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East Coast Offshore Wind Procurement Strategy, Dan-Bunkering Addresses U.S. Refueling Issues, Massive Employee Cuts at LM Wind Power

A collaborative approach is being taken by Connecticut, Rhode Island, and Massachusetts to procure offshore wind projects in the region. Dan-Bunkering is providing a solution to challenges posed by the Jones Act. And GE Vernova is cutting tons of employees at LM Wind Power.

Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

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Allen Hall: All right, Joel, I have instructions from above that I am to mention the Uptime Tech News newsletter. So I am mentioning it right now. If you have not subscribed to Uptime Tech News it contains all the stories and all the research that we’ve done and we’re talking about on the podcast. If you wanna read more in depth about those stories, we’re gonna give you all those links and details there.

Plus we include all the weekly stock updates and the whole thing is free. So if you go to weatherguardwind.com and subscribe there, or you can click the link in the show notes, you can belong to Uptime Tech News, our wonderful newsletter. Joel, now my conscience is clear.

Joel: You can sleep well tonight knowing that you did your part to spread the uptime tickets.

So here’s the other thing too, guys, is if you subscribe to that newsletter, when you get into it, all of the companies that we mentioned, Hey, what about this new solution here? These guys are doing this thing. That’s cool. Are these ladies over here designing this or blah, blah, blah. Like all of those companies.

Are hyperlinked right in there. So you can go find them real quick. If you want to research basically what we’re talking about.

Allen Hall: Because it does give you a focus for the week on what to be looking at, what’s moving, what’s trending without you having to go search the internet. And I am a recipient of other newsletters.

I get it. We created our own because there was just, there was a lot of fluff and a lot of these newsletters and things that didn’t matter to us as a business and to, I think the larger industry. Particularly in North America. And so we felt Hey, let’s just do it ourselves. Let’s just make it free.

And we’re doing the work anyway. So we’ll just open up to all our listeners for free. So go to weatherguardwind. com sign up for Uptime Tech News. Click in the show notes below, sign up for that thing. And that will make everybody on my team very happy.

Up along the East coast, there has been four developers submitting bids for a total of a little over six gigawatts of offshore wind. Along the sort of Connecticut, Massachusetts, Rhode Island, offshore area. The bidders were Avangrid Ørsted, South Coast Wind Energy, and Vineyard Offshore. Back in late last year Connecticut, Rhode Island, and Massachusetts had signed a MOU to collaborate together on offshore wind procurement, because they were all doing it separately and competing against one another, and they all had slightly different wording and contracts, and it made all the bidders confused and upset about it.

So they decided to combine them. Finally, the Massachusetts is looking for about 3. 6 gigawatts, Rhode Island about 1. 2, and Connecticut is headed for about 2 gigawatts. So Massachusetts received bids from Avangrid, South Coast Wind Energy, and Vineyard Offshore. And the final decisions on project will be decided in August, which seems like an eternity, everybody.

Rhode Island will evaluate proposals from all four bidders with a decision expected in about three months. Makes a little more sense. And then Avangrid submitted multiple proposals for the 800 megawatt New England Wind 1, which was formerly, everybody keep track now, Park City Wind. And they also proposed about one gigawatt for New England Wind 2, which Uh, this is so confusing, everybody.

There has been just a lot going on the East Coast at the minute, and they’re trying to get projects up and running. I assume before November, Phil, is that what this is all about? Having something due, project evaluations due in August, give some little breathing room before the November elections.

It looks like a lot of projects are trying to happen before election time.

Philip Totaro: Yes and no. It’s not just an election thing, although the politicians certainly want things to happen before elections so that they can use it to campaign off of. The developers want things to happen now because of the potential interest rate reductions that are going to necessarily lower capital costs on projects, which are also going to lower PPA prices.

So now that we’ve gone through all the malaise of last, late last year and early this year on, project power offtake renegotiations and things like that in New York, New Jersey, et cetera Massachusetts. This is the first kind of major tender round after all that and unfortunately they didn’t get the full 6. 8 gigawatts that they asked for in terms of bids, but what they did get I think most of it’s likely to get approved and again, the developers want this to happen as quickly as possible before interest rates are reduced so that they can lock in a higher PPA than what they will get in a year from now or 18 months from now.

Joel Saxum: What you’re saying there, what you’re suggesting, your thought process is that as we were developing these last couple of offshore wind farms that just happened with soft forks going in and all this other. kerfuffle we had with Orsted and all this stuff last year. So what you’re thinking now is that we’re on the backslide of that.

So instead of them fighting up water against these rising interest rates and harder to get capital, you’re like no. Now we will, we want to lock these things in because we might slide off the back end of it and you can lock it in at a higher price. That’s the, do you think that’s the strategy of a lot of these guys?

Philip Totaro: Absolutely.

Allen Hall: So how does that play out though? Because Massachusetts just. Freaked out about PPAs above 77 a megawatt, and the numbers now are going to be almost double that. How is Massachusetts and Rhode Island, Connecticut going to handle that situation if they just subject it to 77 and they’re going to get probably 130 to 150?

How do they smooth that over?

Philip Totaro: It’s the price they’re going to end up having to take. Similar to what New York just did, I think they’re probably going to say quote us a price, you’re not allowed to increase the price later, but quote us whatever price you’re going to quote us.

And at this point, it’s still like the lowest quote wins. Reverse auction style. That said the idea with this is that there’s also a certain amount of procurement that they have to make even though the, Connecticut, Rhode Island, Massachusetts are together in this kind of consortium, each state still has separate timelines for when they want the capacity to be added and separate procurement process.

They’re what they’re doing is they’re agreeing to pool some of the resources associated with the power procurement. They may decide to pull the the actual transmission as well. They may jointly invest or jointly fund the some of the transmission and power offtake. The other thing that this MOU does for these three states is gives them the opportunity to take any excess capacity they might have and sell it to New York or New Jersey or anybody else, Maryland, Delaware if they so choose.

It’s just some commercial mechanisms that allow them to to get these projects done. But it’s still up to each state to run their procurement process how they need to.

Joel Saxum: Watching what happened in the last two years with all these auctions and, like bids and all these things for PPA prices on in this offshore wind auctions.

Now you see, Massachusetts, Rhode Island, Connecticut, linking arms. This is, I think it’s great, that they’re getting together and pooling some resources and trying to basically standardize. I was having a conversation with someone today about standardization brings growth, right? When you start standardizing things, it makes it easier for everybody, rather than having all these different entities to deal with and different rules for every And when you’re talking the East Coast, U.

S., Rhode Island is like this, you can drive across it in a half hour. Having a different set of rules for that little area, and a little area of Connecticut, and a little area of Massachusetts, that’s crazy. But so where I’m going with this is they’re getting together to pool kind of their rules, and their, cut down on that back end paperwork, and make things a little bit more streamlined.

In my mind, I have to think somewhere, these offshore developers are having a beer together, thinking about what these prices should be. Now I know that’s illegal. So I’m not saying they’re doing this, but how much, how many problems we had with everybody being, like trying to fight each other and then this happening and canceling projects and all this stuff, like you got to think that the PPA prices that they’re going to come in with on these bids are going to be much.

