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ArcVera CEO Discusses Optimizing Wind Farm Performance and Viability

This episode of the Uptime Wind Energy Podcast features an interview with Gregory Poulos, CEO of ArcVera Renewables, to discuss how the company’s work is helping operators improve wind farm performance. We discuss wind resource assessments, wake modeling, repowering with new turbine technology, evaluating offshore wind resources, and accounting for risks like future nearby wind farm development. ArcVera helps make wind power more viable and cost-effective through services spanning a project’s full lifetime, from initial prospecting to operations to eventual repowering decades later.

Reach out to ArcVera and get your wind farm performing better! https://arcvera.com/contact/

Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, LinkedIn and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

Pardalote Consulting – https://www.pardaloteconsulting.com
Weather Guard Lightning Tech – www.weatherguardwind.com
Intelstor – https://www.intelstor.com

Allen Hall: Welcome back to this special edition of the Uptime Wind Energy Podcast. I’m Allen Hall, along with my co host, Joel Saxum. ArcVera Renewables is the leading provider of renewable energy technology services, including wind resource assessments, technical due diligence, project engineering, and O& M support.

ArcVera’s work in the wind industry is helping to make. Wind energy more affordable and reliable. The company’s services are helping developers to build new wind farms and improve the performance of existing wind farms. As a result, wind energy is playing an increasingly important role in the global energy mix.

In this podcast, we’ll explore ArcVera’s work with ArcVera’s CEO, Greg Poulos. Welcome to the program.

Gregory Poulos: Thanks for having me on, guys. It’s great to be here. Hi, Allen. Hi, Joel. Good to see you again.

Allen Hall: Yeah, so the last time we got together was in New Orleans at ACP, and that was a good time. That was a really crazy convention.

I know since we have left there Joel and I work in the lightning space and you’re in the wind in the wind space, actual wind, the productive part of the wind industry business. It’s been a busy summer. I assume you guys have been busy with all the projects and all the IRA things have been happening, trying to evaluate performance of farms and what, where to put new farms and what’s going on offshore.

I’m really interested to pick your brain here.

Gregory Poulos: Yeah all of those things globally. Absolutely.

Allen Hall: ArcVera’s been around for about 40 years at this point. Can you just give our listeners a brief introduction as to all the things you do around the wind industry?

Gregory Poulos: Absolutely. So we work on on the wind side.

We also work in solar and battery storage. But on the wind side, we work just as in solar and storage through the full project lifetime. So in wind there’s a prospecting phase where A developer or somebody trying to create a wind farm is looking for a spot or they have a spot in mind and they need to know if it’s going to be economic.

It should they invest more in there in the development. So we help folks understand how windy a certain site may be using our vast experience and also advanced modeling tools. Some which we discussed at ACP um, a variety of other things, including our meteorological expertise about flow over complex terrain. There’s a lot of free material out there that is inaccurate, and so we help narrow the band of to what the real answer is.

Ultimately you have to measure on site and so you have to use lidar, sodar or meteorological towers most commonly offshore, they call them floating lidar or flidar but so we’ll recommend the configuration design and where to place those systems. Monitor all those systems after their installed, inspect them all with an eye toward eventual financing.

You need to have a nice tied up story around your energy production, and it all starts with getting excellent data measured. So we work with them through the entire development process, analyzing data, creating reports related to energy, evaluating the different turbine technologies that are available in the correct hub height to place those at for a given meteorological regime and wind speed based on IEC Standards. Design the turbine arrays, do the energy work, and then ultimately, after a long process that is too long to describe in my brief introduction to what we do a turbine is purchased and an offtaker is found ultimately who will buy the power or you take merchant risk and you go to the bank, get your money.

And we work with the clients through that with technical reports in support of financing wind farms. And, uh, during construction, we do some work on the construction site. Depending on how things are going, we’ll review the contracts for operations and maintenance, review the turbine supply agreement.

And then after construction, there’s all sorts of operational side work we can do. Including forensic analysis of performance power performance testing with the I. C. R. E. Standard certification that we have and all the way through. And then 30 years later, you might repower depending on the situation.

We’ll come back and do it all again. With repowering it.

Joel Saxum: Something to focus on here is what Allen and I, because, with Weather Guard, we’re always talking lightning with people. They call, hey, I have lightning issues, I have lightning issues. And one of the things that we focus on with everybody who calls is the simple fact that there is not a blanket you can throw over and say, This is how lightning works.

It does, in a certain sense, but every site is different depending on the technology installed, depending on the topography, the local geography, the local weather patterns, all of these things go into fact when you’re making decisions on what to do, whether it’s O& M decisions, why, for us, of course, why is lightning striking me this way, what can I expect in the future, I have damage here, why is this happening, what’s going on here. What you guys are focusing on as well, Greg, is, yeah, there may be an idea of, Hey, wind blows here in this county, and we think we have this for a wind resource.

