified yet? You’re in the midst of that?

Bret Tollgaard: So we, I mean, a, we just got ISO certified, uh, at the end of last year in December. So our [00:04:00] QMS system and everything like that’s up to date, that’s huge.

Another big qualification for the OEMs that want to see, you know, true quality and output.

Allen Hall: That’s it. I, if I’m gonna buy a preki patch, so, uh, uh, that would make sense to me, knowing that. There’s a lot of rigor as a quality system. So when I get out the the site and I open that package, I know what’s inside of it every single time.

Bret Tollgaard: Well, and that’s just it. And like we got qualified based on the materials that we can provide and the testing that’s being done in real world situations when you’re wetting out by hand and you’re vacuum backing and you’re trying to cure. It is a little bit of an art form when you’re doing that. It is, and you might think you have a great laminate, you got void content, or you haven’t properly went out that glass ’cause humidity or the way the glass was stored or it was exposed.

The sizing and the resin don’t really bite. Well. You might think you have a great repair, but you might be prematurely failing as well after X cycles and fatigue. Uh, simply because it’s not as easy to, to truly do. Right? And so having the [00:05:00] pre-wet, uh, pre impregnated glass really goes a long way for the quality, uh, and the consistency from repair to repair.

Allen Hall: Well, even just the length of the season to do repairs is a huge issue. I, I know I’ve had some discussions this week about opening the season up a little bit, and some of the ISPs have said, Hey, we we’re pretty much working year round at this point. We’re, we’ll go to California. We’ll go to Southern Texas.

We’ll work those situations. ’cause the weather’s decent, but with the sunrise material, the temperature doesn’t matter.

Bret Tollgaard: Correct. And I was actually just speaking to someone maybe half hour ago who came by and was talking about repairs that they had to do in Vermont, uh, in December. They could only do two layers of an epoxy repair at a time because of the amount of the temperature.

Allen Hall: Yeah.

Bret Tollgaard: Whereas you could go through, apply a six or an eight layer pre-reg cure it in 20 minutes. Uh, you know, throughout that entire length that he had and you would’ve been done. That’s, and so it took several days to do a single repair that could have been done in sub one hour with our material.

Allen Hall: I know where those wind turbines are.

[00:06:00] They weren’t very far from, we used to live, so I understand that temperature, once you hit about November up in Vermont, it’s over for a lot of, uh, standard epoxy materials and cures, it is just not warm enough.

Bret Tollgaard: Yeah, we, we’ve literally had repairs done with our materials at negative 20 Fahrenheit. That were supposed to be temporary repairs.

They were installed four or five years ago. Uh, and they’re still active, perfectly done patches that haven’t needed to be replaced yet. So,

Allen Hall: so, because the magic ingredient is you’re adding UV to a, a chemistry where the UV kicks it off. Correct. Basically, so you’re, it’s not activated until it’s hit with uv.

You hit it with uv that starts a chemical process, but it doesn’t rely on external heat. To cure

Bret Tollgaard: exactly. It, it is a true single component system, whether it’s in the liquid pre preg, the thickened, uh, the thickened putties that we sell, or even the hand lamination and effusion resin. It’s doped with a, a variety of different food initiators and packages based on the type of light that’s [00:07:00] being, uh, used to, to cure it.

But it will truly stay dormant until it’s exposed to UV light. And so we’ve been able to formulate systems over the last 40 years of our company’s history that provide an incredibly long shelf life. Don’t prematurely gel, don’t prematurely, uh, you know, erode in the packaging, all those

Allen Hall: things.

Bret Tollgaard: Exactly.

Like we’ve been at this for a really long time. We’ve been able to do literally decades of r and d to develop out systems. Uh, and that’s why we’ve been able to come to this market with some materials that truly just haven’t been able to be seen, uh, delivered and installed and cured the way that we can do it.

Allen Hall: Well, I think that’s a huge thing, the, the shelf life.

Bret Tollgaard: Mm-hmm.

Allen Hall: You talk to a lot of. Operators, ISPs that buy materials that do have an expiration date or they gotta keep in a freezer and all those little handling things.

Bret Tollgaard: Yep.

Allen Hall: Sunrise gets rid of all of that. And because how many times have you heard of an is SP saying, oh, we had a throwaway material at the end of the season because it expired.

Bret Tollgaard: Oh, tremendously

Allen Hall: amount of, hundred of thousands of dollars of material, [00:08:00]

Bret Tollgaard: and I would probably even argue, say, millions of dollars over the course of the year gets, gets thrown out simply because of the expiration date. Um, we are so confident in our materials. Uh, and the distributors and stuff that we use, we can also recertify material now, most of the time it’s gonna get consumed within 12 months Sure.

