PowerCurve’s Innovative Performance Analysis
Nicholas Gaudern, CTO of Denmark-based Power Curve, discusses how advanced blade scanning, aerodynamic upgrades, and the AeroVista tool are transforming wind turbine performance analysis. PowerCurve helps operators use real data to maximize AEP and make smarter decisions about blade maintenance and upgrades.
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Allen Hall: Nicholas, welcome back to the podcast. Hi. Thanks Allen. Good to see you again. There’s a lot going on in wind right now. Obviously the elections that happy the United States are changing the way that a lot of US based operators are thinking about their turbines and, and particularly their blades.
I’ve noticed over the last, even just couple of weeks that. Operators and the engineers are paying more attention to what they’re actually getting on site.
Nicholas Gaudern: Yes.
Allen Hall: Instead of, uh, the sort of the full service agreement where, hey, they’re under warranty for two years, I don’t really need to do anything for a little while approach.
That’s changing into, I want to know what arrives on site, what am I getting and what problems are there with these particular blades that I may not know about because they’re new to me. Even though these blades, there may be thousands of these blades out in service. Mm-hmm. Me, my company doesn’t know.
Yep. How they operate. How they perform, particularly at this, this new site, I’m Repowering or, [00:01:00] or building new. That is a complete shift. From where it was a year ago, two years ago, five years ago. Yeah. And I think the biggest performance piece that people are looking at is aerodynamics, and I’m trying to understand how these blades perform, how they move.
Yes. What kind of loads there are, what kind I expect over the next year or two. And I think they’re just becoming now aware of maybe I need to have a game plan.
Nicholas Gaudern: Mm-hmm.
Allen Hall: And I, and that’s where power curve comes in, is like in the sense of have a king plan. Understand what these plates are all about. Yeah, yeah.
And try to characterize ’em early rather than later.
Nicholas Gaudern: Yeah, exactly. I think there’s been an increased focus on, on data and for operators, as you say, to understand more what they’re getting and not necessarily relying on just what they’re told. So, uh, I think a nice case study of that is last year we were helping a customer to build a, a digital twin.
Uh, of one of their turbine models that they, that they purchased. So what that involved [00:02:00] is, uh, going to site, doing a laser scan of a blade, understanding geometry, helping them to build up some aerodynamic and structural models of that blade. So then that customer was going to build an AEL model themselves of that turbine so that they could run load calculations.
They could look at, uh, site specific, uh, changes that could be relevant to that turbine’s configuration or how they operated it. And this isn’t really something that you saw a lot of, uh, a few years ago, but I think it’s great that operators, particularly when they have a larger engineering capacity, are starting to get into that game.
Uh, and it’s tough because it’s a lot of what the OEMs do, it’s their kind of specialist knowledge, but there’s a lot of smart people out there. Uh, there’s a lot of companies you can work with to help gather that data and build these products up.
Allen Hall: The OEMs right now are. Lowering the number of engineers.
Nicholas Gaudern: Mm-hmm.
Allen Hall: Staff reductions. Yeah. Uh, so getting a hold of somebody on the engineering staff, particularly with aerodynamics, can be quite hard. Yes. And in fact, I’ve talked to [00:03:00] some smaller operators that can’t get access to those people at all.
Nicholas Gaudern: No, no. We, we get told that a lot that, um, there’s, there’s customers calling OEMs and they, yeah.
They can’t, they can’t speak to anyone who really understands that the issues that they’re facing. But free now we, we have contact with a lot of OEMs. I would say that we have more aerodynamicists and power curve than some OEMs have now. Oh, that’s true. And that’s quite, that’s true. Surprising. You know.
Um, so it does mean that I think from a customer support perspective, it is harder for the OEMs to take on some of those really detailed or nuanced questions that an operator may have.
Allen Hall: Right. Operators are getting smarter.
Nicholas Gaudern: Yep.
Allen Hall: And asking more pointed questions, not generic questions anymore. Uh, we’ve had, uh, junker on the podcast and I, when I ran into her last summer, she was basically saying that like you, you’re talking to operators now that are getting smarter about what they’re doing.
Yes. They’re asking more pointed questions. The OEMs can’t respond. So now what do you do? Yeah, that’s, that’s the Global Blade Group.
Nicholas Gaudern: Yeah, exactly.
Allen Hall: [00:04:00] Perspective, right? Where everybody’s starting to pool the resources together. I think that’s an
Nicholas Gaudern: absolutely great initiative. I mean, it’s something that’s been going along in various forms for a few years now, but um, now big it has joined Stack rt.
It’s kind of been relaunched in, in this new form that you were discussing with us. So, um, we are really excited to be part of that, I think kind of the way, uh. Our role sits within the group. We’re still working on, on the details, but we’re definitely gonna be part of that group in helping to, to share knowledge.
So the aim is that we will help, uh, educate basically to, to raise discussion points, to, to lead forums with operators about how they can understand their aerodynamics better, how they can ask more relevant questions of the OEM. So I think that’s what a lot this is about, just asking the right questions.
I think sometimes operators can feel a little bit, uh, blind. Uh, as to the best way to navigate a problem, but by knowledge sharing within the Blades group with other forums, um, I think that’s gonna make that a lot easier for everyone.
Allen Hall: And you’ve been tapped as [00:05:00] the lead of the aerodynamics group within the Global Blade
Nicholas Gaudern: Group?
Yes. Yep, yep, that’s, that’s correct. Um, we haven’t had a, a kickoff yet as such, but that will hopefully happen in the next couple of months. But yeah, the idea is that power curve will kind of. Lead that knowledge sharing around the aerodynamic subject.
Allen Hall: Yes. So if you haven’t joined the Global Blade Group, it’s free.
Yep. If you work for an operator, you can just join it and you should. So get somebody on your staff to sign up to get ahold of Burger and get going with that, because then you can tap into all the resources that they have. Them being, uh, the most recent one is the leading edge protection campaign that was just summarized, uh, a couple of weeks ago.
So that data set is out there and you want to have access to that. Mm-hmm. But I think more importantly, as the group goes forward now and has been emboldened again, the aerodynamic piece is the missing link for most operators. Yeah, it is.
Nicholas Gaudern: And it’s, it’s often an area that is, um, hasn’t had as much attention historically.
Uh, there’s just not so many engineers out there with that background. You know, it’s, um, [00:06:00] I wouldn’t say it’s any more or less hard than lots of other of the complex subjects within a wind turbine. There’s just, there’s fewer people, uh, who, who know the same, uh, level of, um, stuff.
Allen Hall: Yeah. And there’re being, those resources are being, uh, taxed quite heavily at the minute, uh, with all the activity it happen in the OEMs.