However, when you really want to nail it down and get into the nitty gritty and get some bankable insights, you need to talk to the experts and have them do a per site actual investigation and give you some real insights.

Gregory Poulos: Yeah, that’s correct. There’s a whole process to this that, being around for 40 plus years, at least the original founders, not me, I was 12 when the original founders started.

A set of gurus that existed in those early days, basically over time, came up with more and more rigorous methods to study wind farms and get the answer right. You make mistakes, you make corrections so all the methods of energy assessment have steadily improved over time, and they’re constantly changing as we discover new things, such as the long range wakes topic we discussed last time. So there are new things emerging as the industry changes, but yeah you absolutely have to follow a protocol. And we serve on the standards committee for the international electrical technical commission, the IEC. And there’s a new standard that’s actually going to be coming out I’m not sure the exact timing, a year or two after all the processes are done or new called IEC 15 61400 15 2.

Anyway, that’s underway with a bunch of industry, current industry experts that are all working together to formulate a standard for that process. But there are very well established practices already. Very well known practices that are used to create bankable wind assessments.

Allen Hall: There’s a big repowering effort in the United States and I want to touch on that point for a minute.

When I talk to existing wind farms that have been around 10, 20 years and they’re getting to that repower stage, when you ask them what the expected power production was from that site, Uh, when they started to build it and what the actual is, there’s a big discrepancy between those two typically. So the data they had went, I think a lot of times it didn’t use an ArcVera-type service when they put these farms out there, they just put some met towers up, got some general numbers and starts putting farms up.

That’s really not the way to do it. So when they come to a repowering situation. What’s the right approach there to actually get some hard numbers because they’re going to put different technology and typically on these new sites and they need to know, do I need to put low wind speed turbines up here?

Do I need to raise the tower hub height a little bit? What’s that process look like?

Gregory Poulos: That process is, is pretty straightforward once you have the right information. In some cases we have the old data from the original wind farm in our database. Because we did work on it before. Maybe they didn’t do a bankable assessment, but we might have been, had the data, happened to have the data in house.

That’s happened several times. But except for that we also advise them to put up new meteorological measurements around the site for a year prior to doing the repowering assessment. Sometimes there isn’t time for that. And you, there’s a a second method to evaluate the energy production on a site, which involves using the actual SCADA data, the power production data from those farms that have been the, from the farm that’s been operating all that time.

You can use that information and Reverse engineer how the wind blows and then re engineer that to create an operational repowering forecast using modern turbine technology, which is usually much taller. And so you need some knowledge of what the shear is at a site like that. In other words the change in the wind speed with height, you have to understand that if you’re going to go higher.

It’s going to be windier generally at a particular location. That’s not always true in topography. Sometimes it’s windier downhill anyway. I didn’t want to get that, sneak that in real quick. But but for the most part, except in certain places like complex California valleys where the wind speed actually decreases with height.

You need to understand how the new, how energy from new modern turbines with bigger rotors, taller hub heights will work. And you have to reverse engineer the data because you don’t have any meteorological information to go on. Let’s say the original net towers were very short anyway, very old technology, very low quality, not much to work with even with the old data for modern techniques, consistent with modern techniques. So you have to reverse engineer the power production at that farm, try to understand how the wind blows there, and then reconstruct what a new turbine at a taller hub height might produce. It’s very uncertain and compared to a full measurement campaign, but it can be done.

Allen Hall: How does LiDAR play into those measurements? Do you need to put LiDAR up at some of these sites to really understand how the wind is moving versus altitude or some of the perturbations you’re getting from the landscape.

Gregory Poulos: You can certainly use LIDAR. You can use meteorological towers or SODAR.

LIDAR is handy certainly. It generally observes the wind speeds to uh, 120 to 200 meters above ground, depending on the settings and characteristics of the site. Lasers that come out of LIDARs bounce off particulates in the atmosphere. So if the atmosphere is very clean, sometimes they don’t return a signal.

Sodars can be used as well and they have different characteristics and meteorological towers are the long standard that’s existed in the industry. A lot of the standards are actually based on anemometers, um, in the wind turbine design. So using LiDAR and sodar creates a little uncertainty in the turbulence measurements.

In any case. They’re very helpful. Absolutely. And many of our clients are using LIDAR and SODAR all around the world to supplement meteorological measure, meteorological tower based measurements and to go higher, above. It’s very expensive to build a very tall net tower. In many parts of the world, so you put up a shorter one and supplement it with information from a lidar or a stodar that looks above the net tower height.

Joel Saxum: Digging back into the repower issue, and this is one of the reasons why I think someone going to do a repower should contact ArcVera, simply because you guys are also doing this long distance wake research, right? So you’re understanding what’s happening down wind and whatnot. So as again, as say XYZ wind farm was installed in 2010 and there are what’s 2023 now about 2013 because someone’s taking perfect advantage of PTCs.

So in that 10 years in that area. There more than likely has been some neighboring wind farms installed, either downstream, upstream, next to it. While you guys are, yes, you have some constraints of this is where the existing towers are, we’re going to assimilate new, possibly new technology onto these existing towers.

