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Drone Scandal Exposes Wind Energy’s China Crisis

Chinese-made drones disguised as wind turbine parts were intercepted in Italy, sparking debate on China’s role in the global wind energy market. Allen, Phil, and Joel explore how European manufacturers like Vestas and Siemens Gamesa can compete against subsidized Chinese firms such as Goldwind and Mingyang. Do EU protectionist policies address China’s growing influence in renewable energy? In other news, Statkraft has reduced its target for renewables, the UK has lifted their onshore wind ban, Archer is moving into the offshore wind industry, and Louisiana is installing their first wind turbine.

Visit AMI’s website to book a spot at the Wind Turbine Blades conference!

Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes’ YouTube channel here. Have a question we can answer on the show? Email us!

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Intelstor – https://www.intelstor.com

Allen Hall: Welcome to the Uptime Wind Energy Podcast. I’m Allen Hall, and I’ll be bringing you this week’s top stories in the wind energy sector. We start with a significant announcement from Statkraft, the Norwegian energy giant. The company has revealed plans to reduce its target for building solar PV, battery energy storage systems and wind farms from 2026 onwards.

Statkraft is adjusting its development rate for solar, battery and onshore wind from two and a half to three gigawatts to two and a half gigawatts. Even more notably, their offshore wind targets have been cut from 10 gigawatts to 68 gigawatts by 2040. This shift comes as Statcraft aims to prioritize investments in its home country of Norway.

The company cites challenging market conditions for the entire renewable energy industry as a reason for this strategic adjustment. Despite these reductions, Stackraft remains committed to expanding its hydropower capabilities with plans to initiate at least five major capacity upgrade projects in Norway by 2030.

Moving to England, the de facto ban on onshore wind development has been lifted with immediate effect. This decision is part of a broader commitment to double the capacity of onshore wind in Britain by 2030. and boost energy independence. The policy change places onshore wind on equal footing with other energy development in the National Planning Policy Framework.

This move is expected to significantly accelerate the growth of onshore wind in England. The government has also announced plans to streamline the planning process for large onshore wind proposals by potentially incorporating them in the nationally significant infrastructure project regime. This could lead to faster determinations on planning applications for these projects.

In corporate news, oilfield services firm Archer has made a strategic move into the floating offshore wind sector. For The company has fully acquired Moreld Ocean Wind, a Norwegian floating offshore wind solutions provider. This acquisition includes a minority stake in Osergy. U. S. French technology company.

Morelde Ocean Wind specializes in project management and engineering for the fabrication and assembly of floating wind structures. With a team of about 30 engineers based in Norway, Morelde Ocean Wind is currently engaged in various studies and engineering contracts for some of the world’s largest energy companies.

This acquisition positions Archer to capitalize on the growing floating offshore wind market and support its energy customers ambitions in the energy transition. Exciting developments are also happening in Louisiana, where the state’s first wind turbine has arrived at Avondale Global Gateway. After a transatlantic journey from Ireland, the onshore turbine is now being prepared for installation at the Port Fortran Coastal Wetlands Park.

The project led by Gulf Wind Technology marks a crucial step towards realizing the full technical and economic potential for offshore wind in the Gulf of Mexico. The arrival of this turbine not only demonstrates Louisiana’s readiness to support offshore wind, but it also showcases the state’s pre built infrastructure that could easily become part of the offshore wind supply chain.

Lastly, in an unusual turn of events, Italian authorities have seized Chinese made wing long drones off the coast of southern Italy. These drones, apparently headed to Libya, were disguised as wind turbine parts in an attempt to evade the United Nations arms embargo on Libya. The disassembled drones were found in crates marked as containing parts for wind turbines.

Highlighting the complex geopolitical issues that can intersect the wind energy sector. Mark your calendars for AMI’s Wind Turbine Blades Conference happening October 2nd and 3rd in historic Boston, Massachusetts. This two day event, which is similar to the well established edition in Europe, will bring together the whole blade value chain to examine market outlook, innovations in blade materials, design, manufacturing, testing, and lifecycle management, with a special focus on the North American market.

Gain insights from experts from Vestas, Nordex, TPI, and DNV, along with scientists and engineers from the National Renewable Energy Laboratory and the Oak Ridge National Laboratory. Plan your trip to Boston this fall by visiting the link in the show notes or just Google 2024 Blades Boston. That’s this week’s top energy news stories.

Now let’s welcome our co hosts, CEO and founder of IntelStor, Phil Totaro, and the Chief Commercial Officer of Weather Guard, Joel Saxum.

As I talked about at the top of the program, I think made a real critical mistake recently over in Italy, where they were trying to, from what it looks like, ship like a UAV, a big drone, sized, a big airplane, basically over to Libya through Italy, and they marked the drone components with the wind turbine language.

So this is a wind turbine access. This is a wind turbine component. And they also put some wind turbine blade sections into these containers also. So it was a mixed bag of once you open these shipping containers. This is a huge problem that with all, everything is happening on the wind front with China and the Europeans where right now Germany is doing an investigation and the EU is doing an investigation into China, wind turbines coming into the European Union.

Once. This was found out, I don’t know how the EU just doesn’t heavily penalize China and prohibits them from entering the EU market. And I would see the United States doing something similar.