Now, as operators, uh, start to receive newer blades and you see. OEMs obviously moving to bigger turbines and to specific models, so there’s actually fewer varieties of blades than there were a couple years ago, but there’s still quite a number of blades out there. Mm-hmm, mm-hmm. So you, you’re going to get generally a more generic blade type at your specific wind site?
Nicholas Gaudern: Yeah, quite possibly.
Allen Hall: Yeah. I, I think especially ge renova is, is gonna be driving down to a, a limited set of blades and a limited set of turbines. So they’re gonna be trying to apply that turbine. More globally than they have in the past, instead of tailoring a specific set of blades vest is, it’s gonna do something very similar, I think.
Mm-hmm. Uh, and in that mode, [00:07:00] if you’re an operator and you’re receiving these blades, you don’t really understand what’s about to happen unless you do your homework ahead of time. And I think that’s where the opportunity lies today to do something really inexpensive and smart up front. To understand what’s likely to happen.
Yeah.
Nicholas Gaudern: Yeah, exactly. And I think that all starts with, um, as we talked about, gathering good data, whether that be a laser scan or detailed photographs or measurements or NDT, uh, putting some sensors in the blade, some CMS equipment. I think all of that stuff to help really build up that knowledge base early.
To help start planning for future o and m, uh, operations? Yeah,
Allen Hall: so the simple one as blades come on site is to do a laser scan.
Nicholas Gaudern: Mm. Yep. And that takes how long? A few hours. And, and it’s much easier on the ground than it is a tower as well. And then you can use that full kinds of things. Yes. It’s very useful to do aerodynamic studies on.
But then, uh, other stuff that might not seem so [00:08:00] exciting, but is super important. How do you move blades around a, uh, handling yard if you have a CAD model that’s much easier to plan? How do you, uh, look at a new stacking frame or a, a lifting device that you might need to purchase? Well, it all comes back to having that initial data.
And I think what we see, uh, at Power Curve is there’s a huge variety of aerodynamic upgrades that are shipped with blades. And even though, um. Two customers might buy the same blade. They might not necessarily have the same upgrade pack on from the, uh, from the OEM. So really understanding what’s in your fleet from the start.
Where are those VGs? Where are the serrations, where are the spoilers? That’s critical going forward to understand how to manage those blades. And we talk to a lot of operators, uh, about VGs and other upgrades. It’s, uh, surprising to us how few know what is on their blades. They just don’t know. They don’t have that information.
They just arrive. Yeah. So, so what happens if some of those add-ons need replacing? What happens if you are missing [00:09:00] potential? Well, you don’t have a good data set to go back to, to really understand the problem. So yeah, we’d really encourage that from the get go to, to document that.
Allen Hall: The, the discussion I’ve seen at operators about trying to get a blade model out of the OEM goes like this, Hey, OEM, uh.
I would like to have the blade model so I can do some analysis and we can operate this thing once it comes off warranty, obviously. And the OM says no.
Nicholas Gaudern: Hmm.
Allen Hall: All right. Well, can I scan it? Yeah, yeah, yeah. Okay. Well, you own the blade at the end of the day. I own the blade so I I can scan it all day. Yeah. But they will not give you the model, but you can scan it.
And scanning’s not expensive. I get it. If they sent you the model, it’d be less expensive. Yeah. But that’s not going to happen. And you can’t even contractually get it because it’s ip. Yeah. Even though you can go scan the same blade.
Nicholas Gaudern: Yeah.
Allen Hall: It doesn’t make any sense why you’re not scanning the blade at this point.
It’s so easy. Five years ago. Yes. Difficult
Nicholas Gaudern: today. Simple. Yeah. The scanning process [00:10:00] itself, I think where the real, uh, complexity comes in is then how do you convert that scan? Into a usable CAD model. I think that’s where the, the experience and um, and the skill of a, a good CAD engineer is really important.
So within, uh, power curve, we’ve been drawing blades for years and years and years now. So 30, 40 different blades we’ve scan, we’ve drawn, we’ve analyzed, and um, even the best laser scan may still have a few question marks around how you should interpret the data. So I’d encourage you that if you are going to go down that path.
Then, then call someone who’s done it a few times before and, and understand what’s going on.
Allen Hall: And then getting the details about the aerodynamic upgrades. I’ll call them quote unquote upgrades because sometimes I wonder if there are upgrades or not. Yeah. Uh, especially VGs getting those identified. It’s exactly where they are on the blade matters.
Trailing ulcerations, the kind of trailing ulceration you have, the sizes of them because they all vary in size [00:11:00] as you go up and down the blade, knowing where those are exactly out on the blade. And to me, when I see a variety of blade, a variety of blades made the same blade model, same blade revision.
Yep. But you start looking at ’em and you see those manufacturing tolerances move around quite a bit. It makes sense not to scan just one blade, but I’m probably gonna scan a variety of blades once they come outside. Yeah. Maybe they,
Nicholas Gaudern: maybe the OEM changes the philosophy about what they wanna do and I think with add-ons, um, there is a lot of, um, design philosophy involved.
With aerodynamics, as with lots of other disciplines, there’s a few ways you can skin the cat, right? There’s different ways that you can have a very similar effect with different products or different configurations, and I think you see that with aerodynamic upgrades quite clearly. So from some manufacturers we see, they’ll ship blades with bgs almost from root to tip.
From from the get go. You’ll see some OEMs that just have them in the route. You’ll have some that have none at all, and that that is still quite surprising, I think, because. Vortex [00:12:00] generators, particularly down in the root region of a blade to me, are, are kind of obvious now they’re proven. Uh, there’s a big stall zone in the root of the blade.
A VG array will help reduce that level of stall. Now you still have to engineer that solution. So perhaps one of the reason we don’t see all blades with them is the OEM didn’t have the capacity to engineer that solution because they didn’t have enough aerodynamics. Or they were too busy working on the next blade or whatever.
But that doesn’t mean that you can’t benefit from those products being there. So this is why it’s important to, to understand what you’re getting and to ask the questions, well, why, why doesn’t the root of my blade have VGs on? Have you done a calculation that shows that they didn’t work? Uh, and if you didn’t, well maybe, maybe you could, or maybe you could talk to someone else.
Um,
Allen Hall: yeah, because you do see the offerings today. And the two obvious ones we see mostly in the states, particularly with VGs and add-ons, is Siemens VGs and trailing inspirations are everywhere. Yeah, all [00:13:00] over those blades.
Nicholas Gaudern: I think Siemens have been for a long time now, uh, very keen on add-ons. And I like that philosophy personally.
I, I think there’s, there’s a school of thought that says if you put an add-on on a blade, you’ve kind of, you’ve kind of failed. You know, you should have addressed in the design that problem, and therefore you don’t need to put an add-on on, but I would make an argument that there are so many things that an add-on product can do that are incredibly hard to achieve in a molded, uh, product.