Higher than they were originally a year or two ago, just to make sure that they’re safe and there’s no rebid this and rebid that and cancel here and all these different fees and stuff because that was just a mess. So I got to think that on the buy side, you see some people getting together, some states getting together to streamline the process.

I got to think that on the sell side, you’re seeing the same thing.

Philip Totaro: To also address Allen’s question to it’s okay, what? Are they, are the states happy with price taking something that might be double what it was before? I guess the reality of that is that they’re, they’re just going to have to.

It’s, keep in mind too, that with the recently rebid projects in New York, the prices were around 115. So it might not be quite as high as 130 to 150, but it could, it’s definitely going to be higher than 77 to 78, which is what they had with some of these cancelled projects before but you’re, again, it’s just, how many times have we said this on the show You have to accommodate inflation, like those 77, 78 were negotiated in 2020, 2021, and, inflation happened since 2021 that resulted in price increases across the board, raw materials, CapEx, et cetera.

Interest rates went up every, the cost of everything went up except the PPAs. This is just, that’s what I said before this is just the new environment that we’re in, and to the point, Joel also made, it’s, let’s lock in a PPA now before interest rates go back down, and we’re back down to 77.

I’m sure the states want to drag things out as much as possible, but then they also want to have stuff done before the election so they can campaign on it, as with everything, they got to make a choice, either you want security and certainty of knowing that the procurement’s done and it’s at a particular price point, et cetera, et cetera, or you’re going to play political games and run the risk of not being able to campaign on job creation and tax revenue and et cetera.

Allen Hall: Inflation rates are not going down though, Phil, I was checking that on that this week because I was trying to project out over the next several months and. We haven’t seen the indicated slowdown of interest rates and trying to get back to something more on the average, we’re still about twice the average at this point, right?

So the, as a developer, you still have to play in the interest rate issue and the inflationary issues. We haven’t seen on the Northeast up here. We haven’t seen a real slowdown and a lot of commodities in terms of price increases. That’s still trickling through. I would imagine, and that’s why I said 130 to 150, because New York was around below that.

Which may be fair, yeah. So it’s going to be somewhere around 130, I think, at the bottom end.

Joel Saxum: You also have some things really interesting happening here, too. Because there’s a lot of firsts. There’s a lot of people that want to have their little stamp on things as well, right? The, was it the mayor of Boston said that they were going to be the first city to ever buy offshore wind in the U.

S.? They’re gonna they were going to sign an agreement as an offtake? The city itself was?

Philip Totaro: That’s right, Joel. But to that point, you’re right. The Federal Reserve has not lowered, going back to January, there was an expectation that by May, They were already going to have reduced the interest rate by almost a full basis point, and that hasn’t even started yet.

Now we’re all in this condition of, okay, what’s the Fed doing, and why are they still, they’re always behind. Any, throughout history, any time the Fed’s had an opportunity to reduce interest rates, they always do it slower than expected. They always also raise interest rates, slower than expected when they need to.

But the reality of it is that, yeah, in inflation shouldn’t still be a problem. And so interest rates should be able to come down, but they’re, they remain stagnant at a higher plateau at the moment. But the ex, the long-term expectation for everybody is that they’re gonna come down at some point.

Allen Hall: Let me ask about the Francis Scott Key Bridge incident collapse. Does that have any effect on offshore wind? Because it seems like there’s a lot of money, time, ships, people being devoted to that project. And I assume that’s going to be take more than a few weeks to clear it even to, and to rebuild that bridge.

A lot of that is big cranes and things that could be used for offshore. Even in ports, does that, plus the access in and out of Baltimore, is there anything there that’s going to slow down some of these offshore projects?

Philip Totaro: I don’t think so. Access in and out of Baltimore, potentially the vessels themselves, I don’t think any of the vessels that they’re using for the cleanup were going to be used in any of the offshore wind projects.

Joel Saxum: The impact on the wind sector from that is roundabout. So it’s less active, like vessels or access to the port or anything like that. But that has the possibility of being the largest marine insurance case of all time. And so people that are deploying capital into the offshore wind insurance space may have to hedge a little bit on their future things.

So there’s possibility that may affect some people.

Philip Totaro: They’re not going to have as much to spend on backstopping offshore wind because they have to spend money on this other catastrophic event.

Joel Saxum: And that’s going to, that has, I was reading a couple articles today actually about that event, possibly raising the rates for marine insurance across the board globally.

It doesn’t matter if you’re hauling plastic, Or if you’re dredging rivers in the Seine in Europe, like it doesn’t matter. It has the possibility of raising everybody’s premiums no matter what. Because it’s such an interconnected thing, right? Like people don’t realize that’s not an insurance company that holds that policy.

There’s probably 50. At least that holds the policies that will cover all that stuff. And then you’re going to have crazy other insurances that’ll have to be bought for it. That’ll be things around the construction and reconstruction. And then what does the future policies look like and all this different stuff.

So there’s, that’s, that will affect the global insurance market for sure.

Allen Hall: Will there also be changes to the requirements for ships? But the power cutting out, there’s a preliminary indication that the power went out, the emergency power went out and they had no steering. Does that then force additional requirements onto the ship owners and ship builders to put in more redundant systems?

Joel Saxum: I think that, I don’t know if this one event will we’ve seen a lot of events like this. Let’s tie back to Offshore Wind. What was the one last year was on Gota 1?

Philip Totaro: Foundation, yeah.

Joel Saxum: Yeah, like this stuff happens it’s been happening for a long time. It is crazy when you think about it, that there’s these massive cargo ships like the one in Baltimore here, thousand feet long, or how many ever hundreds of tons of cargo on it, that there is no automatic.

Stuff on a lot of these there’s, autopilot for tracking GPS track when you’re out in the open ocean. But as far as navigating the channels, like an out of a port, they bring on local pilots to do it and they do it pseudo manually. Whereas if the power goes out on the boat, they can’t control it.

That’s crazy. To be honest with you, it’s scary.

Philip Totaro: And that goes back to standards. So Presumably standards will be evolved and that will drive up compliance cost once those standards are evolved But for any of the jones act compliant vessels that are under fabrication right now in the u. s It’s not going to have an impact on them.

It Won’t necessarily have an impact on offshore wind crane vessels that already exist that are in use in Asia and Europe that might be, dragged over here to help build the projects here, but yeah, in the future, it probably will have a material impact.

Joel Saxum: When you talk about vessel navigation, like the electronics and the software to control a vessel like that are available online for a hundred bucks.

They’re not hard to find. You can you can buy that stuff and get the code off of GitHub. You can do that stuff like that. Like I’ve done it myself for remote control boats. That’s not hard to come by. It’s just, will people enact it? Will they do it? And to be honest with you, the, like that shipping, right?

So the. Dynamic positioning systems to a third level could be easily built for that boat. And it shouldn’t get to the point where one power failure, two power failures can take things down like this. There should be way more redundancies built into that system than there is.

Allen Hall: So I want to keep Phil on offshore and touch on one of his pain points, the Jones Act, because it came up in PES Wind Magazine.

If you haven’t picked up the latest PES wins, go to peswind.com and You can see this article from Dan Bunkering. And if you get to, if you actually get into the articles, actually a lot of good articles in this quarter’s issue of PES Wind, but the Jones Act prevents vessels from going to shore US port without heading to a distant foreign port.