Joel Saxum: I think one thing to note here too, and we’re talking drones now, we talked about, yeah, this is a UAV. This is, this thing is akin to what the United States has in the MQ 9 Reaper.

Like it’s a long duration, like you can put surface to air missile or air, or I guess it wouldn’t be surface to air. It’d be air to surface, air to ground missiles on this thing. And they’ve been used. These drones have been regularly used in that conflict within the Libyan, with the Libyan government.

So the Libyan government likes these things. They’ve been trying to get their hands on them as many of as possible. So I can see some spinning going on here about who’s responsible. How did they get them? Is the Libyan government actually trying to import them or is the Chinese sending them to them?

But the biggest thing here is I haven’t heard anything about it in the Western news. Like I’ve seen it pop up on a couple of websites and stuff. And I’ve looked at the pictures and went through, like what you’re on websites like. Thewarzone. com and stuff like that, and you’re like, okay, you can see this it’s here, but I haven’t heard anything from anybody in our government, I haven’t heard anything from anybody in European government talk about this, or what the ramifications could be.

Allen Hall: Phil, are they going to be allowed to say anything? If I’m the EU right now, I’m probably saying nothing, and I’m looking through more shipping containers that have come from China.

Philip Totaro: Yeah, which, it begs the question, why was this going through Italy in the first place? Like, why, if you’re trying to get something from China to Libya, can’t you just, there’s ways to just deliver it that don’t involve Italy, particularly where there’s an ongoing, investigation into amongst other things, Chinese made, wind technology, solar technology, battery technology, etc.

That is, is already putting quite a big spotlight on the Chinese and their manufacturing practices and their export practices in the first place. Nothing leaves China without some kind of government rubber stamp. So unless somebody was doing something on the sly, I’m not even sure how these got out of China like this in the first place.

And for it to be packaged up and for them to be pretending that it’s wind turbines Is curious, very curious.

Joel Saxum: That’s the that’s probably one of the worst things you could try to hide it as.

Philip Totaro: So that’s what I’m saying. If you’re trying to sneak something into Libya, just do that. I’m not trying to encourage espionage here.

I’m just pointing out, like, why would you send it through Italy in the first place? It doesn’t make any sense.

Allen Hall: Do you think the Italians knew that was coming or that they had indications that this had happened? Obviously. The U. S. military and the European Union is monitoring what’s happening in Libya, so if they saw drones appear over there, they must have thought they’re coming from somewhere, they must be shipping them there, I wonder where they get shipping them through and figure, did the research and figured out it was maybe Italy.

Cause it just seems like if that’s the storage container you’re going to open, it’s pretty lucky, right? There’s a lot of storage containers running through Italy.

Joel Saxum: It sounds like they’ve also taken other suspect containers, like from that same vessel and held them aside as well. There’s, there, they found this one, yes, but in one of the reports I’m reading is that they found a handful of other ones and they’re gonna.

Allen Hall: So does this give the EU the now almost unilateral power to stop all Chinese wind development in the EU? They just needed an excuse, right? They needed something to happen. There is a big push, but the OEMs in Europe would be happy. To cut off chinese suppliers in the you.

Philip Totaro: Yeah so let’s okay let’s sub let’s segregate this whole drones is wind turbines thing from the rest of this because it is i mean it’s related but it’s not really the same thing.

The EU investigation into Chinese wind turbine manufacturing and import into the EU market. Let’s deconstruct what’s going on there. First is, there are international agreements related to tariffs and duties that are applied to goods from different countries, including things that might contain Chinese steel. There’s already pre existing tariffs on that in the EU, in the U. S., in other countries as well and so those are things that everybody’s got to abide by. There’s also international agreements on if your government so China’s government subsidizes Industries, including solar wind both through direct subsidies by providing, cash or other tax incentives to these companies for domestic production of, goods or services related to these industries. Or. support through things like the Belt and Road Initiative that China’s had, where they will provide preferred financing, frankly Chinese companies can’t seem to get from western financiers, to help Chinese companies, project developers, and OEMs get sales in markets that they probably wouldn’t otherwise get.

And so that’s what the EU’s investigating. And again, they started investigating it in, I think it was six or seven different countries. They’ve now added Germany as a result of Lux Cara signing a deal a conditional order. At this point with Minyang to supply 18. 5 up to 18. 5 megawatt turbines for a less than 300 megawatt project site that Luxkara wants to build in Germany.

And why Luxkara did this is it’s either get these cheap made Chinese turbines to build the project, or we can’t really afford to build the project if we try to get, Vestas or GE or Siemens turbines because they’re too expensive for the size of the project. And that’s just the reality for them.

It’s either cheap Chinese made product or nothing. Again, it’s a conditional order. Whether or not that order goes through is, going to be subject to all the outcome of these investigations. The tariffs that will almost inevitably be implied to, Chinese made wind turbine goods from legitimate companies.

Again, not disguised as drones or drones disguised as wind turbines, whatever, but the reality of this is, the, basically what the EU is saying is that it’s unfair to Vestas, Nordex, Enercon, Siemens, Gamesa, to have cheap made Chinese goods being brought into the EU market and sold at a discount to what they’re able to produce. Because if it’s being manufactured in China, they’re taking advantage of cheaper labor, cheaper raw material cost, and the subsidies from the government that I mentioned, again, in the form of either cash or, Um, tax breaks that, that, other companies don’t enjoy. Now that’s what’s going on.