So even if you think you could include everything in the mold, maybe the cost or the complexity of doing that. Is much harder than just sticking something on afterwards. So I, I don’t think there should be any discussion around it being like a bandaid or a cheat or a fix, or there should be an integrated part of a design process.
A VG will give you more stall margin. So if you design with VGs, maybe you can design your blade, uh, twist distribution a little bit differently. Uh, if you integrate serrations into your design [00:14:00] process, maybe you can change the type of error fo you use or the tip speed ratio that you run at, because the serrations can help reduce the noise.
So if you’re considering all of that from the get go, there’s a lot of power in these devices that are, as I say, are very difficult to achieve in just, uh, out of the mold product. Um, I, I think a lot of operators
Allen Hall: don’t realize how much impact those little plastic devices. Yeah. Can have on, on power production and which is revenue.
Yes. Straight revenue. That’s all that it is. Exactly. And they sort of discount them on some level because they made out of plastic. I don’t know why that is. It’s the, all the engineering and the literally thousands of hours of engineering and being in the wind tunnel, which is super expensive. Yes. To go figure these things out because you can’t calculate them with excel.
No, it’s, it’s way more complicated of a problem than that. You need,
Nicholas Gaudern: you need some higher fidelity tools. And again, I think that’s why there’s been, uh, differing levels of uptake among the OEMs, among different operators because it does require some, [00:15:00] some hard calculations to be done. Maybe some full rotor CFD calculations, but that is all within the grass.
Of what you can do quite economically today. You know, huge increases in computing, power cloud computing services. You can do this stuff
Allen Hall: Well. That’s the thing that I bring up to the operators quite often is I said, you use Chap GPT, right? Yeah. Yeah. And they go, well, yeah, yeah. Well, you realize the amount of compute power that exists behind those, that amount of compute that’s being built today is also gonna do CFD.
Yes. Is also gonna do all those complicated aerodynamic problems and solution sets. That we weren’t really able to do 10 years ago will be instantaneous to us in a couple of months. Yeah,
Nicholas Gaudern: I mean, we work with a, a cloud computing, uh, service, uh, at North. So they’re, they’ve been our cloud computing provider for, for a number of years now to run CFD on.
They’re just building some new data centers now in Denmark, and I believe they said one of them had a rate of power of 250 megawatts.
Allen Hall: Right. [00:16:00] Yeah. They’re having
Nicholas Gaudern: to build, imagine the, imagine the computing power behind 250 megawatts. Right?
Allen Hall: Because as GE Renova has mentioned in a couple of their more recent public, uh, notices, is that gas turbines are a big business for GE Renova for data centers.
Nicholas Gaudern: Yeah.
Allen Hall: And how much data center can you build in a year? Well, evidently about 20 gigawatts worth. Yeah. Quite a lot. Yeah. That’s a lot of compute power. Way more than the planet has ever had before. Yeah.
Nicholas Gaudern: So I think there’s, there’s some, I mean. The work we do, we think we’re quite innovative. We think we’re kind of, uh, leading the way in, in some fields, but we have to be very careful to, to stay on the train because very soon, uh, the computing power that’s gonna be available.
Might blow some of the stuff we are doing now out of the water. Sure will. So we, you know, we need to keep our eye on this fidelity. Yeah. The Fidelity’s gonna go
Allen Hall: way up, but the engineering that goes behind it still has to be there because garbage N equals garbage out. Exactly. You, you have to have people with
Nicholas Gaudern: the experience and the knowledge and the fundamentals because [00:17:00] even with things like vortex generators, there’s so many different ways you can use them.
And I think the two, the two biggest ways, uh, you know, going back to that comment about Blaze being shipped with VGs from root to tip. If you have VGs in the root, they’re fundamentally addressing stall from thick aerofoils. If they’re towards the tip, it’s more about robustness of the power curve, so helping the turbine deal with sub, uh, standard surface conditions, whether that be dirt, bugs, ice, fungus, erosion, whatever.
So even though you may be able to compute all this stuff, some of these fundamental nuggets of knowledge about how these add-ons should work or could work. It’s critical to help set up the problem. And, um, that’s, that’s where we come in hopefully.
Allen Hall: Well, let’s talk leading edge for a minute, just because there’s been a lot of data.
The Global Blade Group has published some five year study from a variety of operators that are trying different kinds of coatings and solutions. One of the things that I get asked weirdly enough is how much can I [00:18:00] possibly lose in a EP due to leading edge? And the numbers that are thrown at me are crazy.
Yes, people will tell me they’re losing 10%. There is no way you’re losing 10%. And
Nicholas Gaudern: that’s, that’s because they’re not using an engineering driven approach. Right. So we’ve, we’ve talked about data capture and, and sensible engineering. It applies to everything. And I think leading edge erosion is an example of something that just has too many reckons involved.
Well, you can actually work it out. Um, you can go to a wind tunnel, you can do CFD simulation, you can do our elastic simulations, and you can come up with a much more, uh, engineering driven and consistent, uh, loss number. So something that we’ve been working on for a long time now in power covers. How do you understand those losses?
And, uh, a year or two ago, we launched our ERA Vista tool, and that is. Uh, designed to take data from the field that real data we’ve been talking about, and combine it with the best engineering knowledge we can [00:19:00] to come up with that loss number. So, uh, a real blade model taken from a real laser scan, CFD simulation, scarda data, coupled into a, uh, a model of a turbine in, uh, in a blade element momentum form.
That is how the turbine would’ve been designed in the first place. So kinda this consistent tool chain. And what we find with leading a ros after analyzing a couple of thousand turbines now with a vista is losses one and a half, 2%. Something in that that’s, that’s a bit more realistic as a loss number.
Those are still significant numbers, but that’s, you should be worried about that number should. You don’t need to have it at 10% to be worried. No 1% on a big turbine is plenty enough to worry about. Right. Especially when you have a hundred of them. Yeah. So, so we don’t need the scaremongering, you just need that consistency and that, um, and that focus on what, what is actually happening and, and can I justify it?
So
Allen Hall: this goes back to a discussion you and I had a, a couple of months ago [00:20:00] about the spreadsheet that’s being shared around that was created at a university that supposedly. Tells us what the, the a EP loss is in an Excel like form. Yeah. That is being used so incorrectly right now.
Nicholas Gaudern: Uh, and it is like any tool, if you, if you use it in a smart way, then maybe you can get a sense of answer.
But trying to do something consistently and to see any kind of real difference between turbine models will be. Very challenging. Yes. Um, so what I like about some of these simple tools is it can help put you in a ballpark, right? That stops us having these silly conversations about 10% losses or 0% losses.
