Gulf Wind Technology Advances Wind Turbine Innovation
Allen Hall and Joel Saxum visit Gulf Wind Technology in New Orleans, where they sit down with CEO James Martin and CTO David King to explore the company’s innovative work in wind turbine technology. The conversation delves into Gulf Wind’s unique facility, their approach to solving industry challenges, and their role in developing wind energy solutions for the Gulf of Mexico.
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Allen Hall: Welcome to the Uptime Wind Energy Podcast. I’m your host, Allen Hall, along with my cohost, Joel Saxum. And we are in New Orleans, Louisiana, of all places, at Gulf Wind Technology. And we have James Martin, who is the CEO of Gulf Wind Technology, and David King, the Chief Technical Officer at Gulf Wind Technology.
And first of all, welcome to the podcast, guys. Great to be here. Yeah, thanks for coming to visit us. We’ve had a wonderful time here today going through the Gulf Wind Technology. offices and workspace. It is impressive. It’s not something I knew we even had in the United States, honestly. And you guys have been working for a couple years on a variety of different projects and technologies.
And we had a meeting this morning, just full disclosure, about all the things that Gulfwind has been involved with. I’m like, whoa, all right, I didn’t know that. Some of it is top secret still, some of it not top secret. James, let’s just start with you. I think people in the U. S. don’t have a lot of experience, haven’t met you before, haven’t worked with Gulfwind.
Can you just give us a brief background on what Gulfwind Technology is as a business?
James Martin: Certainly, yeah. Gulfwind Technology, we are all first principles, blades engineers essentially, first. OEM industry for a number of years. We’ve seen some of the challenges that the industry is up against today, and we like to think that we can predict maybe some of the challenges for tomorrow.
So with that team, we’ve been able to build assets, equipment get ourselves out there as problem solvers and offering technology solutions to basically problems that can reduce the cost of energy over time. It gets talked about a lot. We’re going to talk about some of the assets we’ve invested in, but yeah, we’ve got reliability products that get involved with today.
The problems of today’s market. We’re really passionate about the products of tomorrow. So more performance projects for the future. And we love running projects. So we like, we specifically, we’ve been working in our region to open up or demystify, remove roadblocks for the Gulf of Mexico market.
Which have got some great technology problem statements in there
Allen Hall: Because that’s where we first heard of gulfwind was with the work with shell gulfwind, right?
Yeah, that’s It’s a double edged sword and we had you on the podcast in a sense because we were talking about the first wind turbine being Installed in louisiana and gulfwind is involved with that.
James Martin: Yeah, I mean we really thought Because a lot of our challenges about how to get technology to products how can we demonstrate that we can take it off a desktop study in terms of a solution or an idea, and how can we show it works? How can we de risk that for our customers? So the first thing we thought is that we really want to invest put our money where our mouth is, make sure that we can design, make sure we can test on a sub component level, make sure we can actually spin anything we’re talking about.
And yeah, demystify some of that technology, essentially. One of the things
Joel Saxum: Allen and I talk about regularly, whether it’s on the podcast or in our many Slack conversations every day, is the fact that there’s not a whole lot of technology development, either companies, solutions, services, coming out of the United States, right?
We know that we are a bit younger of a wind market as a whole than there is our European counterparts and a lot of solutions come out of them. So the, some of the performance enhancements, some of the those fixes that we’re talking about here, like you guys are working on. We’re sitting in this, you can see on the camera here, if you’re watching on the YouTube version, that we’ve got planes and we’ve got a rapid prototyping facility.
And we’ve got offices over here and people running around and There’s a lot of things that can go on here because they have the facility built for it. If you haven’t looked into it, both wind technologies and what it can bring to not only the global market, but the local U. S. Market. It’s huge. It’s a game changer for what we should be doing here, and more operators should be coming in here to talk with the team.
So with that being said, I know we’re in Louisiana. What is the rest of the team and the rest of the
James Martin: outfit look? Yeah, the core team and where we were founded is really here at the shipyard, Abendale Global Gateway. Yeah, this is almost the jewel in the crown of former glory North American manufacturing.
They used to manufacture giant ships here for the Navy, oil and gas projects. They had 26, 000 people here. So this, this 30, 000 square foot facility. It’s our true north. This is our headquarters. But we’ve got a fantastic, we got an engineering office actually in Hickory in North Carolina.
Dead center between Asheville and Charlotte where our chief engineer and our, some of our blade inspection and our loads teams sit. So it’s only a few people there, but they really much complement what we’re up to here.
David King: Yeah, no. And just as James mentioned, all we’ve really done is taken that, that jewel in the crown and filled it with all the things you need to Really understand the problem statements and when really dive into the hands on engineering work that’s needed to drive these problem statements into solutions.
And so that’s really why it’s been such a joy to be part of this Gulf wind team to build this team out is because we’ve been able to almost match that kind of handshake between engineering and hands on work in a very real substantive way. So you have
Joel Saxum: the engineering resources, but you’ve got the resources as well.
We’re in so everybody knows, the heat index here in Louisiana is 105 degrees, but it’s comfortable here, right? So we’re in an insulated air conditioned facility that is 125 meters long. And if I look through the camera here, I see this is where there’s a composite repair testing facility. We have rapid prototyping.
There’s a wind, there’s an actual wind tunnel that you guys built design. Had calibrated and are regularly using it down at that end. And so what you would need, like you said, is Hey, not only do we have engineering resources and all the smart people, but we have the capabilities of testing of, Hey, there is a solution.
What if we thought about this? Let’s action it here. Let’s test it out. Let’s build a piece and then put it in the test chamber. We were right over here earlier when we were walking around. Of course, we’re recording this sitting at a desk. We’re in full PPE walking through here. And there’s a material testing station and SNAP!
We had the energy. The sweet sound of composite failure. Yeah, that’s right. There we go. And then we all turned. Yay! Success, right? But those facilities and those capabilities are here. As an operator, you have a problem. You have a, you say you’ve got, you name the turbine XYZ turbine, and we’re starting to see this kind of issue in our fleet.
Call Gulf Wind Technologies. They could replicate the issue with them, get in the field, do the inspections, figure out what’s going on, come back here, fix it. Build what could be, will be the fix, test the fix,
David King: and make sure it works. And it’s really all about getting engineers as close to the problem statement as possible.
Whether that’s sending engineers up tower, having engineers stood around problem statements in a lab setting, or trying to bring the field into the lab to really break these problem statements down and understand them. As you go through that asset list, it’s been all about how do we remove these different barriers that we’ve seen in the past, slow down projects, make things take longer than they really should and allow us to move quite quickly and rapidly through that kind of prototyping that fail forward fast type mentality and get to something where we can actually offer a solution for a customer, whether that’s on the performance load side of thing with, like you mentioned, the wind tunnel or whether it’s testing materials, doing subcomponent testing, really just want to remove these barriers.
And as you mentioned a little bit earlier, With the the turbine down in Port Fouchon, that’s been a huge part of that as well, is what’s that, that, top of the testing pyramid where these problems really shake themselves out on these prototype turbines, and how can we, in a very quick, rapid, fast way, get to that prototype turbine level.
We can make blades for a turbine like that in a couple weeks, really, which allows us to, again, move super, super fast through these
Allen Hall: problems. And being so knowledgeable in blades, the root cause analysis ends up at your doorstep quite a bit in terms of engineering review in the United States.