However, around this area, there has also been local changes in the wind resource because of these additions. Now, ArcVera has a bunch of specialized knowledge that others may not have around this long distance wake changes that may affect the production. So it, this, in this case right now is my thought.

If I’m doing a repower, I’m calling ArcVera because they’ve got not only the knowledge, the existing knowledge of the wind resource within that wind farm, but they have a specialized batch of knowledge. You guys have a specialized batch of knowledge of what could be going on around, and the long-term wakes affecting it.

Gregory Poulos: That’s right. With the modeling technique that we described in the last podcast we have the ability to recreate the impact of new wind farms being built. Over time so you can do a simulation with and without those wind farms in place and get a more accurate estimate of how that affects ongoing energy production.

The other you can use that method, but you have to have knowledge of when wind farms went in the types of turbines that are there. You have to have all the power curves and all the specs of those wind farms as well as the wind farm you’re trying to build to really understand how that is going to affect things.

Yeah, we can do that, and it’s certainly something we do every day. It’s complicating. Those same issues are complicating day to day wind energy resource assessment for new wind farm builds as well as repowers.

Allen Hall: Computational power it takes to do that, it’s got to be tremendous, right? That’s a really difficult model.

Gregory Poulos: It is. It’s definitely a specialized activity. The we run on supercomputers in the cloud. For generally thousands of processors operating simultaneously for a day or five days or, whatever it happens to take for the particular instance. And then you get terabytes of data and you have processing methods to take that down to just the answer you need.

There’s a lot more information there you throw away because it’s a commercial application. You could probably do a master’s degree or PhD with most of that every run every day. But it’s very sophisticated stuff. Involves a lot of automation to get down to a commercially viable pricing.

You’re taking something that 10 years ago would cost a million dollars probably, and you’re doing it for 25, 000 or 50, 000 or maybe less.

Allen Hall: So let’s jump offshore. And I know, ArcVera, you have a presence worldwide. Let’s just start there. Where are all your offices at?

Gregory Poulos: We have subsidiary offices operating in Brazil since 2011, I believe was the first major inroads there.

And then South Africa since 2015. And in Bangalore, India, since 2020, during the pandemic, we opened that one.

Allen Hall: I want to touch on the offshore piece because I know India is planning on a lot of offshore and that looks like it’s on the, it’s like the East coast of the United States. Everything’s on the Eastern side of India is where they’re planning all that.

So all the wind’s going to come off land onto the turbines and then on the, in, in the New York bight area, same thing. With all the changes that are happening in the who’s going to put wind turbines where situation in the New York Bight? How do you know what that resource is going to look like when you finally someday put in turbines or putting turbines in the water?

Gregory Poulos: You don’t know what’s coming. That’s the hardest part of the build out risk calculation. So you have to do scenarios. Ocean wind being temporarily canceled, it may come back, right? So you can say, okay we have a reprieve for a little while, but eventually the wind is going to flow through some new wind farms where ocean wind was originally planned and take some of the power out of the wind before it reaches our wind farm.

So we can operate Scott free for a little while, but then they’re going to come later. So you have to assess that. And just so you understand the risk, there’s not too much you can do about it, other than just take a haircut or not build your wind farm. But it’s good to understand the magnitude. If it’s a small magnitude, you could say, okay that’s going to be acceptable even long term, or it may be, okay, for 10 years, we’ll make X.

And then after 10 years, we’re going to assume those are going to be built. And can we handle that financially and, or how would, what would we do in that instance? Because there’s no current laws for reimbursement for future wind farms to existing wind farms. That’s what you have to do, is just evaluate the various scenarios.

Allen Hall: And do you, would you need to know the kind of turbines that would be installed in front of you?

Does that matter all that much? I guess maybe the hub height would matter.

Gregory Poulos: You can make very good assumptions even if it’s not built about what it, what the likely effects are going to be. But depending on how long it is, it could be quite a bit different, right? This could be a really different technology.

We don’t know what’s coming, but Using the three bladed upwind machine assumption, there are certainly standards for expected thrust and power production. That you can apply and make assumptions about the type of turbine just based on experience that very realistic at least it no more uncertain than the rest of the process.

Allen Hall: Yeah, So what happens when we’re talking about wind off the coast of New Jersey places like Atlantic City, right? They built big casinos and there’s big buildings and the build out will continue along the coastline in New Jersey, I assume for a while and even New York for that matter.

When they start building structures right on the edge of shorelines, I assume that affects the wind offshore, right? That’s part of these wakes that are created that seem to go for 50, 100 kilometers?

Gregory Poulos: Sure, yeah. If you were to build wind farms onshore and the wind were from onshore to offshore, they would deplete the wind resource to some degree.

And that effect would be felt in the offshore wind farms. And the reverse is true if the wind blows the other direction. The when the wind blows from onshore to offshore, it also blows the temperature structure over the land, over the ocean. And so it’s suddenly, it’s over warm, let’s say in the summertime, you have very warm air over land, the sun’s up, it’s hazy, hot, and humid.