You know, it helps to kind of narrow the band, but if you then want to really understand, uh, what the answer is, much, much closer to reality. Then you have to have the blade data. Yes. Because every blade is different. Every turbine model is different. [00:21:00] You can’t have that generic setup if you want to have that, that subtlety so you can actually spend your money wisely.
Allen Hall: That’s the problem is that that tool’s being used sort of globally across a farm and everybody that’s involved on the engineering side and particularly on the finance side of the operators realizes I’m probably not gonna fix all of these. Yeah. Turbines. A hundred turbine farm, very common in the United States.
200, 300 plus. Now I need to know what turbines I need to go after based on real data. If I have a hundred turbine farm, I really want to pick out the 20 turbines that I’m gonna go put. Leaning as protection on. Yeah. I need to know that, but only when I really know it is to run it through Arab Vista.
And then it does give me the Yeah. The top 20
Nicholas Gaudern: EE Exactly. And that, and that’s exactly what it’s designed to do, to take, to give confident analysis that you can then base business decisions on. Yeah. Um, because there’s a lot of operators out there who would love to optimize how [00:22:00] they’re spending their, their own m budget.
And this tool will allow them to do that. Right. And I,
Allen Hall: I just, I’m starting to see more adoptions at Vista because that accounting
Nicholas Gaudern: Yep. Is starting to take place and then you can start planning for the future as well. Right. So, so let’s say you have five years worth of inspection data that you can run through the system.
You can then see how the AP loss has progressed over five years. Yes. Where’s it going in the future? Uh, maybe I’m finding that my turbines from one OEM are performing way worse than turbines from another OEM. Sure, and that’s just useful information.
Allen Hall: Well, even on the a EP loss from existing leading edge protection systems, some of the more draggy lossy, uh, leading edge protection systems.
Are still being applied today. So as those systems fail, the amount of drag, a lawsuit that is created when the system eventually wear out is way more than just leaving the, the turbine alone, honestly. Yeah. So it’s not, you [00:23:00] need to think of it as a, a, a larger problem. You
Nicholas Gaudern: have, you have to take that system level approach for sure.
Right? You need to think
Allen Hall: about, yes. Okay. Then my blade has say it’s 1% right now I’m gonna put this coating on, but the coating’s gonna last three years roughly generally. What happens at year three? Well, I’m gonna have a 3% loss break.
Nicholas Gaudern: Yeah. May maybe the l break in some, in some cases might make the situation worse.
Right. So, you know, it’s about just choosing the right, the right tool for the problem, isn’t it? It is. When should I put, uh, protection on? When should I not, when should I clean a blade? When should I not? When should I apply VGs? When should I not? But unless you have the data coming in and you have that, uh, setup that we’ve been talking about earlier in the, in the discussion here, that’s really hard to do.
It is. So it’s,
Allen Hall: it’s really hard to do. And even the discussion about leading edge protection, the, the, the issue I have with a lot of them is that they do leave a significant lip Yeah. Right. In a croker area.
Nicholas Gaudern: Yeah.
Allen Hall: Some of [00:24:00] the providers of those systems are, are like, well, it doesn’t really make that much difference.
And they don’t have any aerodynamic data. And I’ve talked to a person that doesn’t know that much about aerodynamics obviously. ’cause there’s only a few handful of people mm-hmm In wind that know that much, but. I think, okay, yes, you’re gonna recover the 1% a EP loss that the blade roughness did have, but you’re not really recovering all that.
No, not necessarily necessarily what a vista will help also tell you, it helps, it
Nicholas Gaudern: helps make a good decision around that,
Allen Hall: right? So you may have a, a preferred LEP solution, but if it really doesn’t change your a EP, then what are we doing?
Nicholas Gaudern: Yeah, exactly. And perhaps the structural implications weren’t that big on that turbine.
Right. So, so yeah, again, having that balance of the structural risk, the aerodynamic risk, I think, um, as you start gathering more and more inspection data as operators are having now that kind of risk, a score based approach where you’re bringing together structural risk, aerodynamic risk, financial risk, um, [00:25:00] and bringing all those things together, that’s, that’s where the money lies.
Allen Hall: The industry is getting smarter. About the way they spend money, which once interest rates went up and they know filter tower on the program. Every episode talks about interest rates and what effect it as. Yes, it does have an effect, but on an engineering group it has a really significant effect because you need to have a better model.
You need to have a better approach. You just don’t throw money at these problems anymore. You need to have an ROI based solution. That’s where Aero Vista comes in. That’s a real solution that’s been validated and has proven itself, and it’s gonna get you to the proper solution, the most cost efficient solution, the fastest way.
I haven’t seen a product out there, and I’ve been around quite a bit. I haven’t seen another product that even approaches that. No, no,
Nicholas Gaudern: I’m, I’m,
Allen Hall: I’m glad to
Nicholas Gaudern: hear
Allen Hall: that one. And it’s not gonna be on the spreadsheet, so if you’re working on a spreadsheet today, stop, pick up the phone, get on the internet. [00:26:00] Look up power curve.
They’re based in Denmark, but they’re worldwide. You guys are everywhere right now and start talking about cost effective solutions. Yes. Start looking at how to spend your money more wisely.
Nicholas Gaudern: Exactly. Exactly.
Allen Hall: Now’s the time to do that. How do people get ahold of you, Nicholas? How do I get people get ahold of power crew.
Nicholas Gaudern: So they can check at our website. That’s, that’s power curve. Uh, dk, we have all our contact details on there. You can look up myself, uh, on LinkedIn. Also our CEO, Neil’s Business Development. Emil, we’re all on LinkedIn. You can reach out there through the website. Yeah, we’d love to talk to you.
Allen Hall: Absolutely. So this year is the year to get your a EP figured out and to get all your add-ons figured out and to get your LEP approach, uh, aligned with the cost.
And I, I think this is the time that Power Curve will be in the lead of this. And hopefully your phone starts ringing a little bit more because we, we’d love to help them do [00:27:00] that. Absolutely. Because I do, I think there’s so much opportunity for operators to save money Yes. And, and to have more production.
Yep. Which is what we need. We need the industry, particularly the United States, need to be able to prove itself more than ever.
Nicholas Gaudern: Yeah. Just use, use the data, use the expertise that’s out there and Uh, absolutely. And uh, yeah, give us a call. Nicholas, thanks for being back on the podcast. It’s been great.
Thanks, Allen.
https://weatherguardwind.com/powercurve-performance-analysis/
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Renewable Energy
Yes, Leaving this Dying Country Would Preserve Our Sanity
Many us who would like to see Trump removed from office and criminally prosecuted would love to leave the filth and shame that the president has wrought upon us and moved to places like New Zealand.
Why are we not doing that? We’re not filthy rich. We would not leave behind our children and our network of doctors.