So if you have a foreign vessel you can’t just refuel in Delaware, then go back out and start working again. The Jones Act prevents that. So now they have a refueling problem and Dan Bunkering company does the fuel runs. So it’s offering infield fuel support. So they run vessels out and fuel you up.

So the, you, the big vessel don’t have to go back into shore because the Jones Act would prevent you from doing this. Now, that sounds like a big problem, right? And it’s smart for Dan Bunkering to take this on because it does seem like it is a needed thing. Otherwise ships would be running up to Canada to refuel, I would assume, and reload.

Is this Jones Act and the, all the maneuvering around it, including Dan Bunkering, which is doing a service for sure. Is this ever going to get addressed? Is anybody in Congress or the administration going to try to smooth this out? Or Are we going to have all these services trying to work around the Jones Act?

Joel Saxum: I think the lobby’s too big.

Philip Totaro: Yeah, it’ll get to a point where there, there could be a critical mass, but we’re still not even there yet. Which is crazy to think because, in offshore wind, we have such a huge problem with it. And the bottom line is it costs us money. I’m, I, again, I’m all for Dan Bunkering doing what they’re doing because it’s, you gotta have a workaround for this issue, but it’s the U.

S. government that ends up costing Americans more money by having the Jones Act remain in place because the fact that we don’t get port and harboring fees, we don’t get servicing fees for the vessels that, that dock at a U. S. harbor we, bottom line, we’re losing money.

We’re losing money across the board. Dan Bunkering’s making money because they’re providing the service that they need to and that the vessel operators need them to. But you’ve got two options. Either the vessel operator needs to bring their own fuel with them from Europe or wherever. Or you’ve got to have somebody like Dan Bunkering doing what they’re doing.

And it’s just nonsense. It’s absolute nonsense.

Joel Saxum: To talk about the Dan Bunkering solution though what they are doing is actually really smart operationally, to be honest, because if you can keep that, if you have a jack up or a specialized SOV or, crane ship out there, like that’s a specialized ship, you want to utilize that thing as much as possible and just keeping it, even if you have to just shut down operations for a few hours to refuel it.

That’s way better than that thing having a steam, steam home. And whether this is off coast, the U S or not, whether it’s, it might be in, I don’t know, it might be in German waters, whatever. That’s smart, right? That running that, that, that supplier valve or supplier barge out there to the extent, Allen and I were talking about the software.

I was like, I don’t know why they don’t bring food in Hey, we have the fuel here, but we also have your shift change. We don’t have to run a CTV for that. So now you have fuel people, everything like this, like that’s how I would do. I think that the Dan Bunkering business model is smart.

They’re providing a service. Yes. They’re getting around some regulations. Yes. But operationally it’s making things run smoother for the speed of installing the offshore wind farms that we’re working on at the same thing with oil and gas there there’s some, I’m sure they’re supporting oil and gas as well, right?

Drill ships want to stay on site. They don’t want to move.

Allen Hall: Yeah, someone’s got to bring the open faced rye bread sandwiches out to the workers, at the motopiles.

Joel Saxum: You can get the salmon overboard, but you need the rye bread brought from shore.

Philip Totaro: Just to put a bow on this, I’m not just I am anti Jones Act, but let’s at least modify it in a way that makes sense, which is let’s, yes, protect You know, U. S. merchant mariners, let’s protect U. S. vessel owners, let’s protect, but there’s a way to do that. We can leverage foreign flagged vessels as long as they’re, like, 75 percent crewed by U. S. citizens or U. S. green card holders, okay? There are common sense solutions like that could be implemented, that would still allow us to leverage the infrastructure that’s already been built and paid for around the world, and not cost Americans money.

Stop. Costing Americans money.

Allen Hall: Should I salute there, Bill?

Philip Totaro: I just did my Bill Clinton thumb thing too, didn’t I? I was, I just realized that.

Allen Hall: So if you haven’t checked out PES wind, you can get the latest version or latest edition at PES. Wind. com. There’s a lot of great things in this quarter’s issue.

Check it out. Hey, Uptime listeners. We know how difficult it is to keep track of the wind industry. That’s why we read PES. Wind Magazine. PES Wind doesn’t summarize the noose. It digs into the tough issues. And PES wind is written by the experts. So you can get the in-depth info you need. Check out the wind industry’s leading trade publication PES Wind at peswind.com.

Down in Brazil aeris has announced a termination of an agreement with Siemens Gamesa for the supply of the SG 170 wind blades. Now Aeris has. A production line with no blades on it coming up here shortly. So they’re trying to make adjustments down in Brazil and put some other blades into that production line.

So this is a two fold impact, right? It shows that Siemens Gamesa on the SG 170 is pulling back. Particularly in Brazil on the manufacture of that particular blade. My guess is that’s going to be moved up to Denmark if they’re going to do anything with it. And secondarily, it opens up an opportunity for somebody else with Aeris to grab a production spot they didn’t have last week.

Phil, who’s gonna, who’s gonna take that spot?

Philip Totaro: A couple of points to clarify, maybe and this is all based on, public knowledge, but Siemens Gamesa the contract with Aeris expired because Aeris has produced all the blades they need to for the Siemens SG170s Seems Gamesa doesn’t have sufficient order book to justify that line continuing, so you’re correct to the extent that maybe they, if they have additional orders, either they can rekindle the relationship with Aeris, which would then necessitate, restarting this line, or they produce in Denmark or whatever at a production volume that, that makes sense, but there should be enough demand from the Brazilian market in general to support domestic fabrication, but it’s, there’s still, some issues with project delivery and everything down there that, that preclude that.

The second thing to clarify is that Aeris has many orders for the Vestas V 150. And presumably that’s what that production line will be reallocated towards. So keep in mind that, GE’s pulled back from the Brazilian market. They were originally doing their, acquired Alstom turbines down there.

But that’s done now. They were trying to offer the Cypress turbine, the 4. 8 to 5. 3 158. Down in Brazil, but they didn’t, they weren’t able to get enough order volume to justify keeping going. GE’s even selling, rumored to, I guess rumored to be selling their factory in Bahia to Goldwind at this point.

And then both Goldwind and Nordex are actually using Sonoma, who recently opened a manufacturing facility down in Brazil. Basically what that leaves Aeris to do is to, refocus on the Vestas V 150. At the moment, as well as continue to try and grow their their services business but in terms of Blade production, I think, unless they can get a deal to be like a second supplier or something for Nordex that’s going to be the refocusing on Vestas is going to be where they where they’re at the moment.

Joel Saxum: Phil, I got a question for you. This is because, and I know this is maybe sounds odd, we’re in the wind industry globally looking at everything. I’ve never heard of a SG 170. Where are they installing these at?

Philip Totaro: They were installing a lot of them in Scandinavia and still are. Sweden, Norway Finland.

They’re getting a lot of those. They’ve installed a few of them in Germany. They’ve been bidding them down in Australia and then certainly down in Brazil. I think there were, It was a Statkraft project or something where they were supplying like, close to 90 of these units. There was another project where they were supplying another 60 to 80 or something.