That’s, seems to be a relatively growing business as people realize Gulfwind is here. They’re going to be tapping you to do that kind of work. What kind of root cause analysis work have you been doing lately?
James Martin: A lot of what we do is we treat a turbine like a it’s a production line for energy.
So we want to break it down in times of a very repeatable engineering based approach to the problems thing. You can brand it as a whether it’s a six sigma project and you’re breaking it down into those nice steps with gates, or it’s the first principles technology development project or product development project.
But we start with the business case. It all starts with that a customer. What do they want out of our solution? What’s their budget for it? What’s the time period that they want it both designed and implemented? How long do they want the solution to last for? So once you go through that defined stage, it then starts to, you’re setting up your design experiments, you’re putting your sandpit of engineers together so they can actually innovate.
And like David said, fail forward fast, but using all the tools around us. to make sure that we’re, working with the customer lockstep with them. We’re independent. We’ve got high integrity. We like to create areas for customers that they can come here. So customers can ship their full blades here.
And they can do it under very tight NDA terms, totally confidential. If we see a pattern, then we can approach those customers and actually in a very controlled way cross pollinate and create more consortia of driven environments, and switch. As we know, in this industry, it’s sometimes about removing the barriers, like we were talking about earlier on today, demystifying, getting as close a collaboration between an operator, an OEM, an independent, a field technician, what David was talking about, but creating that appropriate collaborative space to problem solve and then put a really robust solution together, something that is designed with its end intent which is You know, there’s no point doing something on a desktop or on a subcomponent level.
If by the time it’s deployed, that’s when you introduce the variation. So we, it’s all about de risking our approach, essentially.
Joel Saxum: On what, you’re just de risking what you guys do as a company. But in a grand scheme, you’re de risking what the global fleet looks like. So people can come here, like you said, operate in, under close NDAs.
But if they want to iterate with others, it’s available. Right now I’m looking at one, two, three, four blades, four or five root sections. Out beyond this door to my left, there’s eight or 10 full blade sections there. So customers have actually gotten to the point where they say we want to ship you a blade.
You guys figure it out. We may send some engineers, we may help out. But when we talk about on the podcast, a lot of. The Shroud of Secrecy around everything. You guys have created a facility. Basically, it For a lack of a better term, it’s an engineer’s playground. To come here and solve these problems for the industry.
Allen Hall: Yeah, and I think that gets back to the industry need. An operator has a problem with a blade, is probably not on a blade, is probably just a series of blades, have a similar issue. A lot of times when an RCA is done, there’s an engineer comes out to the field, takes some photos of the blade, They may take a couple of samples maybe, and then they’ll see a report shoved out on the other side.
And it doesn’t really get down to the heart of what is really causing the issue, and a lot of times companies that are doing RCA’s don’t have the mechanical ability to start breaking things apart, or cross sectioning, or doing NDA. That’s a huge advantage. Because if I’m a large operator, I’m going to send you that blade to tear it apart and figure out what’s going on because it’s not just one.
David King: It’s really about, approaching in that systematic way where, whether it’s, understanding failure modes, effects analysis, using that as a tool that extracts out what does that teardown need to look like? What do we need to be evaluating here? Is it we need to be doing mechanical testing, looking under the microscope at parts, approaching with a different inspection method?
And then ultimately, opening up for a period of time, maybe potentially some different innovative solutions around how you can approach a solution coming out of that RCA. So you’re not just identifying that problem, but you’re also starting to think ahead on what am I going to do about this problem?
How am I going to manage this at scale? How am I going to manage risk? And how am I going to do that? At that fleet level, I’d be thinking about that on the onset of the RCA to truly get the most value out of that exercise. And it’s
Allen Hall: not the really critical part, because when it comes down to it, it eventually becomes a money issue.
How do I minimize the cost impact and my downtime impact, my business interruption, to get these turbines back up and running so I can get through their useful lifespan? And I think, From what we’ve seen today, when technology has that expertise for sure, but also has a sense of what the business is.
I don’t need to extend a blade for another 20 years if it really only has 3 or 4 years of life in it. I need to get it to its end of useful life. That kind of repair is different than the 20 year repair. That knowledge, I think, is really important in how you apply engineering principles to that. So not every problem has the same solution.
James Martin: Yeah, no, I’m free matters. Absolutely. Yeah. And that, from our very first problem statement, there was a a life extension to get through to repower as you say, or whether it’s one of our more programmatic guess opportunities. So with the shell sponsored golf wind technology accelerator, that was about looking actually quite far in the future.
That was saying, Hey, this is a high risk environment with specific economic challenges. What does that look like? Like, how are we going to remove the barriers and how are we going to approach it? So we like looking, we look at today, we look at the reliability and we love applying that to what the future might be.
Allen Hall: So let’s walk through the hurricane scenario because this always comes up about the Gulf of Mexico and Shell anointed Gulfwind to be the company to go look at it. Really, that’s what happened. And that’s great. They obviously have done their homework and decided to come here and that’s, congratulations on that.
But, when you put a turbine out in the Gulf of Mexico, there’s always a concern in two phases. One, that it’s essentially low wind conditions, except when there’s a hurricane. Then it’s super high wind conditions. That requires a different kind of technology or approach to designing blades and you’ve been working on that for a little while.
Do you have that solution or are there multiple solutions? What does that look like? Because we want to put some wind turbines out in the Gulf of Mexico. How does that happen?
James Martin: Yeah, I mean from a programmatic approach and then I may hand it over to David on the blades approach but From a programmatic approach, it was about the whole ecosystem of wind in the Gulf.
Maybe just leaning out from just the blades part for a minute, but we talked a little bit about this. It was about the workforce, the infrastructure what can be leveraged from oil and gas to actually deploy and take percentage points out of the cost structure in the backyard of the Gulf. And you have just have to go down there to realize that.
It’s It’s a huge production system, and the stats are amazing, the amount of mileage of pipeline,
Joel Saxum: Platforms, workforce,
James Martin: cranes, so much stuff that can be transposed into wind. So it was looking at it from that cost of capital, from the economics of wind, from, workforce, training, equipment, deployment, servicing.
And then you start to think at the system level, okay, how can the rotor affect that? The foundation where the foundation design and I’ll hand the ball to David to talk about more of the rotor and the loads technology part because that’s also pretty damn interesting.
David King: No, absolutely. As James mentioned, it really has to be rooted in that business case.
If you’re just looking at things from an engineering problem solving point of view, it’s probably actually an easy problem to solve. You can put more material in a blade. You can put more expensive material in it. You can solve the problem. But what you haven’t done is you haven’t solved the economic problem.
So you’ve got to come into it. With an engineering hat on and an economic hat to make sure that you can really deploy turbines in an efficient manner that’s going to make that energy competitive and the open market and actually useful for everybody. Especially
Joel Saxum: in the Gulf, you’re going to be in the ERCOT market.
Exactly. That’s usually not a fixed PPA and you’re going to be playing with what’s going on there.
James Martin: Yeah, Texas side. Sure. No,
Joel Saxum: absolutely. Like there was a that’s Boehm
James Martin: sale off of Galveston’s. Yeah. And that, I’m in it. Yeah, I mean from a, we’ve learned a lot about that by bringing Parties to the table.