So let’s look at, there’s one of two ways you can deal with this. One is you can be protectionist and you can, tax the crap out of, an import duty, the crap out of Chinese made goods, and that’ll get the price of, the Chinese goods back up to the same price as what you would get.

If you were buying it from a European company, that’s one way to do it. I have a different approach that I would recommend we take in terms of international trade, which is, look, China’s not going away anytime soon. And if you’re fearful that they’re gaining in power, you can address that in kind of one of two ways.

You can work with them and control the rate of their expansion in the world. Or you can, find ways to leverage them like exchanging, like we’ll let you import, up to, let’s say three gigawatts worth of your Chinese wind turbines a year. If you give us access to such and such mega tons.

Of terbium, which we use to make permanent magnets for wind turbines and EVs.

Allen Hall: Do you think the EU and China have that kind of relationship? And more broadly, does the United States and China have that kind of relationship? Because I don’t think they do at the moment.

Philip Totaro: No. And that’s exactly the point, is what we’ve done so far, and what we are looking to continue to do, is maintain this protectionist stance.

My point with that is, protectionism is not going to solve Vestas problem, Nordex’s problem, Enercon’s problem, and Siemens Gamesis problem, which is they can’t sell wind turbines, whether it’s in the EU or outside, where, by the way, the EU’s reach only extends that much. It’s the EU. If you’re talking about other Eastern European markets, Africa, Southeast Asia, other markets, where, and South America for that matter, where, the Chinese are also gaining prominence.

The reason that they’re able to take their export finance from China, their goods from China, and go do turnkey projects in places like Brazil, for example. or Australia is because there’s no domestic manufacturers that those countries have to protect. Here’s the, but that’s the rub to this. Where is, besides applying import duties, what exactly is it that the EU is doing to protect Vestas, Siemens and GE for that matter, that also has some, factories in Germany, etc.

But that’s my problem with this whole thing. Protectionism, frankly, from a trade perspective, doesn’t really work. It slows them down, but it’s a speed bump. My whole point is, let’s control them. Let’s actually work with them to get something out of them in exchange for them going and doing what they’re gonna do anyway.

Allen Hall: There’s a global situation as it stands right now in terms of what’s happening in Eastern Europe. And also in Taiwan, prohibit that, and I’ll add to it, right? So if you’re paying close attention, you see the Belt and Road effort in Brazil at the moment, and the United States has not been willing to even talk about that, as far as I can see.

I see nothing in the press about it. And that exists in Eastern, pretty much all of Eastern Europe, Africa, as you pointed out, right? There’s, none of those situations are being addressed internally. If you’re watching the United States political action, State Department, you see almost nothing. The China just walks in, starts pouring in money, and the U.

S., it just looks the other way at the minute. Now, I know the State Department are here defending themselves, they would say no, we’re having negotiations with China all the time, which is probably true. But the reality is that the balance of power in the renewable sector is heavily weighted towards China, right?

And we haven’t really shifted that in the last four years at all. In fact, we’re probably getting more lopsided than we have been previously. So what do you think they’re going to, what do you think the EU is going to be able to do? Like, how do they even address it? How does the US even address it?

Philip Totaro: If you’re going to just apply countervailing duties on Chinese imported goods, it’s going to slow down, but not stop, the rate at which Chinese goods are imported. It also does encourage these Chinese companies to domesticate their production, which, by the way, Envision Energy is doing in Spain right now with a massive factory for EV batteries.

Mingyang is talking about a factory in the UK, they’re talking about a factory in Germany. I don’t know that this little order from Luxcar that they got would be enough, because it’s only 16 turbines, but, that’s not gonna be enough to get a factory in Germany going, if that gives them a beachhead in that market, that would necessarily encourage them to make the foreign investment in creating the factory in the country and creating jobs in a tax base.

Which, if that’s what you’re trying to do as a government, then do that! What’s the difference if it’s a, if it’s a Chinese owned company or some Malta owned company, or an Australian owned company, or a Brazilian owned company?

Allen Hall: I’ll give you the problem with it, which is, how much of a Vestas turbine is sourced from China today?

Philip Totaro: A ton of it. I don’t know the number, but it’s high. It’s, yeah, it’s more than 10. It’s around maybe 40 to 50 percent of the components inside a Western made wind turbine are already being sourced from China. And we’ve talked recently on the show about EU based companies, including some in Denmark that are shutting down their manufacturing facilities in Denmark and relocating to India and China specifically to take advantage of a lower cost of production. And because at the end of the day, we as consumers, want to pay less. Everybody just wants to pay less. And so unless you have human rights concerns about China, and you’re gonna say that’s gonna preclude me from buying Chinese made goods if I’m given a choice between a Chinese thing at, 75 or even 50 percent cost versus an EU made thing, Then, as long as quality is comparable, and that’s debatable, but as long as quality is comparable, why am I not gonna ever choose the Chinese made thing if it’s cheaper?

Joel Saxum: But that’s the that’s where we’re at, though. It’s not just the capitalism part of it. It’s the human rights part. I know someone that works for the State Department that is a trade lawyer for the United States. And that’s what her concern is most of the time when they’re going to any of these things.