I can’t remember all the projects off the top of my head but the idea being, they’ve been, the bigger you go with a turban the more limitations you have on the number of markets you can serve with that turban. I, it’s, the reason that they can sell them in Australia, Brazil, whatever, is because they’ve got plenty of open spaces where they’re not gonna bother anybody except a few insects.

It’s basically like the same, I guess you could argue the same thing in the Scandinavian countries too. It’s, maybe there’s a few caribou or whatever up there and reindeer that would get pissed off. But beyond that, it’s Those are the markets where you can deploy such a big turbine with 170 meter onshore rotor.

But this, the, so that product was a derivative off of the one that they’re, Siemens is having an issue with. But they’re using the hybrid glass blade. On the 170 and I believe using the same single shot casting process for that, that they had developed for the the six, seven, and eight megawatt 154 offshore turbine originally so that’s where a lot of how that evolved but a lot of the nacelle and the equipment for that was from.

The five megawatt platform where, they’ve been having some of these other blade issues.

Joel Saxum: Okay, that’s a good little bit of information phil. Thank you. So my last question for you about that Because I didn’t know my last question about this one is this anybody in the wind industry that’s specifically in blades You’ve seen blades from Brazil, right?

There’s the Texas blades that are all over the place, Aeris, Sonoma there’s all kinds of manufacturers. We know our friends at Earthwind a bunch of their people are X Factory people. Why is it that you see so many blades? Because, logistically, you would think that makes no sense.

Why are so many built in Brazil? They only, they have a growing, of course, local market there. Naturally, but the rest of the large markets in the world, of course, like the U. S. China, the E. U., there’s not, it’s not that easy to go from Brazil to those places. They’re shipping all of them, of course, but why so many built in Brazil?

Philip Totaro: Particularly, they make their way up to the U. S. because of not only production capacity limitations based on the existing manufacturing footprint, but Keep in mind that, the cost of raw materials and the cost of production is cheaper in Brazil, it’s almost comparable to, not quite as heavily subsidized as China, but it’s almost comparable in cost to China or even Turkey, where both the Brazilian Riai and the Turkish Lira are significantly depressed.

On the currency trade against the U. S. dollar, and so that basically means that you can get a blade for, pick your favorite turban manufactured in the U. S. for, maybe 700, for a blade set, you can have that same blade set manufactured in Brazil for Bye. 550, 000, including transportation up to the port of Houston, for instance.

It just comes down to economics a lot of times. What’s interesting, though, is that the Brazilian government doesn’t quite, they certainly don’t block an export market, but they don’t do anything to help the export market to flourish. Which is a bit curious because they could have a lot more, they could actually take a lot of business away from China or even Turkey and, do a lot more with international, being an international export hub for blades or even other components because of this favorable currency trade at the moment, but it’s, so they do export some but not actually as many as they could.

Joel Saxum: It is always interesting when you see blades coming out of the port of Houston, because no matter where you go, in which direction, east, you’re you’re not going south. East, you’re not going east either, you’re going north or west. Galveston. Oh no. Not a whole lot of turbines being built on the east coast of Texas.

But you’re going north or you’re going west. You’re going out I 10, or you’re going 290, or you’re going 45. And it is crazy to see blades moving out of there because I’ve been in rush hour traffic before in Houston And there’s some of the biggest widest highways in the world where it’s the Katy freeway on I 10 coming into Houston is 24 lanes from side to side that includes this, that’s that’s outside to outside now imagine you’re in traffic That’s bumper to bumper people packed in there and then all of a sudden there’s a frickin 80 meter wind turbine blade You get a good look at it because you’re going real slow right next to it, but it always looks funny in traffic

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Allen Hall: Moving across the water a little bit. GE Vernova plans to cut about a thousand jobs at LM wind power, and this is all internal at the moment that I have seen, but watching LinkedIn today, it seems to be in action. Some higher level people at LM are looking for new positions. So this downsizing is supposed to happen over the next couple of weeks.

No one is sure where it’s focused at, but the people I’ve seen so far have been up in Denmark. Now why, right? Why is this happening now? And what does this indicate for LM going forward? Is it the fact that GE is just going to be cutting down on the number or the variety of turbines, so they need fewer designs for new blades and or they’re going to stop with a lot of new development work for the moment?

Or is this focused on just what the marketplace is telling them Hey, we’re just not going to sell a bunch of wind turbine blades and it’s a manufacturing focused reduction. Which is it, engineering or manufacturing? Or maybe a little bit of both.

Philip Totaro: I get the sense that it’s a little bit of both. And I think it ultimately has to do with comments that their new CEO made back at the Wind Europe event a couple of weeks ago now.

Where he was talking about international competition, which is a bit strange because LM’s got a factory in China. But the, the fact that, you can get cheaper blades made in Brazil and Turkey and China, as we’ve just been talking about it, it has an impact on the amount of business they’re going to be able to do in the core markets like Denmark Spain, and even India.

The Indian wind market is, remains robust, and yet they’re still seeing plenty of competition over there from other fabricators including the Chinese who are either setting up their own domestic supply lines there or importing blades from China. So it’s creating a level of competition that I guess just doesn’t support the amount of overhead that lM’s got at the moment.

Joel Saxum: Yeah, we’ve seen, Allen and I have seen on projects, Chinese made LM blades in the United States. So if people don’t think that happens, we’ve seen them.

Allen Hall: That is also troubling for the offshore blade factory that LM is supposed to build, or is planned to build in New York State. Is that still going to happen?

What happens to the LM facility in North Dakota, or up in Gaspé, Canada? Are those going to be impacted by this or is this a, a more Europe focused effort or more? What is an Indian focused effort? What is happening? Because it does seem like in the United States, GE is selling a number of turbines and they obviously have withdrawn from Brazil and they’ve slowed down a little bit in Europe.

But. Just watching the news releases, GE seems to have plenty of sales, but if they’re cutting a thousand people, are they gonna be able to meet that demand or are they projecting that the demand is just isn’t going to be there over the next couple of years?

Joel Saxum: Like one comment to this whole thing is if you read through the entire press release, what we’re focusing on here, two words, more profitable.

They just want to be more profitable. So I think that these decisions will be made more based on if you cut one person, what’s the ROI on cutting that person or what’s the ROI on cutting this division rather than is there a certain geography or whatever it may be. So I believe that because the ROI a lot of times of cutting someone in the United States is a lot higher than it is of cutting someone out somewhere else.

I don’t think that you’ll see the development that was thought up in New York or if you’re going to cut some people, it might be in North Dakota. That’s my thought.

Allen Hall: Oh, man.

Philip Totaro: Just to also be clear, the, these are two separate issues, particularly because the state of New York was going to provide some support for, in terms of tax relief and other things, for the LM factory in New York.

The, I do not believe the offshore plans are going to be impacted by this. North Dakota may be impacted, and they were planning on doing a new factory in either North Dakota, Colorado, or Texas, and presumably it was going to be in Texas, to be honest based on what I’ve heard but that would basically take advantage of this new 45X manufacturing tax credit through the IRA bill.

I don’t know if that’s probably the thing that might be the most impacted by this. They may not move forward with that new factory in spite of the fact that they would get the tax credits. They’re still spending, 300 million or whatever it is on a brand new, clean sheet of paper factory to, to, expand production lines where they’ve got, GE’s got blades being already made by LM in North Dakota.