So we know our background is blades. We’ve got the assets to be able to demystify it. But on a programmatic approach, it’s about bringing in the experts and actually being quite humble about where are they going to be lessons learned. So we showed you a little bit earlier about where we can we like collaborating a lot.
So if we can have people that are experts in sighting, ground conditions, deployment aviation, lightning birds migratory patterns. It’s getting all the problems on the table and getting an appropriate size forum where people can talk frankly, and not, have a particular lens.
And that, so that collaboration piece is critical. Exactly, and that’s
David King: almost part of that optimization problem. If you’re, again, putting on an engineering hat now and listening to all those problem statements, how do you find that optimal solution that’s incorporating all those different, design curves, whether it’s a stakeholder management curve, whether it’s understand the economics, the loads, you can boil it down into a lot of different ways.
You want to find that lowest kind of intersecting point between those curves to solve the problem. So with, as you mentioned, the gulf low wind speed, you’ve got high loads. How do you solve that fundamental problem? That was your original question there. And what it really comes down to is loads management and being smart with your aerodynamics on the front end.
To be able to drive out the need for materials, drive out the amount of loads that are being experienced by those foundations. And basically, selecting airfoils appropriately, selecting your material appropriately, and being a bit creative with how you combine those things together. To without adding cost to that turbine, be able to reduce the load.
So it really boils down to a series of technologies that manage those loads appropriately, both from a structural performance point of view, an aero performance point of view, a controller point of view, and then validating that those things are going to work on a demonstration turbine on different scales.
And so that’s a lot of what the work’s been to date.
Joel Saxum: So if we wrap up that basically when Shell approached you guys, the Gulfwind Technology Accelerator, they were looking for an independent set of experts to bring in experts as you need, as consultants or whatever. But they were looking for someone independent to do a holistic review of how do we deploy this technology in this environment?
And it’s something that we talk about regularly. We wish that would happen in more emerging markets because, as it sits right now, offshore wind in the United States, it doesn’t matter if you’re in the East Coast, West Coast, California, the Gulf, it’s all an emerging market. And if you don’t understand that, then You haven’t looked at it deep enough because the east coast where we sit right now, there’s the maritime help, the vessels, the people, the expertise.
It seems to be that there’s a lot of lessons that a lot of those operators have from working in the North Atlantic. Great. However, when you get over to the United States, it’s a different problem. And we’re focusing on low speed, low wind speeds, hurricane force winds in the Gulf. That also exists on the east coast.
Yeah. Yeah, for sure. And I don’t know, and okay, I’m not a fly on the wall in those meetings of those operators and those OEMs, but I don’t know if they’ve taken that stuff into consideration or not. So I’m not saying that. Yeah. But that holistic, independent review all would love and really have an emerging market coming up on the west coast with the floating wheel.
So I would love to see some of those operators engage you guys for that same kind of holistic project to bring the whole, wrap the whole thing up. But as an independent and look at it from an. from different lenses, right? It’s not looking at it from where they sit and what they feel. It’s someone else telling them these are the realities.
James Martin: And the OEMs are they’re working on phenomenal programs and projects their own. So they’ve been really supportive of what we’re doing. So again, doing something in an emerging market, like you say the OEMs are very public that they’ve got. They’ve got a lot to focus on, they’re working about ramping up supply chains and, demonstrating that improving quality.
There’s a lot going on at the OEM level. So finding this niche and being between the OEM and the operator and collaborating in that space. Yeah, it’s, it, we’ve really enjoyed it. And I think it was very valuable for our stakeholders over the last couple of years. And it’s part of a multi year program.
So we really hope to be, talking to you guys about this over the next few years as we get to steel in the water.
Allen Hall: You’re dealing with a lot of blades. Joel and I walked around the facility and there are a lot of blades outside even, so there’s a lot of blade knowledge here. What are the top issues that operators on shore are having with blades at the moment?
David King: Yeah, so I can speak to that a bit. A lot of the issues are stemming from various types of damage that we’re seeing from erosion, which is your typical stuff your lightning strikes, that sort of thing. There’s a lot of problem statements right now around various manufacturing deviations, quality issues that might have found their way into the field that are resulting in cracked laminates, cracked balsa panel regions, core regions, things like that.
And really, a lot of these defects they need real true due diligence and understanding what’s going on with that problem statement. And again, coming back to that kind of understanding the business case for how we’re going to deal with these issues. Is it getting something to through to repower?
Is it getting a 20 year life out of it? Is it getting a two year life out of it? And again, it really comes back to understanding these first principle composite problems and seeing some of the similarities that are coming out of that, whether it’s a crack in the balsa region, a crack in the root region, a crack in the spar a lot of the, solutions have overlaps, have commonalities between them that you can piggyback off of.
And this goes back
Allen Hall: to the question of how do I monitor this? So it’s one thing to notice you have a crack. The second is, what do I do about it? And maybe the answer is nothing. And we’ve seen a number of continuous monitoring systems being applied just in that case and the question from every operator is how do I know that this CMS system works or which is the best one?
Or I have this particular application. Is there a particular CMS system that works in particular better for that kind of problem, that crack problem or that lightning problem, whatever it is, you’re looking at that.
David King: It’s all data collection at its fundamentals, right? Whether you’re using a drone inspection, whether you’re visually going out and looking at something, whether you’re using accelerometers, audible noise, acoustics any of these different systems out there, it’s all about really just trying to capture data in different forms and understanding what to do with those data streams.
And something we’ve seen is that each data stream might have a different way of capturing a different damage mode that you’re seeing on a blade. So the same solution is gonna apply to all damage modes, whether it’s an acoustic system or an accelerometer based system. And what we have been doing here at the GWA facility is trying to categorize and understand that in a lab setting and then try and expand out from that lab setting into how do things scale into the field.
In a controlled way, where you’re eliminating noise you’re getting rid of the things that are gonna cause variation in that data stream that allow you to not make an actual conclusion off of that. For example, one of the things we did is we built a spar box beam in house, and put that on one of our in house test rigs and put load into it.
And the first thing we want to do is actually have no defects, no damage on it. And what do all these systems detect when there’s no damage? What’s that baseline look like? So we’ve got comparable data later on. And then we can start introducing defects of different types, different distances from these these systems.
Start to categorize things in a very holistic view, and then start adding the complexities of how do the variables of the field apply over the top of that sort of controlled
Allen Hall: data set. And if I’m an operator, I don’t want to be calling David and getting hooked up with that because I have that problem.
Every operator that Joel and I have talked to over the last couple of years They all need monitoring of some sort. Every one of them needs a monitor. But they don’t know which one to choose. And we provide recommendations because we have knowledge of some of that, obviously. But we don’t have direct knowledge.
We have anecdotal knowledge.
Joel Saxum: Yeah. We don’t have the We can tell you it works Our own boxed And there’s
David King: a huge amount of value even in that anecdotal You know, I think that’s something that, data is obviously extremely important, but also how is that information being received often plays out in some of those anecdotal stories that I’m sure you guys have worked through personally, where maybe the data was confusing. Maybe it gave conflicting signals or things like that. And those are all important considerations. But
Allen Hall: there’s no place to go besides Gulfwind technology right now. Honestly, where are you going to go in the United States? I know of places that you could do it or you’re doing it’s up and running right now.