In New Jersey, New York, and the wind is from the southwest that gets blown over the relatively cold ocean that creates a stable atmosphere, which lengthens the wake effect and makes it worse. There are effects of just the weather that’s occurring onshore if it’s being advected in the terminology of atmospheric science, it’s being moved offshore only.

Joel Saxum: You’re on the big word of the day, wind right now, Greg. Evected.

Gregory Poulos: Evection, there you go.

Joel Saxum: So I’m going to, I’m going to throw an odd one at you and Allen this isn’t in our questions that we threw, but I was just thinking about it as we’re talking offshore. So on the podcast, we have talked about some new technologies and we’ve had some on.

So some of these new technologies, of course, floating offshore wind is going to be new. And I believe that, and I don’t, this is me armchair engineer, right? I believe that those platforms could cause the wake changes as well, because there’s actually a different angles of incidents as they move offshore.

But the other things I’m wondering is, has ArcVera investigated, that they can talk, that you can talk about? Or maybe even just on the side or on the water cooler, the ideas of say, the sea twirl or the wind wall and those kind of technologies that are On the horizon, maybe that are startups that might become commercialized at some point.

Have you investigate investigated any of those?

Gregory Poulos: We haven’t investigated them officially under contract, that kind of thing. But certainly we’ve seen the announcements. There’s a long history of turbine technologies that have been tried of different types. Nothing to date has yet beat the economics of three bladed upwind, upwind turbine. That, that’s not to say there aren’t some strong advocates for other technologies and that others may in fact come out. We do have the experience in house to evaluate them, but we haven’t looked at those specifically. What you off, what you get when it’s early stage is extremely expensive because it’s one off type stuff.

So until it’s commercially viable, you really have to invest a lot of money to get it off the ground, even if it’s more efficient. It might not make it.

Joel Saxum: Yeah, there’s a lot of hurdles there, right? To new technology. And then, not only is the technology development hurdles, but then you have to get past the commercial and political hurdles in front of it as well.

I think some of those technologies may be, they’re very interesting to watch and to look at. But they’re getting them to a commercial status, as Phil Totaro will tell you from IntelStor getting them commercialized is a lot different than being technologically feasible.

Gregory Poulos: Yeah, are they being used for small wind, say house, household style, or farms, farm scale, or are they being utility scale?

It, for the three bladed upwind turbine, utility scale seems to be prime.

Joel Saxum: Yeah, I think that one of the, one of the big problems here is that what people maybe don’t understand that haven’t seen the whole picture of wind is that yes, like it might be technologically feasible, but then you also have to get the insurance companies to agree that they’ll take this risk on and put it out at a large scale.

And that’s a difficult thing to do when they’re already taking the losses that they do take with the offshore wind that we’re working with today.

Gregory Poulos: Yeah, that’s a standard practice part of due diligence. As you go into financing, or insurance can also get these same reports, you do a turbine technology review.

The less risk is associated, the least risk is associated with small changes from an existing proven technology. If you’re doing something brand new. There’s going to be a risk premium associated with that applied. Basically, you’re going to have to pay more for the money, the loan that you’re going to get because of the risk.

And there’ll be other conditions applied which makes it just a more expensive project in the end, the rates of return drop.

Allen Hall: There’s a lot of interesting areas in wind and to just. knowing what’s happening in the wind energy business. And it all starts with you, Greg, honestly, right? So if you don’t know what the wind is, you do not know what your energy production is going to be.

And that’s why people consistently call ArcVera for knowledge and advice on, on, what those projects will look like, Greg, how do people get ahold of ArcVera? How do they contact you? How do they connect up?

Gregory Poulos: They can certainly contact me. I’m just greg.poulos@arcvera.com. And through our website naturally, right?

So there’s an info button there and you can contact us easily through that arrangement. And there’s also direct contact information for various people on our website anytime. Yeah, please, send a note along, I’ll get you, I’ll get people in touch with the right individuals, technology, technical experts at our company to handle their particular problem, wind, solar, or battery storage.

Allen Hall: It’s a great discussion every time you’re on the podcast. We got to touch base in another couple of months. I know there’s a lot happening in wind at the moment, particularly offshore. And as things develop, I want to touch base. And thanks for being on the program. Love to have you back.

Gregory Poulos: My pleasure.

ArcVera CEO Discusses Optimizing Wind Farm Performance and Viability

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Ayn Rand and the Virtue of Selfishness

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From a reader:  Okay… confession: I only physically read about a quarter of it.

I’ll make an even greater confession: I read “Atlas Shrugged” and “The Fountainhead” back-to-back when I was a teenager, and they meant a great deal to me at the time.