Going into this kind of industry.

Allen Hall: Yeah.

Bret Tollgaard: Um, but there have been several times where we’ve actually had some of that material sent back to us. We’ll test and analyze it, make sure it’s curing the way it is, give it another six months shelf, uh, service life.

Allen Hall: Sure.

Bret Tollgaard: Um, and so you’re good to go on that front

Allen Hall: too.

Yeah. So if you make the spend to, to move to sun, you have time to use it.

Bret Tollgaard: Yes.

Allen Hall: So if it snows early or whatever’s going on at that site where you can’t get access anymore, you just wait till the spring comes and you’re still good with the same material. You don’t have to re-buy it.

Bret Tollgaard: Exactly. And with no special storage requirements, like you mentioned, no frozen oven or frozen freezer, excuse me, uh, or certain temperature windows that has to be stored in, uh, it allows the operators and the technicians, you know, a lot more latitude of how things actually get

Allen Hall: done.

And, and so if. When we [00:09:00] think about UV materials, the, the questions always pop up, like, how thick of a laminate can you do and still illuminate with the UV light? And make sure you curate I I, because you’re showing some samples here. These are,

Bret Tollgaard: yeah.

Allen Hall: Quarter inch or more,

Bret Tollgaard: correct. So

Allen Hall: thick samples. How did you cure these?

Bret Tollgaard: So that was cured with the lamp that we’ve got right here, which are standard issued light, sold a couple hundred into this space already. Um, that’s 10 layers of a thousand GSM unidirectional fiber. Whoa. This other one is, uh, 10 layers of, of a biox. 800 fiber.

Allen Hall: Okay.

Bret Tollgaard: Uh, those were cured in six minutes. So you can Six

Allen Hall: minutes.

Bret Tollgaard: Six minutes.

Allen Hall: What would it take to do this in a standard epoxy form?

Bret Tollgaard: Oh, hours,

Allen Hall: eight hours maybe?

Bret Tollgaard: Yeah. About for, for the, for the post cure required to get the TGS that they need in the wind space, right? Absolutely. And so yeah, we can do that in true minutes. And it’s pre impregnated. You simply cut it to shape and you’re ready to rock.

Allen Hall: And it looks great when you’re done, mean the, the surface finish is really good. I know sometimes with the epoxies, particularly if they get ’em wetted out, it doesn’t. It [00:10:00] doesn’t have that kind of like finished look to it.

Bret Tollgaard: Exactly. And the way that we provide, uh, for our standard, uh, you know, pre pprs are in between films and so if you cure with that film, you get a nice, clean, glossy surface tack free.

But as more and more people go to the pre consolidation method down tower, so even if they buy our standard prereg sheets or rolls, they’re preki down tower, you can also then just apply a pre, uh, a peel ply to that top film. Oh, sure. So if you wet out a peel ply and then you build your laminate over the top.

Put the primer and the black film over when they actually get that up on tower, they can then just remove that fuel ply and go straight to Sandy or uh, uh, painting and they’re ready to rock.

Allen Hall: Wow. Okay. That’s, that’s impressive. If you think about the thousands and thousands of hours you’ll save in a season.

Where you could be fixing another blade, but you’re just waiting for the res, the cure,

Bret Tollgaard: and that’s just it. When you’re saving the amount of labor and the amount of time, and it’s not just one technician, it’s their entire team that is saving that time. Sure. And can move on to the next [00:11:00] repair and the next process.

Allen Hall: So one of the questions I get asked all the time, like, okay, great, this UV material sounds like space, age stuff. It must cost a fortune. And the answer is no. It doesn’t cost a fortune. It’s very price competitive.

Bret Tollgaard: It, it really is. And it might be slightly more expensive cost per square foot versus you doing it with glass and resin, but you’re paying for that labor to wait for that thing to cure.

And so you’re still saving 20, 30, 40 plus percent per repair. When you can do it as quickly as we can do it.

Allen Hall: So for ISPs that are out doing blade repairs, you’re actually making more money.

Bret Tollgaard: You are making more money, you are saving more money. That same group and band of technicians you have are doing more repairs in a faster amount of time.

So as you are charging per repair, per blade, per turbine, whatever that might be, uh, you’re walking away with more money and you can still pass that on to the owner operators, uh, by getting their turbines up and spinning and making them more money.