They’ve got the same blades being made by TPI in Mexico. And they theoretically have, other international suppliers again, in China whether it’s LM in China or others in China that are manufacturing contract manufacturing these blades for U. S. based GE projects.

Allen Hall: There was a news report, I think late last year, where don’t hold me to this.

I heard it from multiple sources, so maybe do hold me to this. Okay. That LM was losing money, right? That LM lost money and needed G. E. Vernova to pump some money into them to keep them afloat. Not that they would. They’re all one company. Can we just get over this a little bit? It’s just all one thing. If LM is losing money, maybe Vernova’s just saying to them, Hey, you need to clean up your books and get this thing straightened out.

And yeah, we’re not gonna be controlling you. You need to do it internally. And maybe that’s what’s happening. Man that’s chaotic, right? Because, Vernova is, like Phil has pointed out, is in a really unique position that they have other suppliers making the same blade. So LM is competing against TPI.

Let’s just put that out there. Why? I think that’s the question. Why does GE set it up for the competing against themselves and then when their own division is having trouble against the competitor they set up against their slashing jobs at their own site, This whole thing is very circular and maybe the Vernova as a standalone company can now address these things and get everybody pointing in the same direction because it does seem like they’re fighting against themselves.

Because that’s the way the system was constructed.

Joel Saxum: But I think that some of that has to be contractual, right? Because you’re not going to get TPI to build you blades as a spare. They’re going to be like, no, we want this much, we want a line or we want this much capacity. So once you guarantee that third party that then you have to abide by that contract and then you end up hooping yourself, it’s almost like the, it’s the supply and demand of where those blades are.

Again, I go back to Allen. We’ve seen wind farms with. The same blade model, same in quotes, from four different manufacturers in one wind farm.

Philip Totaro: Just, but keep in mind as well that you, you also have the situation where, you know, before GE bought LM, LM was a supplier to a lot more companies, including even LM was supplying blades to Chinese OEMs.

They still do, but it’s to a lesser degree now. And the point is that’s, I think that’s a lot of what happened as well is once GE bought LM, a lot of companies, they might have had existing contracts that similar to what we were talking about before with Aeris and Siemens Gamesa. You let the contract run its course, once that, production line is no longer, able to produce based on order book, you might shut it down, you might reallocate it, or, and if you’re turning off the spigot in orders, then that production line necessarily needs to be retooled or whatever for something else.

And if you don’t have that something else, if you don’t have the sufficient order book, then you have to cut back on the personnel and you’re scrapping some of the tooling or doing, putting some of the tooling into storage or whatever you’re doing. So I guess that’s just the harsh reality.

Allen Hall: I just looked up the cap table for TPI composites. It’s about right now, 130 million. You can buy the whole thing. Seems really low. And why is for Nova not just saying TPI, you’re not part of LM and just get this over with.

Philip Totaro: Either that, or why doesn’t TPI merge with Aeris or somebody?

Allen Hall: Somebody has got to be thinking about it.

I can’t be the only person in the world who’s thought that.

Joel Saxum: I don’t know, Allen, you’re a pretty smart dude.

Allen Hall: I am. And maybe I shouldn’t invest in my own advice because no one else should be investing on my advice. That’s going to do it for this week’s Uptime Wind Energy podcast. Thanks for listening and please give us a five star rating on your podcast platform and subscribe in the show notes below to Uptime Tech News, our weekly newsletter.

And check out Rosemary’s YouTube channel, Engineering with Rosie, and we’ll see you here next week on the Uptime Wind Energy podcast.

https://weatherguardwind.com/dan-bunkering-refueling-employee-cuts-lm/

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Wind Industry Operations: In Wind’s Next Chapter, Operations take center stage

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Wind Industry Operations: In Wind’s Next Chapter, Operations take center stage

This exclusive article originally appeared in PES Wind 4 – 2025 with the title, Operations take center stage in wind’s next chapter. It was written by Allen Hall and other members of the WeatherGuard Lightning Tech team.

As aging fleets, shrinking margins, and new policies reshape the wind sector, wind energy operations are in the spotlight. The industry’s next chapter will be defined not by capacity growth, but by operational excellence, where integrated, predictive maintenance turns data into decisions and reliability into profit.

Wind farm operations are undergoing a fundamental transformation. After hosting hundreds of conversations on the Uptime Wind Energy Podcast, I’ve witnessed a clear pattern: the most successful operators are abandoning reactive maintenance in favor of integrated, predictive strategies. This shift isn’t just about adopting new technologies; it’s about fundamentally rethinking how we manage aging assets in an era of tightening margins and expanding responsibilities.

The evidence was overwhelming at this year’s SkySpecs Customer Forum, where representatives from over 75% of US installed wind capacity gathered to share experiences and strategies. The consensus was clear: those who integrate monitoring, inspection, and repair into a cohesive operational strategy are achieving dramatic improvements in reliability and profitability.

Takeaway: These options have been available to wind energy operations for years; now, adoption is critical.

Why traditional approaches to wind farm operations are failing

Today’s wind operators face an unprecedented convergence of challenges. Fleets installed during the 2010-2015 boom are aging in unexpected ways, revealing design vulnerabilities no one anticipated. Meanwhile, the support infrastructure is crumbling; spare parts have become scarce, OEM support is limited, and insurance companies are tightening coverage just when operators need them most.

The situation is particularly acute following recent policy changes. The One Big Beautiful Bill in the United States has fundamentally altered the economic landscape. PTC farming is no longer viable; turbines must run longer and more reliably than ever before. Engineering teams, already stretched thin, are being asked to manage not just wind assets but solar and battery storage as well. The old playbook simply doesn’t work anymore.

Consider the scope of just one challenge: polyester blade failures. During our podcast conversation with Edo Kuipers of We4Ce, we learned that an estimated 30,000 to 40,000 blades worldwide are experiencing root bushing issues. ‘After a while, blades are simply flying off,’ Kuipers explained. The financial impact of a single blade failure can exceed €300,000 when you factor in replacement costs, lost production, and crane mobilization. Yet innovative repair solutions, like the one developed by We4Ce and CNC Onsite, can address the same problem for €40,000 if caught early. This pattern repeats across every major component. Gearbox failures that once required complete replacement can now be predicted months in advance. Lightning damage that previously caused catastrophic failures can be prevented with inexpensive upgrades and real-time monitoring. All these solutions are based on the principle that predicted maintenance is better than an expensive surprise.

Seeing problems before they happeny, and potential risks

The transformation begins with visibility. Modern monitoring systems reveal problems that traditional methods miss entirely. Eric van Genuchten of Sensing360 shared an eye-opening statistic on our podcast: ‘In planetary gearbox failures, they get 90%, so there’s still 10% of failures they cannot detect.’ That missing 10% represents the catastrophic failures that destroy budgets and production targets. Advanced monitoring technologies are filling these gaps. Sensing360’s fiber optic sensors, for example, detect minute deformations in steel components, revealing load imbalances and fatigue progression invisible to traditional monitoring. ‘We integrate our sensors in steel and make rotating equipment smarter,’ van Genuchten explained.