You’d have to start over somewhere else. This is why your leadership in the industry in the United States in particular is so valuable because we’re not, we’re ahead of where I thought we were. Yeah. Yeah. In terms of trying to solve problems. Yeah.
James Martin: And a lot of it’s about talking to, it’s like doing a gap analysis.
So early on we’d worked with the labs. I know you got, NRA and Sandia Labs, they’re phenomenal bonds. So they’ll, they’ve got, they’re a wealth of knowledge and they might be able to help us curate what we’re gonna invest in. Certainly you mentioned that turn the lights on, doing those blade autopsies.
So using the fact that it’s a shipyard, it’s very, you got a mile and a half of Mississippi River next door, we got 35 rail cars can roll onto site. We could have the largest blade in the world wheeled into the factory. That is, there’s something that we know is, we’re really proud that’s pretty unique.
And then cutting it up, polishing it, the racks of samples that we showed you earlier. But, turning the lights on, rather than looking around with a spotlight, and again, that’s something that we’ve we’ve found is extremely valuable for what we’re trying to do.
Joel Saxum: In with respect to, of course NDAs have in place, we don’t want to, we don’t want to lift anybody’s Hood too much.
But what are some of the other projects that you’re working on? We talked about the CMS thing. Can you give us a couple of them where it’s Miss, we’re doing this, we’re doing this, we’re doing that. Yeah.
David King: Yeah just going around the factory, a bit. We do a little bit of composite manufacturing.
Whether that’s, producing parts that can go in the field and put on a wind turbine. We can actually pre infuse a lot of parts that find their ways on to blades and solve problems in the field. In a variety of different manners. You mentioned the CMS problem statement.
We also do a lot of performance characterization. That involves a rapid prototyping lab where we’ll 3D print, scan airfoils, characterize airfoils, understand how erosion impacts performance, loads, a variety of different kind of factors. I think one of the key takeaways or kind of key facts for us coming out of that, the rapid prototyping lab is the ability to have an airfoil and CAD and turn it around to an air foil on the wind tunnel in less than five days.
That’s really the real aim of that whole entire facility there. So we do a lot of projects around that. We mentioned a little bit about RCA, so that’s receiving blade components, doing blade tear downs, looking at those blade parts under microscope, looking at them when they’re on a test stand, putting them underneath NDT and a laboratory setting a little bit different than sometimes doing that in the field.
Cutting sections out of them and actually, again, mechanically characterizing those sections as well. And then, mentioned a little bit about the wind tunnel testing. We do have the wind tunnel here, so we can do a variety of different test campaigns on that, whether that’s emerging technologies that somebody wants to validate, or whether it’s something that’s out in the field right now that someone wants to understand how that’s performing.
And then the other side of this is actually deploying solutions. As we speak today, we actually have two or three teams out in the field. One of those teams is doing uptower NDT inspections, so they’re inspecting blade roots uptower. They can do a turbine in about four hours or so, so it’s a quick turnaround.
We can get big deployment very fast with that team. We’ve got another team that’s actually doing repairs in the field today, and they’re deploying that repair with some bit of custom kit that we’ve got, whether it’s some custom equipment that we’ve developed in house to be capable of going uptower.
Equipment that maybe traditionally has always been thought of as a down tower solution or a down tower fix and basically applying composites, carbon fiber, specking them out so that we can bring them up tower. That’s been a huge element. And then also just more of some of your more traditional composite repairs in the field as well, where you’ve got trucks and trailers and, fiberglass get applied to blades.
So you can really cover a lot of the spectrum with those projects. And yeah, it certainly keeps us busy. Yeah. Yeah, when you look at your website,
Joel Saxum: there, you, if you like to read, Fantastic website. Yeah. But it shows I know Allen and I were looking at it before we came down here when we originally had talked with you on the phone and then it’s man, they do this, and they can do that, and they can do this, and they can do that.
It’s man, okay, what’s the next page? They can do this, too. They can do that, too. Basically if you have a page, whether it is leading edge erosion on a blade that you just need fixed all the way to, rapid prototyping and testing things to the nth degree you guys can solve.
James Martin: Yeah. And that we’re a young company and we certainly have been involved with a lot of problem statements.
Like you say David talks about some things that are getting deployed, but yeah, really specializing in that route region up tower. Repair and life extension. That’s something we’re really proud of. We’ve done a lot of work on for almost three years now. And yeah, just moving into something that can be deployed as as engineers intended it to be deployed.
So a lot of. Kind of first principles in terms of lean and repeatability. Just making sure that you don’t have any risk when you take it out of the tech center and put it into the field.
David King: And a lot of that comes down to the cross functionality of the team. I think James mentioned earlier a little bit about the North Carolina office and some of the different skill sets around the team.
But when we were building out the team, we started out with, almost like an inputs, outputs look on the design of a turbine, right? So we’ve got. Site assessments. We’ve got loads, understanding the loads of the system level, understanding those loads at the blade level and then understanding the loads within the blade.
So structural engineering composite material engineering, then understanding how are those processes developed and having process engineers on the team that have got, hands on composite experience, have spent decades in factories building things, repairing things, doing the full spectrum of that side of it and really trying to bring again all that different cross functionality into one roof so that we’re not, Blind to maybe certain areas of that design where we might be trying to put out a solution or a repair method that, that isn’t taking into account that full spectrum of what else might we be affecting?
And that’s really where that team plays out quite well.
Allen Hall: Yeah, you have a lot of talented people on your team and to be such a young company, to have that lineup of people on your staff, it’s impressive. There’s a huge resume behind these names. That says a lot. As an operator, I want to go to a company that has people that have worked for OEMs in the industry a little while and understand what composites are and what repairs are and what can go wrong out in the field, which is the front.
I think the big problem is that we do a lot of things engineering wise that when getting to the hands of a technician that’s not familiar with the problem’s scope, mistakes are made. And we went through a number of scenarios here. That hey, we’re looking at what the technicians could do taking away the variability of this or if there is variability It’s not gonna affect the overall performance.
Those are huge. That’s such a huge advantage besides Repair in the repair world you get a repair instruction sheet and it just says do X but X rarely happens the way
James Martin: We’re having a compliment what’s going on in the OEM and the operator level. I think that’s What the feedback loop that we get from OEMs and operators that we’re in the right space.
We do have a pretty romantic idea of the future in terms of wind. We believe in wind. We’ve been with veterans of the industry. We know there are cycles. We know there are challenges. But we, ultimately we’ve seen innovation get to product. We’ve seen rotor sizes increase. We’ve seen quality increase even though there are sensitivities on quality.
We’ve seen a lot of good, steps forward. It’s a young industry in the scheme of things versus some of the other industries we talked about. But yeah, you’re right. You need the talent. You need the culture. You need the collaboration that we talked about a lot today So yeah, we’re optimistic.
Allen Hall: Yeah. James, where does Gulfwind technology go from here? What’s the next year or two look like?
James Martin: The next year or two, I think, like David alluded to, we really want to scale a lot of our early TRL projects from a couple of years ago and maturing. So working through that technology readiness spectrum.
And, we’re in pre series, as David said, for a number of things. So deployment on you really, putting the rubber on the road, and getting some of these things out there in alignment with the customer risk profile. But we also love innovating. We secured our first Wind Energy Technologies Office, SBIR DOE loan grant last year.