Allen Hall: Right. And that’s what happens now. You see in today’s world, companies ISPs that are proposing [00:12:00] using UV materials versus standard resin systems, the standard residence systems are losing because how much extra time they’re, they’re paying for the technicians to be on site.

Bret Tollgaard: Correct.

Allen Hall: So the, the industry has to move if you wanna be. Competitive at all. As an ISP, you’re gonna have to move to UV materials. You better be calling suns

Bret Tollgaard: very quickly. Well, especially as this last winter has come through, the windows that you have before, bad weather comes in on any given day, ebbs and flows and changes.

But when you can get up, finish a repair, get it spinning, you might finish that work 2, 3, 4 later, uh, days later. But that turbine’s now been spinning for several days, generating money. Uh, and then you can come back up and paint and do whatever kind of cosmetic work over the top of that patch is required.

Allen Hall: So what are the extra tools I need to use Sunz in the kits. Do I need a light?

Bret Tollgaard: Not a whole lot. You’re gonna need yourself a light. Okay. You’re gonna need yourself a standard three to six inch, uh, bubble buster roller to actually compact and consolidate. Sure. Uh, that’s really all you need. There’s no vacuum lights.

And you sell the lights. We do, we, [00:13:00] we sell the lights. Um, our distributors also sell the lights, fiberglass and comp one. Uh, so they’re sourced and available, uh, okay. Domestically, but we sell worldwide too. And so, uh, we can handle you wherever you are in the world that you wanna start using uv, uh, materials.

And yeah, we have some standardized, uh, glass, but at the same time, we can pre-reg up to a 50 inch wide roll. Okay, so then it really becomes the limiting factor of how wide, how heavy, uh, of a lamette does a, a technician in the field want to handle?

Allen Hall: Yeah, sure. Okay. In terms of safety, with UV light, you’re gonna be wearing UV glasses,

Bret Tollgaard: some standard safety glasses that are tinted for UV protection.

So they’ll

Allen Hall: look yellow,

Bret Tollgaard: they’ll look a little yellow. They’ve got the shaded gray ones. Sunglasses, honestly do the same.

Allen Hall: Yeah.

Bret Tollgaard: But with a traditional PPE, the technicians would be wearing a tower anyways. Safety glasses, a pair of gloves. You’re good to go. If you’re doing confined space, work on the inside of a, a, a blade, uh, the biggest value now to this generation of material that are getting qualified.

No VOC non [00:14:00] flammable, uh, no haps. And so it’s a much safer material to actually use in those confined spaces as well as

Allen Hall: well ship

Bret Tollgaard: as well as ship it ships unregulated and so you can ship it. Next day air, which a lot of these customers always end. They do. I know that.

Allen Hall: Yeah.

Bret Tollgaard: Um, so next day air, uh, you know, there’s no extra hazmat or dangerous goods shipping for there.

Uh, and same thing with storage conditions. You don’t need a, a flammable cabinet to actually store the material in.

Allen Hall: Yeah.

Bret Tollgaard: Um, so it really opens you up for a lot more opportunities.

Allen Hall: I just solves all kinds of problems.

Bret Tollgaard: It, it really does. And that’s the big value that, you know, the UV materials can provide.

Allen Hall: So. I see the putty material and it comes in these little tubes, squeeze tubes. What are these putties used for?

Bret Tollgaard: So right now, the, the existing putty is really just the same exact thickened, uh, resin that’s in the pre-print.

Allen Hall: Okay.

Bret Tollgaard: And it’s worked well. It’s, it’s nice we’re kind of filling some cracks and some faring, some edges and stuff if things need to be feathered in.

But we’ve [00:15:00] been working on this year that we’ll be rolling out very, very soon is a new structural putty. Okay. So we’ll actually have milled fibers in there and components that will make it a much more robust system. And so we’ve been getting more inquiries of, particularly for leading edge rehabilitation.

Where Cat three, cat four, even cat five kind of damage, you need to start filling and profiling before any kind of over laminates can really be done properly. And so we’re working on, uh, rolling that out here very, very soon. Um, and so that will, I think, solve a couple of needs, um, for the wind market. Uh, and then in addition to some new products that we’re rolling out, uh, is gonna be the LEP system that we’re been working on.

Uh, the rain erosion testing showed some pretty good results. But we’re buying some new equipment to make a truly void free, air free system that we’re gonna it, uh, probably submit end of April, beginning of May for the next round, that we expect to have some very, very good, uh, duration and weather ability with,

Allen Hall: because it’s all about speed,

Bret Tollgaard: it’s durability.