Other companies are deploying acoustic systems to identify blade delamination, oil analysis for gearbox health, and electrical signature analysis for generator issues. Each technology adds a piece to the puzzle, but the real value comes from integration. The impact of load monitoring alone can be transformative.

As van Genuchten explained, ‘Twenty percent more loading on a gearbox or on a bearing is half of your life. The other way around, twenty percent less loading is double your life.’ With proper monitoring, operators can optimize load distribution across their fleet, extending component life while maximizing production.

But monitoring without action is just expensive data collection. The most successful operators are those who’ve learned to translate sensor data into operational decisions. This requires not just technology but organizational change, breaking down silos between monitoring, maintenance, and management teams.

In Wind Energy Operations, Early intervention makes the million-dollar difference

The economics of early intervention are compelling across every component type. The blade root bushing example from We4Ce illustrates this perfectly. With their solution, early detection means replacing just 24-30 bushings in about 24 hours of drilling work. Wait, and you’re looking at 60+ bushings and 60 hours of work. Early detection doesn’t just prevent catastrophic failure; it makes repairs faster, cheaper, and more reliable.

This principle extends throughout the turbine. Early-stage bearing damage can be addressed through targeted lubrication or minor adjustments. Incipient electrical issues can be resolved with cleaning or connection tightening. Small blade surface cracks can be repaired in a few hours before they propagate into structural damage requiring weeks of work.

Leading operators are implementing tiered response protocols based on monitoring data. Critical issues trigger immediate intervention. Developing problems are scheduled for the next maintenance window. Minor issues are monitored and addressed during routine service. This systematic approach reduces both emergency repairs and unnecessary maintenance, optimizing resource allocation across the fleet.

Turning information into action

While monitoring generates data, platforms like SkySpecs’ Horizon transform that data into operational intelligence. Josh Goryl, SkySpecs’ Chief Revenue Officer, explained their evolution at the recent Customer Forum: ‘I think where we can help our customers is getting all that data into one place.

The game-changer is integration across data types. The company is working to combine performance data with CMS data to provide valuable insights into turbine health. This approach has been informed by operators across the world, who’ve discovered that integrated platforms deliver insights that siloed data can’t.

The platform approach also addresses the reality of shrinking engineering teams managing expanding portfolios. As Goryl noted, many wind engineers are now responsible for solar and battery storage assets as well. One platform managing multiple technologies through a unified interface becomes essential for operational efficiency.

The Integration Imperative for Wind Farm Operations

The most successful operators aren’t just adopting individual technologies; they’re integrating monitoring, inspection, and repair into a seamless operational system. This integration operates at multiple levels.

At the technical level, data from various monitoring systems feeds into unified platforms that provide comprehensive asset visibility. These platforms don’t just display data; they analyze patterns, predict failures, and generate work orders.

At the organizational level, integration means breaking down barriers between departments. This cross-functional collaboration transforms O&M from a cost center into a value driver. Building your improvement roadmap For operators ready to enhance their O&M approach, the path forward involves several key steps:

Assessing the Current State of your Wind Energy Operations

Document your maintenance costs, failure rates, and downtime patterns. Identify which problems consume the most resources and which assets are most critical to your wind farm operations.

Start with targeted pilots Rather than attempting wholesale transformation, begin with focused initiatives targeting your biggest pain points. Whether it’s blade monitoring, gearbox sensors, or repair innovations, starting with your largest issue will help you see the biggest benefit.

• Invest in integration, not just technology: the most sophisticated monitoring system is worthless if its data isn’t acted upon. Ensure your organization has the processes and culture to transform data into decisions – this is the first step to profitability in your wind farm operations.

Build partnerships, not just contracts: look for technology providers and service companies willing to share knowledge, not just deliver services. The goal is building capability, not dependency.

• Measure and iterate: track the impact of each initiative on your key performance indicators. Use lessons learned to refine your approach and guide future investments.

The competitive advantage

The wind industry has reached an inflection point. With increasingly large and complex turbines, monitoring needs to adapt with it. The era of flying blind is over.

In an industry where margins continue to compress and competition intensifies, operational excellence has become a key differentiator. Those who master the integration of monitoring, inspection, and repair will thrive. Those who cling to reactive maintenance face escalating costs and declining competitiveness.

The technology exists. The business case is proven. The early adopters are already reaping the benefits. The question isn’t whether to transform your O&M approach, but how quickly you can adapt to this new reality. In the race to operational excellence, the winners will be those who act decisively to embrace the efficiency revolution reshaping wind operations.

Unless otherwise noted, images here are from We4C Rotorblade Specialist.

Wind Industry Operations: In Wind's Next Chapter, Operations take center stage

Contact us for help understanding your lightning damage, future risks, and how to get more uptime from your equipment.

Download the full article from PES Wind here

Find a practical guide to solving lightning problems and filing better insurance claims here

Wind Industry Operations: In Wind's Next Chapter, Operations take center stage

Wind Industry Operations: In Wind’s Next Chapter, Operations take center stage

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BladeBUG Tackles Serial Blade Defects with Robotics

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BladeBUG Tackles Serial Blade Defects with Robotics

Chris Cieslak, CEO of BladeBug, joins the show to discuss how their walking robot is making ultrasonic blade inspections faster and more accessible. They cover new horizontal scanning capabilities for lay down yards, blade root inspections for bushing defects, and plans to expand into North America in 2026.

Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTubeLinkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!

Welcome to Uptime Spotlight, shining Light on Wind. Energy’s brightest innovators. This is the Progress Powering Tomorrow.

Allen Hall: Chris, welcome back to the show.

Chris Cieslak: It’s great to be back. Thank you very much for having me on again.

Allen Hall: It’s great to see you in person, and a lot has been happening at Blade Bugs since the last time I saw Blade Bug in person. Yeah, the robot. It looks a lot different and it has really new capabilities.

Chris Cieslak: So we’ve continued to develop our ultrasonic, non-destructive testing capabilities of the blade bug robot.

Um, but what we’ve now added to its capabilities is to do horizontal blade scans as well. So we’re able to do blades that are in lay down yards or blades that have come down for inspections as well as up tower. So we can do up tower, down tower inspections. We’re trying to capture. I guess the opportunity to inspect blades after transportation when they get delivered to site, to look [00:01:00] for any transport damage or anything that might have been missed in the factory inspections.

And then we can do subsequent installation inspections as well to make sure there’s no mishandling damage on those blades. So yeah, we’ve been just refining what we can do with the NDT side of things and improving its capabilities

Joel Saxum: was that need driven from like market response and people say, Hey, we need, we need.

We like the blade blood product. We like what you’re doing, but we need it here. Or do you guys just say like, Hey, this is the next, this is the next thing we can do. Why not?

Chris Cieslak: It was very much market response. We had a lot of inquiries this year from, um, OEMs, blade manufacturers across the board with issues within their blades that need to be inspected on the ground, up the tap, any which way they can.

There there was no, um, rhyme or reason, which was better, but the fact that he wanted to improve the ability of it horizontally has led the. Sort of modifications that you’ve seen and now we’re doing like down tower, right? Blade scans. Yeah. A really fast breed. So

Joel Saxum: I think the, the important thing there is too is that because of the way the robot is built [00:02:00] now, when you see NDT in a factory, it’s this robot rolls along this perfectly flat concrete floor and it does this and it does that.