Yes, it needs to be fair economically. We want to level playing field when we come in and out. That’s where we do these tariffs. However, the biggest, one of the biggest problems is in the manufacturing. There is the human rights violations that China’s either accused of or guilty of or not guilty of. I don’t know.

I’m not there. But that’s on the table. So that’s, I think that’s a big part of actually the European unions. Quote, unquote, investigation into it in the wind space as well.

Philip Totaro: And look I’ll agree that’s an important consideration, although I would say it’s outside the, we’re now getting off into a discussion that’s not really wind energy anymore if we’re talking about human rights record.

But my point with all of this is, you can apply countervailing duties, you can be protectionist, you can try and, solve the problem that way. If you’re the EU government or even the US government. But that’s not really going to end up protecting the US based companies or the EU based companies that are trying to sell product not only in their domestic market, Maybe that helps protect those domestic markets, but it certainly doesn’t protect them globally.

Which is more of the concern, especially for the European manufacturers, where they’re the ones who are going up and competing against the Chinese in, in all these other markets. Brazil, Vestas against Goldwind and other Chinese companies in Brazil. In, throughout Eastern Europe, you’ve got You know, Shanghai Electric, you’ve got Envision Energy, you’ve got Goldwind, you’ve got Dongfang has even sold turbines, Dongfang even sold turbines to Bolivia.

And that’s the point, is if, it’s got nothing to do with the EU or the US, but my, that’s why I’m saying, my point here is, if you want to be able to control China, you can do it from a protectionist standpoint, I don’t think that’s gonna work. I think the way to work with China is to get them to give us something.

in exchange for them being able to go and proliferate their power and their control over all these foreign countries now. Let’s get them to give us more access to raw materials so that we can take advantage of fabricating steel in the United States, but with cheaper raw material to be able to do it.

Or make magnets, or make whatever. You’re suggesting quid pro quo, Phil. I’m suggesting that protectionism isn’t working, so let’s try something else, instead of another hundred years worth of protectionism, Joel.

Allen Hall: But isn’t that the trade off that Australia makes right now?

Joel Saxum: That’s what they do.

Allen Hall: Yeah, and it’s not going so well for Australia.

And my point of view, I’m sure Australia thinks otherwise, but in the balance of power, it seems to be very lopsided. Obviously China’s a much bigger country, population wise, Australia is at the moment and economy wise, so they’re in a little bit in the driver’s seat, but if the EU, my take on it, the problem has been is that when we put politicians in the middle of this, they either get weak need.

Or they say a lot of great stuff and nothing ever happens. Meanwhile, the mom and pop, the small startups, the small companies, the small businesses that exist that do supply to the wind industry get obliterated. And when the politicians come in to regurgitate this industry that has just been wiped off the map in their country, What do they do?

They want to do something big and flashy, so they want to put a blade plant in. This is what’s happening in America right now. They’re going to put a blade plant in, they’re going to put a big nacelle plant in, they’re going to make it look great, but every, almost every component that factor would use is being sourced from China.

So if I’m China, like I won, I absolutely won unless I’m sourcing my fiberglass from the States or Denmark or somewhere. Unless I’m sourcing my steel from America or the Europe, European somewhere, Poland, then what do I have? I have basically assembled Chinese components in an American or European shell.

So it isn’t the problem that we should start smaller and try to then build it up that way.

Philip Totaro: But why don’t we start by, as I mentioned before, Protectionism isn’t gonna help. The vestiges of the world, et cetera, et cetera. You want to know what is if we start getting the European union or the U S government to start subsidizing the companies the way, and this is obviously a slippery slope, but let’s start competing with China in the U S we used to take U S money, go out, do foreign direct investment for turnkey infrastructure projects like roads, like power generation facilities, like Anything in Africa, in South America, Central America Eastern Europe, India.

We don’t do that anymore because a lot of people in the U. S. said, Why are we spending our money out there in the rest of the world? And that starts getting, again, into a political discussion. But the reality is, if we don’t go and do that, China’s going too. If the European Union doesn’t go and start spending money on helping to facilitate companies like Vestas or Siemens Gamesa get projects built in the EU and outside the EU, then China’s going to take over.

They are slowly accumulating wealth in China that they are going to start deploying capital in a way that we’re not going to be able to compete with in the future. If you want to start small, Allen Let’s do that, but this is the other way that, besides protectionism, that you can solve the problem.

Allen Hall: I I’m with you, Phil.

I, I think that’s an approach, right? What has been in China’s inflation rate over the last four or five years? Did it hit 9% like it hit did in the States? No, it hasn’t. It’s hit two or 3%, right? Because they, they have a different currency. They got a different monetary structure. They gotta have a different economy, right?

They can handle their own economics in a different way because of the way the government’s structured versus what the United States has done. But when you throw four, five, six, eight, nine percent inflation on an industry, a small business in America that’s trying to compete against China, you’re totally screwed because you’re six percent behind from the start on the, on borrowing money.

So if you’re trying to borrow money against a Chinese manufacturer, You are way behind the power curve here. There’s no way you’re going to be able to do that. Even if you can get the employees and the tech and everything set up what the United States has done on the inflation front and Europeans have followed along on that matter of fact.

Has really killed some of these smaller wind energy businesses and solar businesses and renewable energy businesses in the larger context. Am I missing something here? It seems so obvious. We’ve done it to ourselves.