Allen Hall: All about e

Bret Tollgaard: Exactly. And ease of use by someone in the [00:16:00] field. Yeah. Or OEMs on, you know, in the manufacturing plant. Um, there has yet, in my opinion, to be a true winner in the LEP space. That is just the right answer. And so by applying our materials with the really high abrasion resistance that we expect this to have and be as simple to do as it really appeal, stick and cure, um, we think it’s gonna be a bit of a game changer in this industry.

Allen Hall: Well, all the sunrise materials, once they’re cured, are sandal

Bret Tollgaard: correct.

Allen Hall: And I think that’s one of the things about some of the other systems, I always worry about them like, alright, they can do the work today, but tomorrow I have to come back and touch it again. Do I have a problem? Well, and the sun rests stuff is at least my playing around with it has been really easy to use.

It’s, it’s. Uh, things that I had seen maybe 20 years ago in the aerospace market that have they thought about using the material not only [00:17:00] in the factory, but outside the factory. How easy is it to adapt to, how easy to, to paint, to all those little nuances that come up? When you’re out working in the field and trying to do some very difficult work, uh, the sunroom material is ready to go, easy to use and checks all the boxes, all those little nuances, like it’s cold outside, it’s wet outside.

Uh, it’s, it’s hot outside, right? It’s all those things that, that stop ISPs or OEMs from being super efficient. All those parameters start to get washed away. That’s the game changer and the price point is right. How do. People get a hold of you and learn about the sun rose material. Maybe they, you can buy through fiberglass or through composite one.

Mm-hmm. That’s an easy way to do, just get to play with some samples. But when they want to get into some quantity work, they got a lot of blade repair. They know what they’re doing this summer or out in the fall or this winter come wintertime. How do they get [00:18:00] started? What do they do?

Bret Tollgaard: Well, one of the first things to do is they can reach us through our website.

Um, we’re developing a larger and larger library now for how to videos and install procedures, um, generating SOPs that are, you know, semi, uh, industry specific. But at the same time too, it’s a relatively blanket peel and stick patch, whether it’s a wind turbine blade, a corroded tank, or a pressure pipe. Um, and so yeah, www.suns.com Okay, is gonna be a great way to do it.

Uh, we’re actively building more videos to put on, uh, our YouTube channel as well. Um, and so that’s kind of gonna be the best way to reach out, uh, for us. One of the big things that we’re also pushing for, for 26 is to truly get people, uh, in this, in industry, specifically trained and comfortable using the products.

At the end of the day, it’s a composite, it’s a pre impregnated sheet. It’s not difficult, but there are some tips and tricks that really make the, the use case. Uh, the install process a lot easier.

Allen Hall: Sure.

Bret Tollgaard: Uh, and so just making sure that people are, are caught up on the latest and greatest on the training techniques will [00:19:00] go a long way too.

Allen Hall: Yeah. It’s only as good as the technician that applies it

Bret Tollgaard: e Exactly.

Allen Hall: Yeah. That’s great. Uh, it’s great all the things you guys are doing, you’re really changing the industry. In a positive way, making repairs faster, uh, more efficient, getting those turbines running. It’s always sad when you see turbines down with something that I know you guys could fix with sun.

Uh, but it does happen, so I, I need the ISPs to reach out and start calling Sun and getting in place because the OEMs are blessing your material. ISPs that are using it are winning contracts. It’s time to make the phone call to Sun Rez. Go to the website, check out all the details there. If you wanna play with your material, get ahold of fiberglass or composite one just.

Order it overnight. It’ll come overnight and you can play with it. And, and once you, once you realize what that material is, you’ll want to call Brett and get started.

Bret Tollgaard: A hundred percent appreciate the time.

Allen Hall: Yeah. Thanks Brett, for being on the podcast. I, I love talking to you guys because you have such cool material.

Bret Tollgaard: Yeah, no, we’re looking, uh, forward to continuing to innovate, uh, really make this, uh, material [00:20:00] splash in this industry.

Sunrez Prepreg Cuts Blade Repairs to Minutes

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Infringing on the Rights of Others

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I agree with what Ricky Gervais says here; I would only add that there are dozens of ways religion impinges on others.

In my view, the most common is that it impedes our implementing science in things like climate change mitigation.  If you believe, as is explicit in the Book of Genesis, that “only God can destroy the Earth,” you have a good excuse to ignore the entirety of climate science.

Infringing on the Rights of Others

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Could You Be Paid to Sew Disinformation into Our Society?

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99% of this totally incorrect.

But hey, who cares, right? There’s a huge market for disinformation, and I’m sure you were handsomely paid.

Could You Be Paid to Sow Disinformation into Our Society?

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