Moreover, some of us, and I honor them, just want to stay and fight.
Renewable Energy
Pardalote Studies Australian Blade Erosion and Heat Fatigue
Pardalote Studies Australian Blade Erosion and Heat Fatigue
Rosemary Barnes, CEO and founder of Pardalote Consulting, joins to discuss their new grant-funded study of blade erosion and heat fatigue in Australia.
Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTube, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!
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Allen Hall 2025: Well, Rosemary, welcome back to the show.
Rosemary Barnes: Thanks, Allen. Great to be here. For, it’s been a while since we did one of these one-on-one episodes, like a, yeah, a proper, proper guest.
Allen Hall 2025: Well, this is kind of a celebratory episode because your company, Pardalote Consulting, has been awarded, uh, some funding from the Australian Capital Territory’s government for the Energy Innovation Fund.
Rosemary Barnes: It’s a really good program that the ACT government has to try and get energy innovation In the state. It’s not a state actually, it’s technically a territory. Little more than just Canberra, the city. Uh, but there are actually quite a few, like, really interesting energy-related companies here, partly ’cause of the, the fund I think helps, but also just tracing back like, [00:01:00] uh, y- you know, in the 20-teens, Australia had a really conservative government that hated renewable energy, and the ACT government had a commitment at that time to 100%, um, 100% renewable electricity for the, the government.
And that was one of the only programs that was resulting in a lot of, um, you know, clean energy projects being built, and one of the conditions that they put on that, uh, for people that would win PPAs with the ACT was that you had to have your headquarters in Canberra. So we’ve actually got quite a few, quite a few really cool, innovative companies out of here.
Um, like Neoen’s headquarters here. Windlab, uh, yeah, was, was founded here and still has a lot of people here. Pardalote obviously, and you know, a few other companies as well. So despite it being a small city of like, I don’t know, maybe it’s up to 400,000 or something people by now, um, yeah, there is actually quite a lot going on here for energy.
Allen Hall 2025: And the Energy Innovation Fund is funded by the wind and solar operators in the area, and your particular [00:02:00] effort has really global consequences. You’re focusing on two areas involving how wind turbines survive Australia, but more, uh, of relevance is to just really tough conditions which exist not just in Australia but around the world.
What two areas are you going to focus on?
Rosemary Barnes: Yeah. So the two focus areas are leading edge erosion and high temperature fatigue, which we can probably get into the definitions of those in a minute. But basically my, um– what led me to wanna have a project like this was that when I moved back to Australia in 2021, I– and I started working in O&M, uh, I noticed that the wind turbines that I would look at, the blades that I would look at here behaved really differently to the ones that I worked with overseas.
You know, es- especially with leading edge erosion, like often I would be doing a condition assessment of a, you know, a new wind farm. Um, might only have been operating for, you know, two years. That’s a pretty common time for people to get in and do a condition assessment [00:03:00] because their warranty period is about to end and they wanna, you know, make sure that everything is okay.
Um, and I would just notice that often, like 90, 100% of blades would already have bad erosion after just a couple of years, which is super-duper fast. And then there are some tools available to check, um, like what kind of erosion are you likely to experience on your site. Like is it a higher severity erosion site or a, a low severity one?
Um, and you basically, you know, the status quo globally is to just look at the annual rainfall, um, and the tip speed. And if you’ve got, you know, high for both of those, that’s a bad erosion site. And if you’ve got low for both of those, it’s a, a low erosion site. But when I plotted out the wind farms that I knew had really bad erosion problems onto, you know, a chart with those two axes, I just saw a random distribution of dots.
You know? Like, this was not– uh, this had no predictive value for Australian wind farms. And so that led me to believe that, okay, um, you know, things are a bit [00:04:00] different here. Makes sense, you know, most of the knowledge that we have about how wind turbines operate, it’s been developed and validated mostly in Northern Europe.
You know? Like it’s, it’s Denmark and the surrounding countries that had, like, the bulk of the early wind energy. First few decades of knowledge were, you know, were mostly there. Of course, there were some other, um, places that had wind turbines, but, you know, most of the The OEMs have been operating for decades, came from Denmark.
And I know when I lived in Denmark, the rain there is very different to the rain in Australia. So in Denmark, it’s basically always raining, right? Like, it’s just… Like, even if it’s not raining, you’re still gonna get wet when you go outside ’cause it’s just, like, the air has this just amazing ability to just hold onto moisture.
Um, but it’s very, very gentle. But, you know, over an entire year of most days having gentle rain, that adds up to a lot. Whereas in Australia, and especially if you go, like, north to Queensland, it rarely rains. It’s mostly just dry, and when it [00:05:00] does rain, it’s like a tap turns on, and I, I swear you will get bruised from the rain droplets hitting your skin.
You know, they just have so much energy in them. So I think that that i- you know, when you look at just the overall rainfall, you really hide something important about how erosion, um, can progress. Then, um, there’s other places in Australia that have very different characteristics. Again, they don’t have that kind of really intense rain but, you know, some of those sites are also having really bad erosion.
And so it just occurred to me, I did a lot of research, you know, into what’s going on and, you know, the academics are studying erosion a whole lot, and they’ve got, you know, a lot of standardized tests and, you know, products are developed according to these standardized tests. But the standardized tests don’t actually resemble reality, and especially they don’t resemble reality in Australia.
And so my client started asking me, “Okay, you know, the products that we have are, are terrible. We have to replace them every couple of years. It’s, um, causing big problems with also [00:06:00] the amount of energy that you’re losing.” One of the types of, um, leading-edge erosion or leading-edge problems that we have in Australia is that the, the coatings tend to peel off and make these, like, big flakes which will just massively disrupt the airflow, can cause y- you know, at least a few percent AEP loss, and maybe up to five.
And even worse than the AEP loss is the revenue loss because it affects it most at, you know, lower wind speeds. Um, you get a bigger hit than at rated wind speeds. So there’s a variety of problems going on with leading edges in Australia, which mean that I, I basically… My clients would ask, “What product should we put on to prevent having to, you know, constantly replace this?”
‘Cause it costs, like- you know, 30, $40,000 per turbine to replace the protection, not to mention, you know, one or two days of downtime. It’s expensive, and I basically, I didn’t have a good answer for them. What, what product should they put on? I don’t know. No, we, we don’t know. One, we don’t know what the [00:07:00] specific, um, characteristics are that are…
what the specific local environment, local conditions are that are accelerating leading-edge erosion, one. And two, all of the products tend to be tested around this, you know, there’s this protocol that academics have come up with, and they’ve kind of like assumed that this is representative of how things behave in the field, and it’s– I don’t think it’s particularly true anyway, but it’s especially not true in Australia.