It was a couple of decades later that I realized that “the virtue of selfishness,” as Rand described her philosophy, is a horrible basis on which to build a society. Fortunately, there isn’t a nation on Earth where everything is privatized: roads, tunnels, bridges, airports, law enforcement, criminal justice, disaster relief, libraries, national defense, bank deposit insurance, emergency healthcare, food safety, etc.

Moreover, hoping that rich and selfish people will restrain themselves from ruining the environment is a joke.

Ayn Rand and the Virtue of Selfishness

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Statement on USDA Proposed Updates to the Agricultural Foreign Investment Disclosure Act from ACORE President and CEO Ray Long 

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Statement on USDA Proposed Updates to the Agricultural Foreign Investment Disclosure Act from ACORE President and CEO Ray Long 

WASHINGTON, D.C. — The Agricultural Foreign Investment Disclosure Act (AFIDA) is critical legislation to protect U.S. national security. Given the ever-evolving threat environment, we support the effort to update and improve AFIDA to better protect the security of American agricultural land. 

USDA’s current proposed rule significantly expands AFIDA in ways that could ultimately create more burdens for energy security than protections for national security.

We submitted a comment letter proposing multiple adjustments to the proposed rule that could prevent potential slowdowns in the deployment of solar power and the building of pipelines. We also propose adjustments that prioritize submissions from foreign adversaries and Foreign Adversary Controlled Entities, giving appropriate emphasis to valid national security risks without unduly sacrificing the timeliness and effectiveness of the data collection AFIDA mandates. 

We look forward to working with the USDA and our partners across the energy sector on an appropriate path forward to address national security concerns presented by foreign ownership of American agricultural land while considering the need for the development of affordable, reliable, and secure energy infrastructure.

###

About ACORE
ACORE is a nonpartisan nonprofit organization that operates at the intersection of affordability, reliability, and clean energy deployment. Our work is focused on stabilizing energy prices, strengthening the electric grid, and driving investment in cost-effective technologies to ensure that clean energy delivers for people, businesses, and the U.S. economy.

ACORE’s membership includes clean energy investors, developers, energy buyers, power generators, manufacturers, and energy providers. In 2024, nearly 80% of the booming utility-scale domestic clean energy growth was financed, developed, owned, equipped, or contracted by ACORE members. For more information, visit www.acore.org. 

Media Contacts:

Chris Higginbotham 
VP, Communications
higginbotham@acore.org  

The post Statement on USDA Proposed Updates to the Agricultural Foreign Investment Disclosure Act from ACORE President and CEO Ray Long  appeared first on ACORE.

https://acore.org/news/statement-on-usda-proposed-updates-to-the-agricultural-foreign-investment-disclosure-act-from-acore-president-and-ceo-ray-long/

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ORE Catapult Blade Survey, Siemens Gamesa Turns a Profit

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Weather Guard Lightning Tech

ORE Catapult Blade Survey, Siemens Gamesa Turns a Profit

ORE Catapult wants industry blade failure data, Siemens Gamesa posts its first profit since 2022, and Vattenfall sweeps Denmark’s offshore auction. Fill out the ORE Catapult survey!

The Uptime Wind Energy Podcast is brought to you by Weather Guard Lightning Tech, creators of the StrikeTape Ultra LPS retrofit. Subscribe to Uptime’s Substack newsletter. And check out Rosemary’s “Engineering with Rosie” Youtube channel. Have a question we can answer on the show? Email us!

Allen Hall: Welcome to the Uptime Wind Energy podcast. I’m your host, Allen Hall, and I’m here with Rosemary Barnes, Matthew Sted, and Yolanda Padron. And it has been a real interesting week out in the renewable land, uh, if you’ve been watching some of the news, and we’re gonna talk about a number of those stories this week.

But I wanna lead off with what ORE Catapult is doing over in the UK. So if, if you haven’t followed ORE Catapult, they are a, a research investigative arm and a huge proponent of wind, offshore wind in the United Kingdom, and they’ve done a, a tre- really tremendous amount of work in some of the, uh, particular problems that exist in wind trying to help [00:01:00] solve them.

They have a survey that’s out, and if you haven’t seen it, you can just Google ORE Catapult and put in survey, and you’ll come to either an article or get to their site. And Rosemary and Yolanda, there’s a couple of particular items that they’re asking questions about. Uh, a lot of it is asking specific questions about torsional stability of blades.

Have you seen more difficulty with torsion? Is… Do we need a torsion test? I think that was one of the questions. Uh, also looking at ranking of the different issues that happen with blades in particular. That’s what I noticed. Uh, you know, where’s lightning? Where’s blade connections? Where’s structural issues?

Where do you rank all those different things? And I, I have not seen a survey like this in quite a while. Is this something that we need to do more of? I know [00:02:00] ORE Catapult will get a huge amount of feedback, at least I hope, over in the UK and, and around Europe. I don’t think many Americans are gonna be contributing to that too much since you don’t have a lot of offshore wind.

But is this going in the right direction? Do we need more of these industry surveys about structural blade issues?