But the way the robot is built, if a blade is sitting in a chair trailing edge up, or if it’s flap wise, any which way the robot can adapt to, right? And the idea is. We, we looked at it today and kind of the new cage and the new things you have around it with all the different encoders and for the heads and everything is you can collect data however is needed.

If it’s rasterized, if there’s a vector, if there’s a line, if we go down a bond line, if we need to scan a two foot wide path down the middle of the top of the spa cap, we can do all those different things and all kinds of orientations. That’s a fantastic capability.

Chris Cieslak: Yeah, absolutely. And it, that’s again for the market needs.

So we are able to scan maybe a meter wide in one sort of cord wise. Pass of that probe whilst walking in the span-wise direction. So we’re able to do that raster scan at various spacing. So if you’ve got a defect that you wanna find that maximum 20 mil, we’ll just have a 20 mil step [00:03:00] size between each scan.

If you’ve got a bigger tolerance, we can have 50 mil, a hundred mil it, it’s so tuneable and it removes any of the variability that you get from a human to human operator doing that scanning. And this is all about. Repeatable, consistent high quality data that you can then use to make real informed decisions about the state of those blades and act upon it.

So this is not about, um, an alternative to humans. It’s just a better, it’s just an evolution of how humans do it. We can just do it really quick and it’s probably, we, we say it’s like six times faster than a human, but actually we’re 10 times faster. We don’t need to do any of the mapping out of the blade, but it’s all encoded all that data.

We know where the robot is as we walk. That’s all captured. And then you end up with really. Consistent data. It doesn’t matter who’s operating a robot, the robot will have those settings preset and you just walk down the blade, get that data, and then our subject matter experts, they’re offline, you know, they are in their offices, warm, cozy offices, reviewing data from multiple sources of robots.

And it’s about, you know, improving that [00:04:00] efficiency of getting that report out to the customer and letting ’em know what’s wrong with their blades, actually,

Allen Hall: because that’s always been the drawback of, with NDT. Is that I think the engineers have always wanted to go do it. There’s been crush core transportation damage, which is sometimes hard to see.

You can maybe see a little bit of a wobble on the blade service, but you’re not sure what’s underneath. Bond line’s always an issue for engineering, but the cost to take a person, fly them out to look at a spot on a blade is really expensive, especially someone who is qualified. Yeah, so the, the difference now with play bug is you can have the technology to do the scan.

Much faster and do a lot of blades, which is what the de market demand is right now to do a lot of blades simultaneously and get the same level of data by the review, by the same expert just sitting somewhere else.

Chris Cieslak: Absolutely.

Joel Saxum: I think that the quality of data is a, it’s something to touch on here because when you send someone out to the field, it’s like if, if, if I go, if I go to the wall here and you go to the wall here and we both take a paintbrush, we paint a little bit [00:05:00] different, you’re probably gonna be better.

You’re gonna be able to reach higher spots than I can.

Allen Hall: This is true.

Joel Saxum: That’s true. It’s the same thing with like an NDT process. Now you’re taking the variability of the technician out of it as well. So the data quality collection at the source, that’s what played bug ducts.

Allen Hall: Yeah,

Joel Saxum: that’s the robotic processes.

That is making sure that if I scan this, whatever it may be, LM 48.7 and I do another one and another one and another one, I’m gonna get a consistent set of quality data and then it’s goes to analysis. We can make real decisions off.

Allen Hall: Well, I, I think in today’s world now, especially with transportation damage and warranties, that they’re trying to pick up a lot of things at two years in that they could have picked up free installation.

Yeah. Or lifting of the blades. That world is changing very rapidly. I think a lot of operators are getting smarter about this, but they haven’t thought about where do we go find the tool.

Speaker: Yeah.

Allen Hall: And, and I know Joel knows that, Hey, it, it’s Chris at Blade Bug. You need to call him and get to the technology.

But I think for a lot of [00:06:00] operators around the world, they haven’t thought about the cost They’re paying the warranty costs, they’re paying the insurance costs they’re paying because they don’t have the set of data. And it’s not tremendously expensive to go do. But now the capability is here. What is the market saying?

Is it, is it coming back to you now and saying, okay, let’s go. We gotta, we gotta mobilize. We need 10 of these blade bugs out here to go, go take a scan. Where, where, where are we at today?

Chris Cieslak: We’ve hads. Validation this year that this is needed. And it’s a case of we just need to be around for when they come back round for that because the, the issues that we’re looking for, you know, it solves the problem of these new big 80 a hundred meter plus blades that have issues, which shouldn’t.

Frankly exist like process manufacturer issues, but they are there. They need to be investigated. If you’re an asset only, you wanna know that. Do I have a blade that’s likely to fail compared to one which is, which is okay? And sort of focus on that and not essentially remove any uncertainty or worry that you have about your assets.

’cause you can see other [00:07:00] turbine blades falling. Um, so we are trying to solve that problem. But at the same time, end of warranty claims, if you’re gonna be taken over these blades and doing the maintenance yourself, you wanna know that what you are being given. It hasn’t gotten any nasties lurking inside that’s gonna bite you.

Joel Saxum: Yeah.

Chris Cieslak: Very expensively in a few years down the line. And so you wanna be able to, you know, tick a box, go, actually these are fine. Well actually these are problems. I, you need to give me some money so I can perform remedial work on these blades. And then you end of life, you know, how hard have they lived?

Can you do an assessment to go, actually you can sweat these assets for longer. So we, we kind of see ourselves being, you know, useful right now for the new blades, but actually throughout the value chain of a life of a blade. People need to start seeing that NDT ultrasonic being one of them. We are working on other forms of NDT as well, but there are ways of using it to just really remove a lot of uncertainty and potential risk for that.

You’re gonna end up paying through the, you know, through the, the roof wall because you’ve underestimated something or you’ve missed something, which you could have captured with a, with a quick inspection.

Joel Saxum: To [00:08:00] me, NDT has been floating around there, but it just hasn’t been as accessible or easy. The knowledge hasn’t been there about it, but the what it can do for an operator.

In de-risking their fleet is amazing. They just need to understand it and know it. But you guys with the robotic technology to me, are bringing NDT to the masses

Chris Cieslak: Yeah.

Joel Saxum: In a way that hasn’t been able to be done, done before

Chris Cieslak: that. And that that’s, we, we are trying to really just be able to roll it out at a way that you’re not limited to those limited experts in the composite NDT world.

So we wanna work with them, with the C-N-C-C-I-C NDTs of this world because they are the expertise in composite. So being able to interpret those, those scams. Is not a quick thing to become proficient at. So we are like, okay, let’s work with these people, but let’s give them the best quality data, consistent data that we possibly can and let’s remove those barriers of those limited people so we can roll it out to the masses.

Yeah, and we are that sort of next level of information where it isn’t just seen as like a nice to have, it’s like an essential to have, but just how [00:09:00] we see it now. It’s not NDT is no longer like, it’s the last thing that we would look at. It should be just part of the drones. It should inspection, be part of the internal crawlers regimes.

Yeah, it’s just part of it. ’cause there isn’t one type of inspection that ticks all the boxes. There isn’t silver bullet of NDT. And so it’s just making sure that you use the right system for the right inspection type. And so it’s complementary to drones, it’s complimentary to the internal drones, uh, crawlers.