Big difference. But that was fantastic because we get to fund some of the white paper innovations that we’re pretty passionate about as well. You have consortia. It’s never done in isolation. OEMs, labs, operators, universities, colleges. So we look forward to doing stuff like that. Of course we do.
And there’s going to be more of that to come. But yeah, really de risking and keeping very tight reins on how we get our product out there. That’s what looks for the next year or so.
Allen Hall: So James, how do people find you on the internet? How do they connect with you?
James Martin: Okay, so we we’ve got our very lengthy website that we’re very proud of.
So golfwindtechnology. com. We are trying to get better on LinkedIn about talking about what we’re doing. In terms of what is out there that we can talk about. And, yeah, we really enjoy going to all these array of shows out there.
Allen Hall: If you’re down in New Orleans stop by and check out the facility because it is impressive.
James and David, thank you so much for inviting us to New Orleans and to see the facility. It is well worth the trip. And learned a ton visiting with you today. Thank you so much.
James Martin: Thank
Allen Hall: you, guys.
James Martin: Absolute pleasure. Thank you.
https://weatherguardwind.com/gulf-wind-technology-advances-innovation/
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UK Awards 8.4 GW Offshore, US Allows Offshore Construction
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UK Awards 8.4 GW Offshore, US Allows Offshore Construction
Allen, Joel, Rosemary, and Yolanda cover major offshore wind developments on both sides of the Atlantic. In the US, Ørsted’s Revolution Wind won a court victory allowing construction to resume after the Trump administration’s suspension. Meanwhile, the UK awarded contracts for 8.4 gigawatts of new offshore capacity in the largest auction in European history, with RWE securing nearly 7 gigawatts. Plus Canada’s Nova Scotia announces ambitious 40 gigawatt offshore wind plans, and the crew discusses the ongoing Denmark-Greenland tensions with the US administration.
Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTube, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!
The Uptime Wind Energy Podcast brought to you by Strike Tape, protecting thousands of wind turbines from lightning damage worldwide. Visit strike tape.com. And now your hosts, Alan Hall, Rosemary Barnes, Joel Saxon and Yolanda Padron. Welcome to the Uptime Wind Energy Podcast. I’m Allen Hall, along with Yolanda, Joel and Rosie.
Boy, a lot of action in the US courts. And as you know, for weeks, American offshore wind has been holding its breath and a lot of people’s jobs are at stake right now. The Trump administration suspended, uh, five major projects on December 22nd, and still they’re still citing national security concerns.
Billions of dollars are really in balance here. Construction vessels for most of these. Sites are just doing nothing at the minute, but the courts are stepping in and Sted won a [00:01:00] key victory when the federal judge allowed its revolution wind project off the coast of Rhode Island to resume construction immediately.
So everybody’s excited there and it does sound like Osted is trying to finish that project as fast as they can. And Ecuador and Dominion Energy, which are two of the other bigger projects, are fighting similar battles. Ecuador is supposed to hear in the next couple of days as we’re recording. Uh, but the message is pretty clear from developers.
They have invested too much to walk away, and if they get an opportunity to wrap these projects up quickly. They are going to do it now. Joel, before the show, we were talking about vineyard wind and vineyard. Wind was on hold, and I think it, it may not even be on hold right now, I have to go back and look.
But when they were put on hold, uh, the question was, the turbines that were operating, were they able to continue operating? And the answer initially I thought was no. But it was yes, the, the turbines that were [00:02:00] producing power. We’re allowed to continue to produce powers. What was in the balance were the remaining turbines that were still being installed or, uh, being upgraded.
So there’s, there’s a lot going on right now, but it does seem like, and back to your earlier point, Joel, before we start talking and maybe you can discuss this, we, there is an offshore wind farm called Block Island really closely all these other wind farms, and it’s been there for four or five years at this point.
No one’s said anything about that wind farm.
Speaker: I think it’s been there, to be honest with you, since like 2016 or 17. It’s been there a long time. Is it that old? Yeah, yeah, yeah, yeah. So when we were talk, when we’ve been talking through and it gets lost in the shuffle and it shouldn’t, because that’s really the first offshore wind farm in the United States.
We keep talking about all these big, you know, utility scale massive things, but that is a utility scale wind farm as well. There’s fi, correct me if I’m wrong, Yolanda, is it five turbos or six? It’s five. Their decent sized turbines are sitting on jackets. They’re just, uh, they’re, they’re only a couple miles offshore.
They’re not way offshore. But throughout all of these issues that we’ve had, um, with [00:03:00] these injunctions and stopping construction and stopping this and reviewing permits and all these things, block Island has just been spinning, producing power, uh, for the locals there off the coast of Rhode Island. So we.
What were our, the question was is, okay, all these other wind farms that are partially constructed, have they been spinning? Are they producing power? And my mind goes to this, um, as a risk reduction effort. I wonder if, uh, the cable, if the cable lay timelines were what they were. Right. So would you now, I guess as a risk reduction effort, and this seems really silly to have to think about this.
If you have your offshore substation, was the, was the main export cable connected to some of these like revolution wind where they have the injunction right now? Was that export cable connected and were the inter array cables regularly connected to turbines and them coming online? Do, do, do, do, do. Like, it wasn’t like a COD, we turned the switch and we had to wait for all 62 turbines.
Right. So to our [00:04:00] knowledge and, and, uh, please reach out to any of us on LinkedIn or an email or whatever to our knowledge. The turbines that are in production have still have been spinning. It’s the construction activities that have been stopped, but now. Hey, revolution wind is 90% complete and they’re back out and running, uh, on construction activities as of today.
Speaker 2: It was in the last 48 hours. So this, this is a good sign because I think as the other wind farms go through the courts, they’re gonna essentially run through this, this same judge I that. Tends to happen because they have done all the research already. So you, you likely get the same outcome for all the other wind farms, although they have to go through the process.
You can’t do like a class action, at least that’s doesn’t appear to be in play at the minute. Uh, they’re all gonna have to go through this little bit of a process. But what the judge is saying essentially is the concern from the Department of War, and then the Department of Interior is. [00:05:00] Make believe. I, I don’t wanna frame it.
It’s not framed that way, the way it’s written. There’s a lot more legalistic terms about it. But it basically, they’re saying they tried to stop it before they didn’t get the result they wanted. The Trump administration didn’t get the result they wanted. So the Trump administration ramped it up by saying it was something that was classified in, in part of the Department of War.
The judge isn’t buying it. So the, the, the early action. I think what we initially talked about this, everybody, I think the early feeling was they’re trying to stop it, but the fact that they’re trying to stop it just because, and just start pulling permits is not gonna stand outta the court. And when they want to come back and do it again, they’re not likely to win.
If they would. Kept their ammunition dry and just from the beginning said it’s something classified as something defense related that Trump administration probably would’ve had a better shot at this. But now it just seems like everything’s just gonna lead down the pathway where all these projects get finished.
Speaker: Yeah, I think that specific judge probably was listening to the [00:06:00] Uptime podcast last week for his research. Um, listen to, to our opinions that we talked about here, saying that this is kind of all bs. It’s not gonna fly. Uh, but what we’re sitting at here is like Revolution Wind was, had the injunction against it.
Uh, empire Wind had an injunction again, but they were awaiting a similar ruling. So hopefully that’s actually supposed to go down today. That’s Wednesday. Uh, this is, so we’re recording this on Wednesday. Um, and then Dominion is, has, is suing as well, and their, uh, hearing is on Friday. In two, two days from now.