Philip Totaro: Yes, exactly. And we continue to do it to ourselves, by the way, by A, keeping interest rates where they are, number one.

And B the complete. Unwillingness to actually, it’s , let’s hands off, let the market work kind of thing, but the Chinese aren’t hands off, let the market work. Whether it’s a communist regime, or a democratic regime, or a republic regime, or whatever your system of government is doesn’t really matter, because at the end of the day, what they’re doing, and it may come from communist roots or whatever, but at the end of the day, what they’re doing is they are supporting their domestic industry in a way that matters.

The EU companies, the U. S. companies, we don’t have that luxury. We don’t get the same level of treatment, and that’s what everyone’s really complaining about. They just want to level playing field. So you can either tax the crap out of Chinese goods and level the playing field, or you can level the playing field by getting off your ass and start putting money behind US companies or European companies to make sure that they can compete in a global market.

Allen Hall: Not wiping their hands of the inflation rate, which is what I felt like when we were going through that a year or so ago, two years ago, it was being done.

Oh, it’s transitory. Don’t worry about it. If you’re trying to run a small business, you have to worry about that. That is a super critical function of your business. You can’t raise prices as fast as inflation is going up. Not as a small business. You can’t, cause you don’t control that marketplace.

So you have to just eat it and which is what happened to a lot of the smaller manufacturers in the renewable business is they collapse under that inflationary trend that it still hasn’t gotten to where back we have been historically, which is generally 2%, 3%. So we’re like 50 percent over our normal rate of inflation at the minute.

That’s a big deal versus China. They’re at 0. 2 percent year over year right now. So I see it a little bit different. I feel the Chinese are not I’m trying to discover it’s pretty smart, right? They know how to play that game. And I feel like we’re still learning how to play the game or we’re being soft shoed a story, which is only going to hurt us in not only the short term, which it is right now, but over the next five to 10 years, it’s really going to hurt.

And it would be very difficult to pull away from China.

Joel Saxum: I think that’s Phil’s argument, right? That the protectionism is we feel as Western governments, like we have the upper hand, we know what we’re doing, we’re going to do this. But in the grand scheme of things, the Chinese government is the ones that are building and building and building.

And if we just keep playing the tit for tat with tariffs, they’re going to keep building building, and then we’re not going to be able to catch them. I think Phil, that’s a good argument. How to fight that? I’m not sure because then you feel like you’re boxing and someone is consistently hitting you right in the beltline, that’s just about illegal, but not quite, and you feel like they’re not playing by the rules, but they’re still gonna beat you eventually, do you go down there?

Do you hit someone in the beltline? Do you stoop to that level? I guess is what our government would be saying. Do we go and play

Philip Totaro: in the mud with them? In a hundred years, we can all celebrate how morally superior we are when we’re all speaking Mandarin because China has friggin taken over the world!

And that’s what I said, that’s the problem.

Joel Saxum: That’s what will happen because we the moral superiority is a perfect way to put it. Because that’s what’s happening at the higher levels of government or the decision makers here saying our moral superiority, we’re not gonna do that, we’re not gonna go play in the mud, we’re not gonna play like that, but, at the end of the day It doesn’t matter if you, if, if you end up losing.

Allen Hall: Yeah, I don’t feel like we’re competing at the minute. Does anybody on this panel think we’re competing?

Philip Totaro: Not on a level playing field. Which, again, goes back to why the EU triggered the investigation in the first place. Not a level playing field. But again, there’s two ways, or multiple ways, of solving that level playing field.

Protectionism and countervailing duties on Chinese imported goods is one way. I don’t think that’s getting the job done because that’s not solving the root cause of the problem for the domestic companies in the EU that can’t manufacture goods at a cheap enough rate. They don’t get the same raw material costs.

They don’t have the same labor costs. And I’m not just talking about, like cheaper labor because of foreign trade or whatever, or cheaper labor rates, it’s also all the overhead that they have, all the pensions look what socialism has done in Europe to, it’s great for society.

And I’m sure Denmark is you 99th year in a row, the happiest country in the world, which is great when the government pays for 95 percent of what you need. But, if you’re losing business to China, how happy are you, really? Eventually, it’ll catch up with you. Eventually, it’s gonna catch up, right?

Joel Saxum: It’s gonna, if it continues going in this way, history will look at it like a great experiment for a while that ended up failing. As busy wind energy professionals, staying informed is crucial. And let’s face it, difficult. That’s why the Uptime Podcast recommends P. E. S. Wind magazine. PES Wind offers a diverse range of in depth articles and expert insights that dive into the most pressing issues facing our energy future.

Whether you’re an industry veteran or new to wind, PES Wind has the high quality content you need. Don’t miss out. Visit PESWind. com today.

Allen Hall: In this quarter’s PES Wind magazine, a lot of good articles. If you haven’t checked it out, go ahead and go to PESWind. com and download a copy or read it online. Joel, I was reading about Renuware and they’re a company in Southampton, England in the UK, of course, down way down South that is a supply company and provides a lot of epoxies, adhesives, coatings to the wind industry and also to the, it looks like the shipping industry.