There are a few companies that are testing to different standards. Um, definitely applaud them. But without knowing wha- what are the conditions truly like in Australia, uh, it’s really hard to advise, like, what kind of tests should you be demanding from a product you’re considering to be sure that you’re gonna put it on and not gonna be replacing it again in two years.
Allen Hall 2025: Because that’s really the trouble in Australia is when you get offered products They have been tested generally in somewhere in Europe and maybe in the United States, and then when they go to [00:08:00] Australia, it’s really unknown as to how those products will do, which is a huge risk for the Australian wind market as to what to choose, how to choose, is it– what’s real in terms of test data.
So now you’re gonna go out and do what? Are you gonna put sensors out by the wind farms? Are you gonna try to do more of a statistical summary of the actual environment around wind farms using existing data? What’s the approach here?
Rosemary Barnes: It’s all of the above, but the part that is supported by the grant is that we’re gonna have enough money to be able to buy some scientific-grade sensors and put them on, um, a sample of Australian wind farms.
So we’re gonna be looking at a lot more characteristics about the rain than simply is it raining now, you know, how many millimeters per hour. We’re also gonna be investigating, you know, every kind of characteristic of, of that, um, of that rain, um, including, yeah, like the, the energy that’s in it, for example.
A, a bunch of stuff. I won’t get into every single [00:09:00] parameter. Um, and you know, other things as well, like measuring UV, solar radiation, um, particles, because, you know, in Australia we have a lot of dirt roads, which I know is very common in wind farms around the world, but Australian dirt roa- roads are always dry and dusty, like 99% of the time, so that’s one of the things that y- you know, maybe that’s causing a difference.
Um, so basically putting sensors all over a bunch of wind turbines and then monitoring the erosion, um, a combination of some real-time monitoring and also looking at inspection, um, drone inspection images annually. We also have a- an option where we’ll just be using SCADA data and inspection images, so that’s like a lower cost version where we can combine that with the findings from the scientific-grade instrumented turbines to build up a picture of what types of conditions lead to accelerated erosion.[00:10:00]
Allen Hall 2025: So the SCADA data will, will have some information inside of it, you think, that, uh, will correlate to the weather outside?
Rosemary Barnes: It has some Additionally, we can look up, um, you know, just the weather data, like how many millimeters fell during which 15-minute interval throughout the day, what was the temperature.
SCADA will tell us also what the temperature was, um, what the speed of the turbine was, so you can calculate the tip speed, ’cause that’s an important thing. Um, yeah, so it’s, it’s two, it’s two tiers of data collection. The scientific grade sensors, as you can imagine, are, are really expensive and y- you know, the, the grant project has contributed a, a lot of funding, um, but it’s not enough to put those, yeah, put a little mini lab on top of every turbine across Australia, obviously.
So that we’re using s- doing selectively, and then we can increase the number of wind farms that are included in the study by just doing this, um, cheaper version of the SCADA [00:11:00] plus, uh, weather data that’s available.
Allen Hall 2025: So what are some of the risks on the temperature side for all the high-temperature regions of Australia that have wind turbines?
Clearly it’s generally warmer in Australia than it is in, in Scandinavia and Northern Europe. What kind of temperatures are we talking about on the ground?
Rosemary Barnes: Uh, well, temperatures here can get pretty close to 50 degrees. Um, and if you’ve ever been inside a wind turbine blade on a, even a mildly hot day, you’ll know that the temperature inside a wind turbine, and especially inside the blade, is much hotter than what it is, uh, what the ambient temperature is.
So this project is one– I’ve actually been talking about this project for, yeah, like over 10 years now. Ever since I started, I moved to Denmark, started working for a wind turbine manufacturer, I had done– I had just finished doing my PhD on composite materials, structural design, and analysis. So, um, yeah, very, very familiar with, [00:12:00] you know, how composite materials work and, in particular, the effect that temperature has on them.
I mean, like most materials, when composites get warmer, they get softer, and that is really important for a w- a wind turbine blade. You know, if it gets, um, less stiff, then you’re gonna get a lot more strain, and that is going to affect your fatigue behavior. Y- you know, fatigue is just the application of a little bit of, a small amount of strain.
It’s not gonna cause damage, but when you apply it millions, tens of millions of times, like you do in a, o- over a wind turbine’s operate, um, operating lifetime, then that builds up. And, you know, wind turbine blades are a very fatigue-driven design. Um, it’s one of the most important things to consider when you’re designing a wind turbine blade.
And so when I got to Denmark and I learned how materials are qualified and how the qualification is treated in the certification process, I just realized it’s not particularly conservative, and also that some of the assumptions that are made that [00:13:00] wo- again, they worked really well in more moderate climates where wind turbines have had most of their developmental history.
You know, it’s not such a big deal there if you test at room temperature. Your wind turbine blade is spending most of its operating lifetime at room temperature or below. It’s, it’s rarely, you know, above 30 degrees in Denmark and most of Northern Europe and, you know, also a lot of, um, a lot of America, not, not all of it But, um, in Australia it has just extended periods above that temperature and even exceeding the temperature where, you know, wind turbines have an operating limit and after that they will shut down.
But the operating limits are based on ambient temperature. It’s not based on what’s the temperature in the laminate, which is what really matters for blade lifetime. So anyway, I’ve been obsessed, like honestly obsessed about this issue for 10 years. Talked about it with anybody who would listen . But then when I started working in O&M in [00:14:00] Australia and I started seeing some wind farms with an abnormal number of cracks early…
again, early in their lifetime, you know, I think one of the wind farms I was looking at was maybe three years old or four at the time. I think it was three actually, and had a lot of cracks, and I looked at a few years in a row and it was more and more cracks every year and I’m like, “Oof, this really looks like end of life fatigue behavior.”
A- actually it’s not, y- you know, there’s this concept of a bathtub curve where, um, when you’re looking at failures in components, in, in anything, not just in, um, wind turbine blades, but you know, like you’d start– it’s called a bathtub because, you know, when it starts operating, you’ll get quite a lot of failures.
Anything big, any manufacturing defects or anything are gonna cause failures quite fast, and that kind of drops off over time as all of those, uh, get addressed. And then you have, you know, the bulk of your operating life, it’s like pretty low level, pretty, pretty constant for a long time and then as you get towards the end of the [00:15:00] life, you start to see failure rates rise up again.
That’s your fatigue failures, your end of life fatigue failures. And so when I saw the same types of cracks more and more each year, I’m like, “This looks like, you know, the foot end of the bathtub, not the head end.” And, uh, it made me worried and I’ve now seen that across a few wind farms in Australia at, um, hotter places.