And I would expect, I mean, it’s the same, same judge, same piece of papers, like it’s going to be the same result. Some numbers to throw at this thing. Now, just so the listeners know the impact of this, uh, dominion for the Coastal Virginia Offshore Wind Project, they say that their pause in construction is costing them $5 million a day, and that is.
That’s a pretty round number. It’s a conservative number to be honest with you. For officer operations, how many vessels and how much stuff is out there? That makes sense. Yep. [00:07:00] 5 million. So $5 million a day. And that’s one of the wind farms. Uh, coastal, Virginia Wind Farm is an $11 billion project. With, uh, it’s like 176 turbines.
I think something to that, like it’s, it’s got enough power, it’s gonna have enough production out there to power up, like, uh, like 650,000 homes when it’s done. So there’s five projects suspended right now. I’m continuing with the numbers. Um, well, five, there’s four now. Revolution’s back running, right? So five and there’s four.
Uh, four still stopped. And of those five is 28. Billion dollars in combined capital at risk, right? So you can understand why some of these companies are worried, right? They’re this is, this is not peanuts. Um, so you saw a little bump in like Ted stock in the markets when this, this, uh, revolution wind, uh, injunction was stopped.
Uh, but. You also see that, uh, Moody’s is a credit [00:08:00] rating. They’ve lowered ORs, Ted’s um, rating from stable to negative, given that political risk.
Speaker 2: Well, if you haven’t been paying attention, wind energy O and m Australia 2026 is happening relatively soon. It’s gonna be February 17th and 18th. It’s gonna be at the Pullman Hotel downtown Melbourne.
And we are all looking forward to it. The, the roster and the agenda is, is nearly assembled at this point. Uh, we have a, a couple of last minute speakers, but uh, I’m looking at the agenda and like, wow, if you work in o and m or even are around wind turbines, this is the place to be in February. From my
Speaker: seat.
It’s pretty, it’s, it’s, it’s shaping up for pretty fun. My phone has just been inundated with text message and WhatsApp of when are you traveling? What are your dates looking forward to, and I wanna say this right, Rosie. Looking forward to Melvin. Did I get it? Did I do it okay.
Speaker 3: You know how to say it.
Speaker: So, so we’re, we’re really looking forward to, we’ve got a bunch of people traveling from around the [00:09:00] world, uh, to come and share their collective knowledge, uh, and learn from the Australians about how they’re doing things, what the, what the risks are, what the problems are, uh, really looking forward to the environment down there, like we had last year was very.
Collaborative, the conversations are flowing. Um, so we’re looking forward to it, uh, in a big way from our seats. Over here,
Speaker 2: we are announcing a lightning workshop, and that workshop will be answering all your lightning questions in regards to your turbines Now. Typically when we do this, it’s about $10,000 per seat, and this will be free as part of WMA 2026.
We’re gonna talk about some of the lightning physics, what’s actually happening in the field versus what the OEMs are saying and what the IEC specification indicates. And the big one is force majeure. A lot of operators are paying for damages that are well within the IEC specification, and we’ll explain.[00:10:00]
What that is all about and what you can do to save yourself literally millions of dollars. But that is only possible if you go to Woma 2020 six.com and register today because we’re running outta seats. Once they’re gone, they’re gone. But this is a great opportunity to get your lightning questions answered.
And Rosemary promised me that we’re gonna talk about Vestus turbines. Siemens turbines. GE Renova turbines. Nordex turbines. So if you have Nordex turbines, Sulan turbines, bring the turbine. Type, we’ll talk about it. We’ll get your questions answered, and the goal is that everybody at at Wilma 2026 is gonna go home and save themselves millions of dollars in 26 and millions of dollars in 27 and all the years after, because this Lightning workshop is going to take care of those really frustrating lightning questions that just don’t get answered.
We’re gonna do it right there. Sign up today.
Speaker 3: [00:11:00] You know what, I’m really looking forward to that session and especially ’cause I’ve got a couple of new staff or new-ish staff at, it’s a great way to get them up to speed on lightning. And I think that actually like the majority of people, even if you are struggling with lightning problems every day, I bet that there is a whole bunch that you could learn about the underlying physics of lightning.
And there’s not so many places to find that in the world. I have looked, um, for my staff training, where is the course that I can send them to, to understand all about lightning? I know when I started atm, I had a, an intro session, one-on-one with the, you know, chief Lightning guy there. That’s not so easy to come by, and this is the opportunity where you can get that and better because it’s information about every, every OEM and a bit of a better understanding about how it works so that you can, you know, one of the things that I find working with Lightning is a lot of force MA mature claims.
And then, um, the OEMs, they try and bamboozle you with this like scientific sounding talk. If you understand better, then you’ll be able to do better in those discussions. [00:12:00] So I would highly recommend attending if you can swing the Monday as well.
Speaker: If you wanna attend now and you’re coming to the events.
Reach out to, you can reach out to me directly because what we want to do now is collect, uh, as much information as possible about the specific turbine types of the, that the people in the room are gonna be responsible for. So we can tailor those messages, um, to help you out directly. So feel free to reach out to me, joel.saxo, SAXU m@wglightning.com and uh, we’ll be squared away and ready to roll on Monday.
I think that’s Monday the 16th.
Speaker 2: So while American offshore wind fights for survival in the courts, British offshore wind just had its biggest day ever. The United Kingdom awarded contracts for 8.4 gigawatts. That’s right. 8.4 gigawatts of new offshore wind capacity, the largest auction in European history.
Holy smokes guys. The price came in at about 91 pounds per megawatt hour, and that’s 2024 pounds. [00:13:00] Uh, and that’s roughly 40% cheaper than building a new. Gas plant Energy Secretary Ed Milliband called it a monumental step towards the country’s 2030 clean power goals and that it is, uh, critics say that prices are still higher than previous auctions, and one that the government faces challenges connecting all this new capacity to the grid, and they do, uh, transmission is a limiting factor here, but in terms of where the UK is headed.
Putting in gigawatts of offshore wind is going to disconnect them from a lot of need on the gas supply and other energy sources. It’s a massive auction round. This was way above what I remember being, uh. Talked about when we were in Scotland just a couple of weeks ago, Joel.
Speaker: Yeah, that’s what I was gonna say.
You know, when we were, when we were up with the, or E Catapult event, and we talked to a lot of the different organizations of their OWGP and um, you know, the course, the or e Catapult folks and, and, and a [00:14:00] few others, they were really excited about AR seven. They were like, oh, we’re, we’re so excited. It’s gonna come down, it’s gonna be great.
I didn’t expect these kind of numbers to come out of this thing. Right? ’cause we know that, um, they’ve got about, uh, the UK currently has about. 16 and a half or so gigawatts of offshore wind capacity, um, with, you know, they got a bunch under construction, it’s like 11 under construction, but their goal is to have 43 gigawatts by 2030.
So,
Speaker 2: man.
Speaker: Yeah. And, and when 2030, put this into Conte Con context now. This is one of our first podcasts of the new year. That’s only four years away. Right. It’s soon. And, and to, to be able to do that. So you’re saying they got 16, they go some round numbers. They got 16 now. Pro producing 11 in the pipe, 11 being constructed.