Obviously it’s a lot of shipping down there, a lot of ships and boy the, you and I deal with. Adhesives all the time as part of strike tape. And we know how difficult it is to get a hold of the material you need when you need it. And when I read this article, it’s Oh, this is a company that we’re probably should be working with just for the challenges anywhere in the world.

And when we go to the UK and put strike tape on the UK. Getting a lot of materials and get them on site is always an issue. And Renuware is trying to take that hurdle out of your way. It’s pretty innovative.

Joel Saxum: Yeah. So I spoke with some people from Renuware not too long ago, and the company really cut its teeth in that maritime world, right?

There’s a lot of coatings, whether it be, we’re talking wind turbine blades and proxies and resins and that kind of stuff here. But when you look in the, Northern Europe there, which is where they’re based, there’s a lot of shipping. So they’re, they’ve been giving coatings for whether it’s paint or anti rust stuff or biofouling to the maritime and vessels and shipping industry for a long time, and it just makes sense that when you’re doing coatings in one space, you start, then they started doing coatings in the, offshore infrastructure, world paint, coating jackets and monopile stuff like that.

And right over into wind turbine blades, it’s just an, it’s a neighboring market, so it just makes sense. And since they already had built up the company scaled it up in the Marine world man, they have the back office, they’ve got all the warehousing support, they’ve got the expertise of being a really good cog in the supply chain to keep the wind industry moving.

So Reneware’s really, and they told me some of the people they’re working with over there. I was like, Oh, I know them. Oh, I know them. Oh, I know them. I know them. So they’re working with a lot of the big industry players over there.

Philip Totaro: It looks like Reneware also does a lot of work with. UV curing on prepreg, and while we don’t typically use a lot of prepreg anymore in blade fabrication, there’s a lot of repair work out there that requires requires prepreg, as I’m sure both of they’re positioned in terms of the the scale and scope of product offerings that they bring to the table.

Allen Hall: So if you haven’t checked out Renuware, go download the PES Wind magazine at PESwind. com and learn all about them. This week’s

Joel Saxum: Wind Farm of the Week is a next era wind farm in northwest Indiana called Jordan Creek.

So Jordan Creek Wind Farm is near Williamsport, Indiana, next to the Illinois border. The 71, 000 acre project has a nameplate capacity of 400 megawatts. So to make up those 400 megawatts of production, you have 131 GE 2. 8 machines. And also one they got a little mixed bag. So you got, and then you got one 2.

5 machine and 14, 2. 3 machines. So there’s a total of 146 turbines out there. The reason this one is on the wind farm of the week this week is there’s some really interesting information about it online. Now, a lot of these wind farms, when they’re being built, they’re Permitted going through the process with federal agencies or local agencies, county governments, all this stuff.

They have some rules and regulations they have to abide by, but this one was easy to find some pretty cool little bullet point lists on. So lots of interesting things. If you’re not used to the way wind farms are built. One of them was they use no eminent domain for the project. So eminent domain would be if you’re taking private land for the use of public good.

Next era said, Nope, we’re not doing that. We’re going to have great relationships with everybody on site. So we want to make sure we don’t use eminent domain. They also had a rule where the collection and transmission lines must be underground. They had another one was a 1550 foot setback from the center of any wind turbine to a dwelling.

And this is of a non participating landowner. So if you didn’t have wind turbines on your property, you had to be 1500 feet away. Then they set noise limits between 10 p. m. And seven a. m. Of residential dwellings of not participants and non participants. And they had him set at 45 I know the decibel thing is hard to understand, but that’s small.

They also have shadow flicker limits of 30 hours per year at residential dwellings of non participants. So that’s the amount of time that the shadows would cast basically over the windows of non participants. And then they had a lot of cool notes in there about Hey, this is how you’re going to handle crop.

Damages during construction. This is how you handle drain tile damage during construction. Another neat one was they have to next era has to subsidize the local farmers that are close to the wind farm for his crop spring. Because the air, they basically, the small airlines and airplane or airlines, the small airplanes around there have charged them a little bit extra to fly near the wind turbines.

So next era has to pay them like 50 cents an acre when they crop spray around it. But the last one I thought that was pretty cool was they have a good neighbor policy. So the good neighbor policy states for any landowner that’s located less than a half mile from a turbine, next area’s got to hand them a 1, 500 check every year.

You see some of the things that happen with the permitting process here for the Jordan Creek Wind Farm in Northwest Indiana. So that you guys are our wind farm of the week.

Allen Hall: That’s going to do it for this week’s Uptime Wind Energy podcast. Thanks for listening. And please give us a five star rating on your podcast platform and subscribe in the show notes below to Uptime Tech News, our weekly newsletter.

And check out Rosemary’s YouTube channel, Engineering with Rosie, and we’ll see you here next week on the Uptime Wind Energy podcast.

https://weatherguardwind.com/drone-scandal-wind-energy-china-crisis/

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EchoBolt’s BoltWave Makes Bolt Inspections Easy

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Weather Guard Lightning Tech

EchoBolt’s BoltWave Makes Bolt Inspections Easy

Pete Andrews from EchoBolt joins to discuss ultrasonic bolt inspection, the Bolt Wave device, and blade stud defect detection.

Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTube, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us!

Welcome to Uptime Spotlight, shining light on wind. Energy’s brightest innovators. This is the Progress Powering tomorrow.