There’s a few blade types that are more prone to it than others, but at this point it’s still a suspicion that that’s what’s going on. I mean, a suspicion backed by a lot of, a lot of theory and knowledge of how the certification process works. But this project now we’ve got some funding to actually go put some sensors onto wind turbines, actually learn what the temperatures are in the blades throughout the whole laminate, um, not just the, you know, on the outside surface or not just the ambient temperature, but actually, you know, develop a temperature gradient across the whole, um, the whole laminate in the blade shell.
Um, and [00:16:00] then we’re going to be doing a bunch of modeling basically to look at what is the effect of these different temperatures that blades are really seeing and how much would we expect to… that to decrease a lifetime. And then we should also be able to say, you know, if you have this issue in your wind farm, you might be able to change your operation a little bit and extend your lifetime a lot.
Because this one, it’s real– like, in contrast to leading edge erosion, leading edge erosion is just, it’s, you know, every wind turbine has it to a certain extent, and it, it’s always there, but it’s a relatively minor cost to fix it. You know, like it sounds like a lot, like 30, $40,000 per wind turbine, but, um, you know, compared to if you’ve got to replace every blade across your fleet because they’re all, you know, at the end of their life after five years, you know, that’s obviously shocking.
And, you know, that’s a bad example, but even in a y- you know, like a less extreme example, maybe [00:17:00] after 15 years you have to do a, you know, a f- a fleet-wide campaign to strengthen blades or something. It’s, you know, m- many millions of dollars for that, and so it c- could make sense to be able to learn, okay, what, what hours of operation should we be avoiding?
Additionally, because when it’s super-duper hot in Australia, usually you’ve got heaps of solar power and the electricity price is not that high. So I, I think that there– and I don’t, obviously, before we’ve done the project, I don’t know what the threshold is. But in both cases, we will be aiming to improve the knowledge of how you can operate to avoid these periods of accelerated damage.
Allen Hall 2025: Do you think you’re seeing more fatigue-like damage due to the blades operating when it’s hot or not operating when it’s hot, with maybe less airflow around the blade and maybe less cooling going on is just a temperature soak At rest? [00:18:00]
Rosemary Barnes: Yeah. It’s interesting because the temperature is higher if it’s not rotating, um, because you get a whole lot of, um, convective heat, heat transfer when the turbine is operating.
So your temperatures are not gonna get as hot when operating as when they’re standing still. However, if it’s standing still, they’re only very lightly loaded. Like, yes, they’re gonna get, um, blown by, by gusts and, um, have a little bit of bending, but it’s, it’s very, very small compared to, uh, if it is y- you know, operational loads.
Uh, assuming that you’re not in the middle of a s- a storm. But yeah, a storm probably doesn’t come with 50 degrees temperatures.
Allen Hall 2025: And what part of the blade is susceptible to these higher temperatures? Is it the resin? Is it the fiberglass or carbon fiber? Or is it the, the glue, the bond joints? What part are you focused on?
Rosemary Barnes: The resin is the main part that I’m focused on. It gl- it could be an issue for glue too, actually. I haven’t even looked into what the, um, yeah, temperature assumptions are with, with glue, with [00:19:00] bond lines. But the failures that I’m seeing in the field are not, are not bond line issues. It’s, it’s, um, a laminate problem.
Allen Hall 2025: What about balsa and foam inside of the blade? Are they affected by the temperatures or are they pretty temperature stable?
Rosemary Barnes: I don’t think they’re affected at these kinds of temperatures, no. They, they don’t really do much actually. The, the core materials, like it, it is very important that they’re, that they’re there, but their job is really to keep the fiberglass separated from its- itself to make it stiffer.
So, um, yeah, that’s, that’s unlikely to be a, a major source of problems.
Allen Hall 2025: So this study is gonna work over about three years, and you have a number of wind farms that are participating. Are you looking for more wind farms to participate in Australia?
Rosemary Barnes: Yeah. Yeah, definitely. I mean, we can, um, have as many as, as people want to join.
We’ve got quite a good selection so far. Definitely can always welcome more. A, a bit limited in how many can get the really, um, good sensor [00:20:00]package, because the grant funding is a, you know, a certain amount, and that’s paying the bulk of those sensors. So, um, those spots are limited. So if anybody wants to really zone in on what is specifically causing erosion on their site, you know, if you know that you have got leading edge protection that is not good enough and you have to replace it soon, but you don’t know what to replace it with, then, you know, that would be the kind of wind farm that might want to consider, yeah, joining this and, um, you know, getting these sensors on their, um…
We’re putting them on top of the nacelles, most of them. Um, yeah, so that would be a good match then. Um, and then, yeah, for the ones that are doing the SCADA data and, um, weather data- There’s not such a, a hard limit on how many we can have join like that. So yeah, we can have more, more like that.
Allen Hall 2025: In the temperature fatigue effort, i- is that still looking for participants or are there particular wind turbine types or manufacturers that you’re [00:21:00] looking for to participate?
Rosemary Barnes: Yeah, I think, um, I, I mean yes, we can have more of those. That’s a simpler, a, a simpler issue as well. The sensors are not so expensive and, um, it’s, yeah, it’s a, it’s a simpler project to join that one. We only need, you know, a couple of turbines per site, so it won’t be such a, uh, an involved process to get everything up on into the turbines.
And in terms of who might like to join that, I would say anybody that is in a really hot area where, you know, where they see a lot of days over 30 degrees, and if they see any days, you know, getting into the high 40s, then I would say that that’s worthwhile. Or even I have seen this issue in some milder sites, um, yeah, depending on the, on the blade type as well.
It is more common with polyester resins. They have a, a lower op- uh, maximum operating temperature than epoxy resins. But then also just anybody that has noticed just, hey, [00:22:00] we’ve got a lot of cracks, and it seems like we’re getting more and more cracks every year, which to be honest, can be hard to keep track of if you’re…
If you’ve got a full service agreement, uh, you know, an OEM managing your wind farm The early signs of this are gonna be category one and category two cracks. They’re not in exactly the same location. It’s, you know, it’s a tricky one. Normally, if you’re looking at a serial issue, then you’re going to have, uh, well, you know, your ideal pattern for a serial issue is the exact same thing happening over and over again.
And so it is harder to pull this out. It also really would be very rare for it to be happening in the first two years or three years, whatever your serial defect liability period is. So it’s quite hard. But, um, another group of wind farms that might like to consider it is if you know that in, you know, a certain number of years you have to renegotiate your service agreement or, you know, it ends and you might have to take over yourself, then this’ll be a really good way for you to [00:23:00] understand, you know, have I got a ticking time bomb here?
Um, because it’s not something that you’re gonna be aware of if you haven’t been, you know, doing some really, really in-depth shadow, shadow monitoring of your blades, you know, running your own inspections and looking at every single damage, not just category three, four, five, but lower ones. So yeah, I mean, there’s a, a wide variety of people that, that could be interested in joining.