So get that to 27. That’s another 16 gigawatts of wind. They want, they that are not under construction today that they want to have completed in the next four years. That is a monumental effort now. We know that there’s some grid grid complications and connection [00:15:00] requirements and things that will slow that down, but just thinking about remove the grid idea, just thinking about the amount of effort to get those kind of large capital projects done in that short of timeline.
Kudos to the UK ’cause they’re unlocking a lot of, um, a lot of private investment, a lot of effort to get these things, but they’re literally doing the inverse of what we’re doing in the United States right now.
Speaker 2: There would be about a total of 550, 615 ish megawatt turbines in the water. That does seem doable though.
The big question is who’s gonna be providing those turbines? That’s a. Massive order. Whoever the salesperson is involved in that transaction is gonna be very happy. Well, the interesting thing here
Speaker: too is the global context of assets to be able to deliver this. We just got done talking about the troubles at these wind farms in the United States.
As soon as these. Wind farms are finished. There’s not more of them coming to construction phase shortly, right? So all of these assets, all these jack up vessels, these installation vessels, these specialized cable lay vessels, they [00:16:00]can, they can fuel up and freaking head right across, back across the Atlantic and start working on these things.
If the pre all of the engineering and, and the turbine deliveries are ready to roll the vessels, uh, ’cause that you, that, you know, two years ago that was a problem. We were all. Forecasting. Oh, we have this forecasted problem of a shortage of vessels and assets to be able to do installs. And now with the US kind of, basically, once we’re done with the wind farms, we’re working on offshore, now we’re shutting it down.
It frees those back up, right? So the vessels will be there, be ready to roll. You’ll have people coming off of construction projects that know what’s going on, right? That, that know how to, to work these things. So the, the people, the vessels that will be ready to roll it is just, can we get the cables, the mono piles, the turbines and the cells, the blades, all done in time, uh, to make this happen And, and.
I know I’m rambling now, but after leaving that or e Catapult event and talking to some of the people, um, that are supporting those [00:17:00] funds over there, uh, being injected from the, uh, the government, I think that they’ve got
Speaker 2: the, the money flowing over there to get it done too. The big winner in the auction round was RWE and they.
Almost seven gigawatts. So that was a larger share of the 8.4 gigawatts. RWE obviously has a relationship with Vestus. Is that where this is gonna go? They’re gonna be, uh, installing vestus turbines. And where were those tur turbines? As I was informed by Scottish gentlemen, I won’t name names. Uh, will those turbines be built in the uk?
Speaker 3: It’s a lot. It’s a, it’s one of the biggest challenges with, um, the supply chain for wind energy is that it just is so lumpy. So, you know, you get, um, uh. You get huge eight gigawatts all at once and then you have years of, you know, just not much. Not much, not much going on. I mean, for sure they’re not gonna be just building [00:18:00] eight gigawatts worth of, um, wind turbines in the UK in the next couple of years because they would also have to build the capacity to manufacture that and, and then would wanna be building cocks every couple of years for, you know, the next 10 or 20 years.
So, yeah, of course they’re gonna be manufacturing. At facilities around the world and, and transporting them. But, um, yeah, I just, I don’t know. It’s one of the things that I just. Constantly shake my head about is like, how come, especially when projects are government supported, when plans are government supported, why, why can’t we do a better job of smoothing things out so that you can have, you know, for example, local manufacturing because everyone knows that they’ve got a secure pipeline.
It’s just when the government’s involved, it should be possible.
Speaker 2: At least the UK has been putting forth some. Pretty big numbers to support a local supply chain. When we were over in Scotland, they announced 300 million pounds, and that was just one of several. That’s gonna happen over the next year. There will be a [00:19:00] near a billion pounds be put into the supply chain, which will make a dramatic difference.
But I think you’re right. Also, it’s, they’re gonna ramp up and then they, it’s gonna ramp down. They have to find a way to feed the global marketplace at some point, be because the technology and the people are there. It’s a question of. How do you sustain it for a 20, 30 year period? That’s a different question.
Speaker 3: I do agree that the UK is doing a better job than probably anybody else. Um, it it’s just that they, the way that they have chosen to organize these auctions and the government support and the planning just means that they have that, that this is the perfect conditions to, you know. Make a smooth rollout and you know, take care of all this.
And so I just a bit frustrated that they’re not doing more. But you are right that they’re doing the best probably
Speaker 4: once all of these are in service though, aren’t there quite a bit of aftermarket products that are available in the UK
Speaker: on the service then? I think there’s more.
Speaker 4: Which, I mean, that’s good. A good part of it, right?
Speaker: If we’re talking Vestas, so, so let’s just round this [00:20:00] up too. If we’re talking vest’s production for blades in Europe, you have two facilities in Denmark that build V 2 36 blades. You have one facility in Italy that builds V 2 36 blades, Taiwan, but they build them for the APAC market. Of course. Um, Poland had a, has one on hold right now, V 2 36 as well.
Well, they just bought that factory from LM up in Poland also. That’s, but I think that’s for onshore term, onshore blades. Oh, yes, sure. And then Scotland has, they have the proposed facility in, in Laith. That there, that’s kind of on hold as well. So if that one’s proposed, I’m sure, hey, if we get a big order, they’ll spin that up quick because they’ll get, I am, I would imagine someone o you know, one of the, one of the funds to spool up a little bit of money, boom, boom, boom.
’cause they’re turning into local jobs. Local supply
Speaker 2: chain does this then create the condition where a lot of wind turbines, like when we were in Scotland, a lot of those wind turbines are. Gonna reach 20 years old, maybe a little bit older here over the next five years where they will [00:21:00] need to be repowered upgraded, whatever’s gonna happen there.
If you had internal manufacturing. In country that would, you’d think lower the price to go do that. That will be a big effort just like it is in Spain right now.
Speaker: The trouble there though too, is if you’re using local content in, in the uk, the labor prices are so much
Speaker 2: higher. I’m gonna go back to Rosie’s point about sort of the way energy is sold worldwide.
UK has high energy prices, mostly because they are buying energy from other countries and it’s expensive to get it in country. So yes, they can have higher labor prices and still be lower cost compared to the alternatives. It, it’s not the same equation in the US versus uk. It’s, it’s totally different economics, but.
If they get enough power generation, which I think the UK will, they’re gonna offload that and they’re already doing it now. So you can send power to France, send power up [00:22:00] north. There’s ways to sell that extra power and help pay for the system you built. That would make a a lot of sense. It’s very similar to what the Saudis have done for.
Dang near 80 years, which is fill tankers full of oil and sell it. This is a little bit different that we’re just sending electrons through the water to adjacent European countries. It does seem like a plan. I hope they’re sending ’em through a cable in the water and not just into the water. Well, here’s the thing that was concerning early on.
They’re gonna turn it into hydrogen and put it on a ship and send it over to France. Like that didn’t make any sense at all. Uh. Cable’s on the way to do it. Right.
Speaker: And actually, Alan, you and I did have a conversation with someone not too long ago about that triage market and how the project where they put that, that that trans, that HVDC cable next to the tunnel it, and it made and it like paid for itself in a year or something.
Was that like, that they didn’t wanna really tell us like, yeah, it paid for itself in a year. Like it was a, the ROI was like on a, like a $500 million [00:23:00]project or something. That’s crazy. Um, but yeah, that’s the same. That’s, that is, I would say part of the big push in the uk there is, uh, then they can triage that power and send it, send it back across.