Yolanda Padron: Yeah, I think these surveys are a really good idea. Uh, the only thing that scares me from the owner side is that sometimes there’s a little bit of, uh- Teams don’t really love the idea of sharing information that might seem like it’s, um, like intellectual property to their internal teams.

Even if as an engineer, of course, you love the idea of sharing and finding out like, um, what everybody else is, is experiencing on their site. Um, and so I really hope that the teams can really look, like their internal teams can really look past that because this would be a really great tool [00:03:00] for everybody to use.

I know I looked at the survey myself and some of the questions kind of gave people the, the opportunity to kind of anonymize their data and then just kind of share it and have it. It seemed like it, it would probably be a platform that everybody could look at or everybody that, that shared could look at.

And I think that it could be really, really good for operators to be able to know kind of if what they’re seeing on site is normal and just to be able to see what they’re signing up for when there’s a new site coming in. Or if it’s a site that’s been operational for a while, you can see what’s, hopefully, what’s happening to a quite older site than yours.

So just to, to be able to be a bit more prepared, um, since a lot of these sites are from different own- owners. But I think it’s a really good idea.

Allen Hall: The survey asked questions about leading edge erosion, torsional loads, root joint integrity, lightning damage, manufacturing defects, which is a big [00:04:00] issue right now, extreme loading events, which also, uh, is, uh, coming about more often, uh, repair performance, and end of life fatigue.

So there’s a, a series of questions about that and when do you experience these items in the lifetime of a blade. Is it more towards the beginning of the operation or more towards the end? That is important to know ’cause it, how you go about managing blades depends on that. The torsional questions were more specific.

Uh, in your experience, how well understood are the effects on blade longevity of torsional loads compared to bending loads? And I think that relates back to some of the, uh, issues that have been seen on some offshore blades where there’s no existing test for torsion because it’s so hard to do. Whereas bending loads, we pretty well understand that and can do lifetime testing essentially for, for bending loads.

So the torsional one I think is gonna raise a lot of question marks to hopefully with people, and we can come up [00:05:00] with a, a better approach to that.

Yolanda Padron: Hopefully, yeah. I think this is, I mean, this is just a really good idea to if, if everybody could partake. Um, I would really love to see something similar if people could in, in onshore.

And so just something that’s, that’s shared a, uh, a little bit more widely I think would be really, really great. Uh, the only thing that might stre- or not stress me out, but- you know, I think people need to be careful about is just making sure that you’re not, um, that you actually use your data and not just kind of like, “Oh, I know that I remember this terrible lightning damage that I got in this really, really bad area, so I’m gonna mark as though most of my lightning damage happens in that bad area.”

So just, just make sure you don’t use confirmation bias for, for that, but

Matthew Stead: I can also add to it as well ’cause, um, we’ve done a fair bit of work with all Catapult over the years, um, particularly through the new IEC standard for blade O&M. Um, and, uh, [00:06:00] definitely through the new blade O&M standard, the topic of blade twist has come up multiple times.

Um- And also adding to that, you know, our organization has done twist on, twist measurements on 100 meter blades, and the twist that we measured was more than the OEM expected. Um, so I think this is a bit of a sleeper topic, um, and I think OR Catapult is doing the right thing by gathering more information.

Allen Hall: There is a l- little database that’s gonna be put together, at least looking at the questions. Question 12, and everybody hopefully will go in and, and participate in the survey, but it says, “Would you be interested in sharing redacted failure data into a industry-wide database to help inform research agenda for blade development and O&M tools and solutions?”

That is a great idea. Having a database so we understand the scale of problems and can put some numbers [00:07:00] to them, and then we can do some more research in those areas, and focus research where we’re actually gonna spend money in the right places, which has been my fight for the last five, six years, where we spend a lot of money, but not necessarily where we need to.

That’s a great question, and hopefully OR Catapult does p- put together a database.

Rosemary Barnes: Companies really, really, really struggle to provide access to their data. Like, um, it, y- yeah, it, it’s, it’s very hard to get it beyond just using for their own specific project. I’ll be, I’ll be so happy if this database gets up and becomes publicly available so that every- everybody can use it to create the solutions that the industry needs.

But I know how hard a challenge it is, so I’m wishing them heaps of, heaps of luck to get it to work.

Matthew Stead: And can I also add that, um, OR Catapult also did a wonderful presentation at Blades Europe, where they talked about life extension. They talked about the actual loading on the blades, um, influencing the fatigue life.

And so I think, you know, that excellent [00:08:00] database hopefully, as we talked about, gets fed into some of their work about life extension.

Allen Hall: Well, OR Catapult is trying to get ahead of blade failures before they cost money. Uh, our next company knows exactly what that costs. Siemens Gamesa is still climbing out of a serial defect problem, and it posted its first profit in four years.

So we’ll be back to talk about that in a moment.