Pete Andrews: Pete, welcome to the program. Good to be back. Yeah. See you face to face. Yeah. Yes. This is wonderful. It’s a really great event to catch it with loads of the. UK innovation that are happening in the supply chain. So it’s, yeah, really nice to be here.

Allen Hall: This is really good to meet in person because we have seen a lot of bolt issues in the us, Canada, Australia, yeah.

Uh, all around the world and every time bolt problems come up, I say, have you called Pete Andrews and Echo Bolt and gotten the kit to detect bolt issues? And then who’s Pete? Give me Pete’s phone number. Okay, sure. Uh, but now that we’re here in person, a lot has changed since we first talked to you probably two years ago.[00:01:00]

You’re a bootstrap company based in the UK that has global presence, and I, I think it’s a good start to explain what the technology is and why Echo Bolt matters so much in today’s world.

Pete Andrews: Yeah, absolutely. So, um, as you said, we’re a uk, um, SME, there’s a team of 13 of us based here in the uk. Yeah. But we do deliver our services internationally, but really focused on Northern Europe.

Yeah. But increasingly we’ve done more in the US and North America, a little bit in Canada. Um, but our big offering really is to help wind turbine operators and owners reduce the need to routinely retire in bulks. So we have a quick and simple inspection technology that people can deploy, find out the status of their bolt connections, and then.

Reti them if necessary, but the vast majority of the time we find that they’re static and absolutely fine and can be left [00:02:00] alone. So it’s a real big efficiency boost for wind operators.

Joel Saxum: Well, you’re doing things by prescription now, right? Instead of just blanket cover, we’re gonna do all of this. It’s like, let’s work on the ones that actually need to be worked on.

Let’s do the, the work that we actually need to, and instead of lugging, like we’re looking at the kit right here, and I can, you can hold the case in one hand, let alone the tools in a couple of fingers. As opposed to torque tensioning tools that are this big, they weigh a hundred kilos, and those come with all of their own problems.

So I know that you guys said you’re, you’re focused here. You do a lot of work, um, in the offshore wind world as well. Yeah. I mean, offshore wind is where you add a zero right? To zeros. Yeah. Everything else is that much more complicated. It costs that much more. It’s you’re transitioning people offshore to the transition pieces.

Like there’s so much more HSE risk, dollar risk, all of these different spend things. So. The Echo Bolt systems, these different tools that you have being developed and utilized here first make absolute sense, but now you guys are starting to go to onshore as well.

Pete Andrews: Yeah, that’s right. So I mean, as as you said, that there’s really [00:03:00] three main benefit areas we focus on.

The first one is the health and safety of technicians, right? As you said, some of the fasteners used offshore now are up to MA hundred. So a hundred millimeter diameter bolts,

Joel Saxum: four inches for our American friends. Yeah, absolutely.

Pete Andrews: And they probably weigh. 30 kilos plus per bolt. Yeah. Um, so just the physical manual handling of that sort of equipment and the tightening equipment for those bolts is a huge risk for people.

If you think 150 bolts lifting or maneuvering, the tooling around on on its own can cause all the problems. So as well as the inherent risk of the hydraulic kit failing. So occasionally we see catastrophic tool failure. Is, which have really high potential severity, you know, sort of tensioner heads ejecting or crush injuries from Tor.

So that is really a key focus for our customers, just to [00:04:00] keep their teams safe, but also you have to be the cost effective and the the major cost benefit we allow is that we don’t have to revisit every bolt and every turbine like you’d have to do if you were retyping. So we believe there’s something of the order of a million pounds per installed gigawatt saving.

By moving from a routine REIT uh, maintenance strategy to a focused condition based inspection, you significantly reduce the amount of intervention you make and keep your turbines running more and reduce the boots on the ground on the turbine. So three real kind of, um, key. Benefits for people adopting our technology

Allen Hall: because we routinely see tower bolts being reworked or retention depending on who the manufacturer is.

And I’m watching this go on. I’m like, why are [00:05:00] we doing this? It seems, or the 10% rule, we’re tighten 10% this year, and they’ll come back and see how it’s going. That’s a little insane, right, because you’re just kind of. Tensioning bolts up to see if one of them has a problem and then you just do more of them and we’re wasting so much time because echo bolts figured this out years ago.

You don’t need to do that. You can tell what the tension is in a bolt ultrasonically, which was the original technology, the first gen I’ll call it, uh, that you could tell the length of the bolt. If the length of the bolt is correct within certain parameters, you know that it is tension properly. If it’s shrunk, that probably means it’s not tensioned properly.

That’s a huge advantage because you can’t physically see it. And I know I’ve seen technicians go, oh, I could take a hammer and I can tell you which ones are not tensioned properly wrong. Wrong. And I think that’s where equitable comes in because you’re actually applying a a lot of science simply [00:06:00] to a complex problem because the numbers are so big.

Pete Andrews: Yeah, I mean that, that, that’s been the real. Driving force between our offering is to simplify it. So ultimately we’re based on a non-destructive testing technique. It’s an ultrasonic thickness checking technique, but when from the non-destructive testing background, it’s crack detection, people have time, they can be, it’s a very precision measurement.

People have to be trained in the wind industry. We’re trying to inspect. A thousand, 2000 bolts a day at scale. It’s a completely different, um, ask of the technology and the way the technology has been developed historically has required too much technician expertise, too much configuration and set up time, and hasn’t delivered on the, on the speed that’s needed to be efficient in wind.