Um, like I think Nord Link is the, the cable between Peterhead and Norway, right? So you have, you have a triage market going across to the Scandinavian countries. You have the triage market going to mainland eu. Um, and in when they have big time wind, they’re gonna be able to do it. So when you have an RWE.
Looking at seven gigawatts of, uh, possibility that they just, uh, just procured. Game on. I love it. I think it’s gonna be cool. I’m, I’m happy to see it blow
Speaker 2: up. Canada is getting serious about offshore wind and international developers are paying attention. Q Energy, France and its South Korean partner. Hawa Ocean have submitted applications to develop wind projects off Nova Scotia’s Coast.
The province has big ambitions. Premier, Tim Houston wants to license enough. Offshore [00:24:00] wind to produce 40 gigawatts of power far more than Nova Scotia would ever need. Uh, the extra electricity could supply more than a quarter of Canada’s total demand. If all goes according to plan, the first turbines could be spinning by 2035.
Now, Joel. Yeah, some of this power will go to Canada, but there’s a huge market in the United States also for this power and the capacity factor up in Nova Scotia offshore is really good. Yeah. It’s uh, it
Speaker: is simply, it’s stellar, right? Uh, that whole No, Nova Scotia, new Brunswick, Newfoundland, that whole e even Maritimes of Canada.
The wind, the wind never stops blowing, right? Like I, I go up there every once in a while ’cause my wife is from up there and, uh, it’s miserable sometimes even in the middle of summer. Um, so the, the wind resource is fantastic. The, it, it is a boom or will be a boom for the Canadian market, right? There’re always [00:25:00] that maritime community, they’re always looking for, for, uh, new jobs.
New jobs, new jobs. And this is gonna bring them to them. Um, one thing I wanna flag here is when I know this, when this announcement came out. And I reached out to Tim Houston’s office to try to get him on the podcast, and I haven’t gotten a response yet. Nova Scotia. So if someone that’s listening can get ahold of Tim Houston, we’d love to talk to him about the plans for Nova Scotia.
Um, but, but we see that just like we see over overseas, the triage market of we’re making power, we can sell it. You know, we balance out the prices, we can sell it to other places. From our seats here we’ve been talking about. The electricity demand on the east coast of the United States for, for years and how it is just climbing, climbing, climbing, especially AI data centers.
Virginia is a hub of this, right? They need power and we’re shooting ourselves in the foot, foot for offshore wind, plus also canceling pipelines and like there’s no extra generation going on there except for some solar plants where you can squeeze ’em in down in the Carolinas and whatnot. [00:26:00] There is a massive play here for the Canadians to be able to HVD see some power down to us.
Speaker 2: The offshore conditions off the coast of Nova Scotia are pretty rough, and the capacity factor being so high makes me think of some of the Brazilian wind farms where the capacity factor is over 50%. It’s amazing down there, but one of the outcomes of that has been early turbine problems. And I’m wondering if the Nova Scotia market is going to demand a different kind of turbine that is specifically built for those conditions.
It’s cold, really cold. It’s really windy. There’s a lot of moisture in the air, right? So the salt is gonna be bad. Uh, and then the sea life too, right? There’s a lot of, uh, sea life off the coast of the Nova Scotia, which everybody’s gonna be concerned about. Obviously, as this gets rolling. How do we think about this?
And who’s gonna be the manufacturer of turbines for Canada? Is it gonna be Nordics? Well,
Speaker: let’s start from the ground up there. So from the or ground up, it’s, how about sea [00:27:00] floor up? Let’s start from there. There is a lot of really, really, if you’ve ever worked in the offshore world, the o offshore, maritime Canadian universities that focus on the, on offshore construction, they produce some of the best engineers for those markets, right?
So if you go down to Houston, Texas where there’s offshore oil and gas companies and engineering companies everywhere, you run into Canadians from the Maritimes all over the place ’cause they’re really good at what they do. Um, they are developing or they have developed offshore oil and gas platforms.
Off of the coast of Newfoundland and up, up in that area. And there’s some crazy stuff you have to compete with, right? So you have icebergs up there. There’s no icebergs in the North Atlantic that like, you know, horn seats, internet cruising through horn C3 with icebergs. So they’ve, they’ve engineered and created foundations and things that can deal with that, those situations up there.
But you also have to remember that you’re in the Canadian Shield, which is, um, the Canadian Shield is a geotechnical formation, right? So it’s very rocky. Um, and it’s not [00:28:00] like, uh, the other places where we’re putting fixed bottom wind in where you just pound the piles into the sand. That’s not how it’s going to go, uh, up in Canada there.
So there’s some different engineering that’s going to have to take place for the foundations, but like you said, Alan Turbine specific. It blows up there. Right. And we have seen onshore, even in the United States, when you get to areas that have high capacity burning out main bearings, burning out generators prematurely because the capacity factor is so high and those turbines are just churning.
Um, I, I don’t know if any of the offshore wind turbine manufacturers are adjusting any designs specifically for any markets. I, I just don’t know that. Um, but they may run into some. Some tough stuff up there, right? You might run into some, some overspeeding main bearings and some maintenance issues, specifically in the wintertime ’cause it is nasty up there.
Speaker 2: Well, if you have 40 gigawatts of capacity, you have several thousand turbines, you wanna make sure really [00:29:00] sure that the blade design is right, that the gearbox is right if you have a gearbox, and that everything is essentially over-designed, heated. You can have deicing systems on it, I would assume that would be something you would be thinking about.
You do the same thing for the monopoles. The whole assembly’s gotta be, have a, just a different thought process than a turbine. You would stick off the coast of Germany. Still rough conditions at times, but not like Nova Scotia.
Speaker: One, one other thing there to think about too that we haven’t dealt with, um.
In such extreme levels is the, the off the coast of No. Nova Scotia is the Bay of Fundee. If you know anything about the Bay of Fundee, it is the highest tide swings in the world. So the tide swings at certain times of the year, can be upwards of 10 meters in a 12 hour period in this area of, of the ocean.
And that comes with it. Different time, different types of, um, one of the difficult things for tide swings is it creates subsid currents. [00:30:00] Subsid currents are, are really, really, really bad, nasty. Against rocks and for any kind of cable lay activities and longevity of cable lay scour protection around turbines and stuff like that.
So that’s another thing that subsea that we really haven’t spoke about.
Speaker 3: You know, I knew when you say Bay Bay of funding, I’m like, I know that I have heard that place before and it’s when I was researching for. Tidal power videos for Tidal Stream. It’s like the best place to, to generate electricity from.
Yeah, from Tidal Stream. So I guess if you are gonna be whacking wind turbines in there anyway, maybe you can share some infrastructure and Yeah. Eca a little bit, a little bit more from your, your project.
Speaker 2: that wraps up another episode of the Uptime Wind Energy Podcast. If today’s discussion sparked any questions or ideas. We’d love to hear from you. Just reach out to us on LinkedIn and don’t forget to subscribe so you never miss an episode.
And if you found value in today’s conversation, please leave us a review. It really helps other wind energy professionals discover the show For Rosie, Yolanda and Joel, I’m Alan Hall, and we’ll see you here next week on the Uptime [00:36:00] Wind Energy Podcast.
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