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Allen Hall: Siemens Gamesa has finally turned a [00:09:00] profit, its first time since 2022. Uh, now comes the hard part. Order intake in the third quarter fell 77% from 4.89 billion euros a year ago to 1.05 billion Chief Executive Christian Bruch, uh, says a lot of the offshore projects that were originally planned are slipping, and as we’ve seen in the news, and that developers are not willing to make final investment decisions right now.

Uh, in Germany, developers are lobbying to hand 16 gigawatts of offshore sites back to the states, and, and Bruch says that the, the capacity is, is not going to be built. Onshore, uh, the relaunched 5.X platform is ramping up slowly after the serial defect shutdown, with approvals still holding some orders back.

So Siemens Gamesa is going to make a push, or [00:10:00] Omtera I guess it is called now, w- is going to make a push, uh, into the 5.X machine and continue on on the offshore side. But boy, some of these, uh, auctions and, uh, bidding processes are not great for Siemens at the moment.

Matthew Stead: I’ve got a question. Did, um, did Siemens actually stop selling for a while as well?

Is that part of their order intake loss?

Allen Hall: Some of the machines, I believe, the 4.X and the 5.X, when they had the serial defect issues, uh, they put a hold on them for a little while and, and did a complete redesign, I believe, on the blades. But other turbines I thought were still being offered for sale, and I thought I saw s- some installs in the United States going on, more on the two megawatt, three megawatt machines, uh, but n- not the bigger ones.

And, and offshore too, like it sound- does sound like the large offshore wind project in the United States, which is the coastal Virginia offshore wind project, uh, off the, you know, a couple of miles off the coast of Virginia, is [00:11:00]going a little bit slower than they thought. Uh, so maybe there’s a, a little bit to the 14.

It’s, that’s a Siemens Gamesa 14-236 direct drive machine that’s going in there. So there, there’s some still learning curves going on from what I can see, but it does seem like it’s, uh, it’s, you know, formerly Siemens Energy, there’s a huge amount of money to be had in this corporation. So if the wind division is not doing all that great, it, it’s kind of like GE Vernova.

There, there’s other ways to make money.

Matthew Stead: There’s also, I mean, I’m just wondering if there’s a bit of a blip. It’s just a short-term correction in terms of the order intake, and, you know, once they get back on track, uh, it’ll, it’ll revert again. Uh, that’s what I hope for, hope for.

Allen Hall: We’re gonna move on to Vattenfall.

Uh, there was a Danish offshore auction, and Vattenfall won both of them. And Ørsted did bid and didn’t win, and no one seems to care too much that Ørsted didn’t win. Uh, and Vattenfall, it’s, it’s a huge deal for [00:12:00] Vattenfall. So- Orsted not winning in their own backyard does seem like a problem politically

Rosemary Barnes: If Denmark wanted to have, you know, local companies winning these auctions, then they could’ve, they could’ve, uh, you know, made it for l- local companies only or tilted the playing field in their favor.

Um, so yeah, uh, I don’t know, maybe that’s the outcome that they want. If they want… It’s always like a, a tension, right? If you, you want cheap- the cheapest prices on one hand, you want local content on the other, and if you, you know, anything you do to one of those two sides affects the other. So yeah, like, in general, the more you encourage local content, then the more restrictions you place on companies to choose a cheaper supplier in every case.

Uh, Denmark is at least well-placed to have good world-class suppliers in, you know, most, most categories of the things that you need in an offshore wind [00:13:00] farm. But yeah, I mean, you see it all over the world. Uh, you know, Australia periodically tries to, uh, you know, get more local content, but it’s very, it’s very hard for us ’cause we don’t have a whole thriving ecosystem.

And so it’s like you’ve gotta pick out the one thing that you think that we could compete on and then subsidize that, and then it’s just, like, so… it’s such a weird distortion. And if companies didn’t already wanna choose that local supplier, it’s because it’s more expensive, so therefore you are necessarily adding cost.

Um, I think Taiwan d- uh, has h- experienced a lot of this with their offshore industry, right? Where they kind of s- they got really enthusiastic about local content, and everyone’s like, “Yeah, this is a great thing to do ’cause you can get local manufacturing, and you can develop a whole thriving industry But then when it comes down to it, you know, it’s not so great to have, like, whoever set up the, the system that you’ve gotta adhere to to get these projects in place, like, they’re not the experts in developing offshore [00:14:00] projects for a cheap price and on schedules, obviously.

Other- otherwise they’d be working in that, in that role. So you, uh, do end up making things really hard for the developers, and then you- they ended up with very expensive projects. And, um, because the local content, you know, like, they had what sounded, in theory at the start, like a good, um, like a good idea.

They start off with a low local content requirement and gradually ratcheted it up as the industry is supposed to mature. But what they saw was the prices just ratcheted up in parallel. Um, especially once the few things that can be competitively supplied, uh, locally, once you… That is not sufficient to y- y- you know, once the local content amount exceeds what you can achieve with those competitive industries, then yeah, you do start to see people having to spend a lot more and add a lot of project risk if you’re, y- you know, uh, going with brand new suppliers that have never, you know, never supplied a project like that before.