Allen Hall 2025: Are you expecting a number of manufacturers that make leading-edge protection or involved in resin creation, some– there’s a number of resin companies and a variety of resins that are used globally, sort of interchangeably at times. Are you expecting some of those companies to participate in this effort just to learn about the Australian environment?
Rosemary Barnes: I think it would be a good opportunity to test out some products and see how they behave in the Australian context. I think that that would be a really good selling point, but I, I have to say that most of the companies doing that sort of thing that wanna enter Australia, they don’t [00:24:00] really consider…
Like, from the perspective of wind farm owners in Australia, if you can’t show us wind farms in Australia where this has worked and, you know, show us a before or after, you know, the old LEP lasted Two years and our LEP is going on four years now with no damage. It, you know, unless you’ve got a before and after like that, you can tell us however many turbines that you’ve got installed around the world, but, um, we don’t consider it validated, y- you know?
It’s not validated for Australian conditions yet. And I do have this same discussion over and over again with, you know, not just leading edge protection, but all kinds of, um, you know, manufacturers of whatever doodads that you put on to improve a, a wind turbine. It’s so different to Australia. Things break so fast.
And I’m talking everything, you know, like vortex generators fall off and, um, yeah, like, uh, you know, bits of lightning protection systems fall off, seals just [00:25:00] crumble and disintegrate. Um, and it, you know, we’re very wary of, of new products. So I, I do– I mean, I’m thinking of it more from my client’s point of view than from the product manufacturer’s point of view.
But one thing that I wanna get out of this pro- project is to be able to answer one of the most common questions that I get is, which is, what leading edge protection should I be putting on my turbine? And for now, I don’t know. I, I know a range of products that don’t work in Australia, and not much more than that.
So, um, yeah. And it’s also, you know, Australia’s a very varied place with lots of different kinds of climate too. So it’s not gonna be like, you know, the product that works in Queensland is the same one that’s gonna work in Tasmania, which is the same one that’s gonna work in Western Australia. You know, um, so it, this project is gonna really pull out what are the site specific issues you’ve got at your site and what kinds of, um, you know, tests would we need to see a product um, perform in order to know that this [00:26:00] is gonna last on your site.
Allen Hall 2025: W- what is the outcome of this project or these two projects? Are they gonna be reports or, uh, a, a continual monitoring system that’s designed for the Australian environment? How do you see this going?
Rosemary Barnes: Yeah, so one part of it is, um, developing a way to identify periods of accelerated damage and to know not to operate during that time.
So we call it protective operation. Uh, so that would, uh, help you if, yeah, you’re trying to extend the life of something or increase the amount of time before you have to repair, then y- you know, that would be useful to have that knowledge. And it will be as simple as just an alert saying, “Hey, accelerated damage conditions.
Consider, you know, if you wanna keep on operating.” And, you know, if the price of electricity is super high at that time, they may want to push through, and if it’s low, they probably won’t want to. So that’s one thing. Um, especially, you know, as wind turbines get to their, near the end of their life. I’ve got some clients whose wind farms only have, you know, [00:27:00] maybe five years operation left.
They just simply don’t wanna repair their leading edge protection again. They just, they, they don’t wanna do that. So they would be happy to, you know, reduce operation a bit and have their turbine limp through to the end of the period. Y- you know, you want everything to wear out at once. You don’t want brand-new leading edge protection on a turbine that’s going to come down in a couple of years.
Um, so, you know, that’s, that’s one part of it. And then the other thing is, you know, turbines earlier in their lifetime, how can we optimize the maintenance schedule with leading edge erosion? Um, so, you know, like it’s a lot cheaper to, uh, replace the LEP if you get– catch it early, but then you don’t wanna be catching it too early and replacing it, you know, constantly when you, you don’t need to.
So, um, yeah, it, this, having this knowledge will enable a site-by-site operations and maintenance strategy with respect to leading edge protection. We also have some sites who are having trouble. They’ve got a full service agreement, and the OEM is [00:28:00] responsible for, um, doing the leading edge erosion repairs and protection replacement, but the owner is on the hook for paying for it.
At the other end, we’ve got people with full service agreements where technically the, um, manufacturer is supposed to be doing the leading edge protection and paying for it, but they argue about what, when does it need to be done. Because, you know, um, the operator might think if there’s no structural risk, then we don’t need to be replacing it.
And in the meantime, you’ve got turbines spinning around for years and years and years with, you know, these huge flakes of leading edge protection s- you know, causing the flow at the tip of the turbine to, to detach and to stall, and horrible aerodynamics, huge losses in power generation and revenue. And they’re having a big fight about, you know, is this necessary to do or not?
And then, you know, they’re just gonna put the exact same product on again ’cause the [00:29:00] OEMs are re- all really, really wedded to their own particular brand. It’s like, “Well, last time we had this product and it was factory applied, it lasted one year before it s- it was worse than, you know, if it wasn’t there at all.
Uh, we don’t really want you to put that one on again.” And so, you know, having the information that they need to be able to, you know, really bring data to these discussions and, you know, makes a, yeah, data not drama. That’s a, a good approach I think, um, for any kind of negotiation and especially in the case of leading edge erosion.
And then for the high temperature fatigue part of the problem, aside from, you know, just wanting to know are your blades aging, should you be looking at remediation action or changing the operation, the other really big key thing is, uh, you might need to have a fight with y- your OEM about if this turbine has been designed and operated correctly.
And so then having the data from this, um, project is going to give you the information that you need to come into that [00:30:00] argument with, again, the data not the drama. Um, and to, you know, in- increase your chances of succeeding in that kind of really tricky negotiation.
Allen Hall 2025: So if you’re an OEM or a manufacturer of equipment, an ISP, an operator, pretty much all aspects of wind operations, you probably ought to be getting a hold of Pardalote Consulting and Rosemary to talk about the opportunity to participate in this study.
How do people get ahold of you to, to do that?
Rosemary Barnes: People can go to our website, pardaloteconsulting.com, and get in touch via the contact form there, or you can, uh, look me up on LinkedIn, Rosemary Barnes. That’s probably the easiest, fastest way to get ahold of me personally.
Allen Hall 2025: Well, Rosemary, congratulations on the Energy Innovation Fund Awards and the new three-year effort.
If you are interested in participating with Pardalote Consulting and working with Rosemary and her team [00:31:00] in Australia, reach out to her on LinkedIn and get that process started, because this report and the data from all this analysis that’ll happen over the next couple of years will be important to the wind industry.
So you need to spend some time and get ahold of Rosemary and get this process started now. So Rosemary, congratulations. Uh, thanks for being back on the podcast, and looking forward to, uh, the next couple of years. It sh- should be exciting.
Rosemary Barnes: Thanks so much, Allen.
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