It’s just the next level to give you certainty. Remove any, you know, if you see something indicated on a a on a photograph. That doesn’t tell you the true picture of what’s going on with the structure. So this is really about, okay, I’ve got an indication of something there. Let’s find out what that really is.

And then with that information you can go, right, I know a repair schedule is gonna take this long. The downtime of that turbine’s gonna be this long and you can plan it in. ’cause everyone’s already got limited budgets, which I think why NDT hasn’t taken off as it should have done because nobody’s got money for more inspections.

Right. Even though there is a money saving to be had long term, everyone is fighting [00:10:00] fires and you know, they’ve really got a limited inspection budget. Drone prices or drone inspections have come down. It’s sort, sort of rise to the bottom. But with that next value add to really add certainty to what you’re trying to inspect without, you know, you go to do a day repair and it ends up being three months or something like, well

Allen Hall: that’s the lightning,

Joel Saxum: right?

Allen Hall: Yeah. Lightning is the, the one case where every time you start to scarf. The exterior of the blade, you’re not sure how deep that’s going and how expensive it is. Yeah, and it always amazes me when we talk to a customer and they’re started like, well, you know, it’s gonna be a foot wide scarf, and now we’re into 10 meters and now we’re on the inside.

Yeah. And the outside. Why did you not do an NDT? It seems like money well spent Yeah. To do, especially if you have a, a quantity of them. And I think the quantity is a key now because in the US there’s 75,000 turbines worldwide, several hundred thousand turbines. The number of turbines is there. The number of problems is there.

It makes more financial sense today than ever because drone [00:11:00]information has come down on cost. And the internal rovers though expensive has also come down on cost. NDT has also come down where it’s now available to the masses. Yeah. But it has been such a mental barrier. That barrier has to go away. If we’re going going to keep blades in operation for 25, 30 years, I

Joel Saxum: mean, we’re seeing no

Allen Hall: way you can do it

Joel Saxum: otherwise.

We’re seeing serial defects. But the only way that you can inspect and or control them is with NDT now.

Allen Hall: Sure.

Joel Saxum: And if we would’ve been on this years ago, we wouldn’t have so many, what is our term? Blade liberations liberating

Chris Cieslak: blades.

Joel Saxum: Right, right.

Allen Hall: What about blade route? Can the robot get around the blade route and see for the bushings and the insert issues?

Chris Cieslak: Yeah, so the robot can, we can walk circumferentially around that blade route and we can look for issues which are affecting thousands of blades. Especially in North America. Yeah.

Allen Hall: Oh yeah.

Chris Cieslak: So that is an area that is. You know, we are lucky that we’ve got, um, a warehouse full of blade samples or route down to tip, and we were able to sort of calibrate, verify, prove everything in our facility to [00:12:00] then take out to the field because that is just, you know, NDT of bushings is great, whether it’s ultrasonic or whether we’re using like CMS, uh, type systems as well.

But we can really just say, okay, this is the area where the problem is. This needs to be resolved. And then, you know, we go to some of the companies that can resolve those issues with it. And this is really about played by being part of a group of technologies working together to give overall solutions

Allen Hall: because the robot’s not that big.

It could be taken up tower relatively easily, put on the root of the blade, told to walk around it. You gotta scan now, you know. It’s a lot easier than trying to put a technician on ropes out there for sure.

Chris Cieslak: Yeah.

Allen Hall: And the speed up it.

Joel Saxum: So let’s talk about execution then for a second. When that goes to the field from you, someone says, Chris needs some help, what does it look like?

How does it work?

Chris Cieslak: Once we get a call out, um, we’ll do a site assessment. We’ve got all our rams, everything in place. You know, we’ve been on turbines. We know the process of getting out there. We’re all GWO qualified and go to site and do their work. Um, for us, we can [00:13:00] turn up on site, unload the van, the robot is on a blade in less than an hour.

Ready to inspect? Yep. Typically half an hour. You know, if we’ve been on that same turbine a number of times, it’s somewhere just like clockwork. You know, muscle memory comes in, you’ve got all those processes down, um, and then it’s just scanning. Our robot operator just presses a button and we just watch it perform scans.

And as I said, you know, we are not necessarily the NDT experts. We obviously are very mindful of NDT and know what scans look like. But if there’s any issues, we have a styling, we dial in remote to our supplement expert, they can actually remotely take control, change the settings, parameters.

Allen Hall: Wow.

Chris Cieslak: And so they’re virtually present and that’s one of the beauties, you know, you don’t need to have people on site.

You can have our general, um, robot techs to do the work, but you still have that comfort of knowing that the data is being overlooked if need be by those experts.

Joel Saxum: The next level, um, commercial evolution would be being able to lease the kit to someone and or have ISPs do it for [00:14:00] you guys kinda globally, or what is the thought

Chris Cieslak: there?

Absolutely. So. Yeah, so we to, to really roll this out, we just wanna have people operate in the robots as if it’s like a drone. So drone inspection companies are a classic company that we see perfectly aligned with. You’ve got the sky specs of this world, you know, you’ve got drone operator, they do a scan, they can find something, put the robot up there and get that next level of information always straight away and feed that into their systems to give that insight into that customer.

Um, you know, be it an OEM who’s got a small service team, they can all be trained up. You’ve got general turbine technicians. They’ve all got G We working at height. That’s all you need to operate the bay by road, but you don’t need to have the RAA level qualified people, which are in short supply anyway.

Let them do the jobs that we are not gonna solve. They can do the big repairs we are taking away, you know, another problem for them, but giving them insights that make their job easier and more successful by removing any of those surprises when they’re gonna do that work.

Allen Hall: So what’s the plans for 2026 then?

Chris Cieslak: 2026 for us is to pick up where 2025 should have ended. [00:15:00] So we were, we were meant to be in the States. Yeah. On some projects that got postponed until 26. So it’s really, for us North America is, um, what we’re really, as you said, there’s seven, 5,000 turbines there, but there’s also a lot of, um, turbines with known issues that we can help determine which blades are affected.

And that involves blades on the ground, that involves blades, uh, that are flying. So. For us, we wanna get out to the states as soon as possible, so we’re working with some of the OEMs and, and essentially some of the asset owners.

Allen Hall: Chris, it’s so great to meet you in person and talk about the latest that’s happening.

Thank you. With Blade Bug, if people need to get ahold of you or Blade Bug, how do they do that?

Chris Cieslak: I, I would say LinkedIn is probably the best place to find myself and also Blade Bug and contact us, um, through that.

Allen Hall: Alright, great. Thanks Chris for joining us and we will see you at the next. So hopefully in America, come to America sometime.

We’d love to see you there.

Chris Cieslak: Thank you very [00:16:00] much.

BladeBUG Tackles Serial Blade Defects with Robotics

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Understanding the U.S. Constitution

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Hillsdale College is a rightwing Christian extremist organization that ostensibly honors the United States Constitution.

Here’s their quiz, which should be called the “Constitutional Trivia Quiz.”, whose purpose is obviously to convince Americans of their ignorance.

When I teach, I’m going for understanding of the topic, not the memorization of useless information.

Understanding the U.S. Constitution

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