So I can kind of [00:15:00] understand why Denmark wouldn’t be so focused on, yeah, our local, our local company needs to win.

Matthew Stead: Yeah. Yeah, com- competition is a good thing, isn’t it? So yeah, you can’t have everyone winning all the time.

Rosemary Barnes: I think it’s such an interesting time, though, in the world where, and I’m changing my mind about this, like, yes, competition is a good thing, but if you only have competition, um, and don’t consider your country’s, you know, local competitiveness, then you end up not being able to make anything, especially when we’ve got, y- you know, in the world at the moment, there’s so much globalization, like, way more than ever before in the world’s history.

And, you know, there are countries or our country mostly, that has, you know, 50% of market share for certain things, and more for other things that people need. It’s like, so- They can obviously, just based on scale alone, can produce things at prices that no [00:16:00] one else can compete with. And then you add in that not every country is totally committed to 100% fair global playing field and, you know, there are subsidies involved and incentives and that sort of thing.

Like, you do just end up with every other country not thinking it’s economic to make anything at all. And then, yeah, I mean, everyone knows monopolies are bad, right? I don’t think that would be any different for supply chains. So I think, yeah, like we’re about to have a re-reckoning or are in the process of a re-reckoning about how much globalization is a good thing, how much free trade is a good thing, how much, you know, just letting the market take care of it is a good thing because nobody wants to end up in a situation where, you know, the whole world is dependent on one country to make absolutely everything.

Yolanda Padron: Yeah, but is it, isn’t it also kind of like a cultural thing here for Vattenfall, um, like for Dane- Denmark itself to try to be very [00:17:00]strict about the rules and if Ørsted didn’t win the bid, then they didn’t win the bid type of thing? Like, to not try to give them as much of a, of an advantage ’cause they’re still owned majorly by the Crown, right?

Allen Hall: It’s like 50% ownership by the state, right, Ørsted still.

Yolanda Padron: In general they, they have a lot of- very Danish rules of like against, you know, uh, in the US against like PACs and lobbying and stuff, and things that are very common here because it’s more culturally aligned with Denmark. Um, so I guess it, I mean, it does, it, it does make sense, right?

That they would try to separate that as much as possible to try to not have that conflict of interest.

Rosemary Barnes: I think Denmark, um, definitely wouldn’t consider themselves rule followers, ’cause if you compare them to their immediate neighbors like, um, Sweden and Germany, the Danes are like a lot more relaxed.

They have this saying in, [00:18:00] uh, Denmark that i- in, in Sweden, everything that isn’t forbidden is mandatory. That’s how they think of, of the Swedes.

Allen Hall: Wow. There’s a lot that’s not forbidden, Rosemary. You’re going into some murky waters there. Okay.

Rosemary Barnes: That’s their perception, and I think it is true relative to Sweden.

The Swede- Swedes are more rule followers. But as, um, someone that comes from a probably more relaxed country, again, yes, the Danes did really like following rules. Um, like a lot of unwritten rules as well. I remember one specific example I remember actually, uh, we had like a whole, uh, I did Danish language classes when I was there, and part of that was like a cultural education.

One of the classes was based around, uh, some of the unwritten rules in society, and one of them is it’s this date, and I don’t remember the date, but there is a certain date that if you have not trimmed your hedge by that date, that is just like y- you are not an upstanding member of society. Like, that is just like ab- absolutely not okay and like everybody that walks [00:19:00] past your house is like, “Oh my God, they haven’t trimmed their hedge yet,” and people will be talking about it and in the canteen at work.

So definitely they do like to follow the rules. But what I will say about Denmark also is that I think that they usually top the world’s list, or at least close to the top in terms of trust. Um, they trust people in general, but especially they trust government institutions. And I think that you can’t have trust in government institutions if they pick and choose, um, when they’re going to enforce the rules or not.

So I think that in that sense, yeah, of course, they’re not going to after the fact go, “Oh, this, the, oh, we had an auction, but the result wasn’t the way we liked it, so we’re gonna change it.” Like, that’s not a very trustworthy thing for a government to do. They do rely, obviously we’re a small country, they rely a lot on international trade, and so I think that they would see a big risk in, um, yeah, having their auction be anything but fully transparent and fair.

So yeah. Anyway, that’s my, my cultural interpretation based on having lived in Denmark for five years. Uh, [00:20:00] five years ago now. It’s been a while.

Allen Hall: That wraps up another episode of the Uptime Wind Energy podcast. If today’s discussion sparked any questions or ideas, we’d love to hear from you. Reach out to us on LinkedIn.

And if you found value in today’s conversation, please leave us a review. It really helps other wind energy professionals discover the show. And don’t forget to subscribe so you never miss an episode. And for Rosey, Yolanda, and Matthew, I’m Allen Hall, and we’ll see you here next week on the Uptime Wind Energy podcast.

ORE Catapult Blade Survey, Siemens Gamesa Turns a Profit

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