And that’s where our bolt wave [00:07:00] unit we’ve, that we’ve developed over the last. 18 months, let’s say, where all of our focus has gone to make it as slick and as easy for a client technician to pick up with minimal training. It’s through an iOS interface. Everyone understands it intuitively. Um, it’s a bit like using the camera app on your phone.

You know, you’re just hitting measure, measure, measure, measure, measure 10 seconds a bolt as you move the, um, ultrasonic transducer across, and then the data gets moved. Automatically to the cloud, to our bolt platform. And customers can view it in near real time. The engineer in the office can see the inspections happened.

They can see if there are any anomalous bolts, and then there can be communication there and then whether an intervention is necessary. So it’s sort of really changed the way our customers think about managing their, um. They’re bolted joints.

Joel Saxum: Well, I think these are, these are the kind of innovations that we love to see, right?

Because [00:08:00] we regularly talk about a shortage of technicians, and this isn’t, I was just learning this this week too, like this is not a wind problem. This is a everywhere problem. No matter what industry you’re in. Use are short of technicians. But we’re seeing like a tool like this is developed to be able to scale that workforce as well.

Right. You don’t need to be an NDT level three expert to go and do these things. ’cause there’s a very few of those people out there. Right? Right. We know the NDT people, a lot of NDT people, and that’s a hard skillset to come by. Yeah. This can be put in the hands of any technician. Yeah, a quick training course.

Just, Hey, this is how you use your iPhone. You can check Instagram, right? Yeah. Okay. You can off figure. Yeah, have fun. See you at lunch. Um, but they can, they can make this happen, right? They can go do these inspections and you’re getting that, that, uh, data collected in the field. Centralized back to an SME that’s looking at it and you don’t have to put that SME in the field and try to scale their ability to go and travel and do all these things.

They can be in the office making sure that the, the QA, QC is done correctly. I love it. I think that that’s the way we need to go with a lot of things. [00:09:00]Uh, and you’re making it happen.

Pete Andrews: Yeah. And it’s a real kind of. F change in mindset for us. So originally when we started Ebot, we were using third party hardware.

Yeah. Which required a bit of that specialism. Yeah. A bit of care about the setup of the project, getting multiple parameters configured before you got going. And it wasn’t really something we could put in the hands of a customer.

Joel Saxum: Yeah.

Pete Andrews: Which meant Ebot scale was limited to what our own team could go and do, and regionally as well.

You know, so we’re UK based. Probably 60% of our customers are uk, but now we have this Northern Europe offshore wind is obviously on our doorstep, but then increasingly we’ve done more and more in North America, so we’ve probably been to five or six sites now in North America and expect that to be a growth market because we can, we can now ship the devices over there, give some virtual training help.

Uh, [00:10:00] people set themselves up and then that opens up that market, you know, so it’s been a real change in strategy for us, but has allowed us to have far more impact than we otherwise would just try to be a pure service.

Allen Hall: Well, let’s talk about the big problem in the states of a minute, which are the root bushing or inserts that are loose in some blades.

When you lose that pushing, you also lose the tension on the bolt that can be measured. Is that something you’re getting involved with quite a bit now because of just trying to determine how many bolts are affected and, and where we are on the safety scale of can we run this turbine or not? Is that something that EE bolt’s been looking into?

Pete Andrews: Yeah, absolutely. So I, I’d say there’s sort of two halves of what we do. There’s the, there’s the bulk wholesale monitoring of. Typically static connections to eliminate this routine retitling where it’s not needed typically, typically. But then we have these edge cases of certain [00:11:00] connections and certain platforms that have known bolt integrity problems, and we are working with clients to really, um, manage those integrity risks.

Blade stud is an absolute classic, you know, sort of, I think almost every turbine OEM on some, if not all of their platforms has got. Embedded risk into their blades, pitch bearing connections. Um, so yeah, exactly as you said, our customers are using the technology for two things really. One is to ensure the bolts have been tightened to the preload that was specified or the target window.

And quite often we find there is an opportunity to increase the preload and therefore increase the resistance to fatigue failure. So. You know, particularly on older sites where the bolts perhaps not in the condition they were on day one. Well, they definitely won’t be. Um, when people have gone and retti them, they haven’t got back to where they, they should be.[00:12:00]

So we can prove that and increase a bit of that resilience, but then also start to look for the segments around the joint where, um, the bolt might start loosening or failures are occurring, and find areas where they can really hone in. And actively manage risk. And that sort of leads to what we’ve decided to do for the next year, particularly with Blade Stud in mind, is evolve this technology.

So whilst it’s also measuring the elongation, we will do a defect scan at the same time. So you’ll monitor your blade stu, um, connection and we’re hoping that we can set the device to flag to you there and then. We believe this bulk has got a defect while you’re here, get it changed out before it fails and, and all the knock on problems, um, from there.

Joel Saxum: So what you’re just pointing to there is a, is a workflow, right? So to me that is typical [00:13:00] of some of the amazing, innovative companies in the UK that I’ve run into throughout my career. And that is, you’re a group of SMEs, you know, bolted connections. That’s what you do, right? But then you’re like, hey. If there’s a tool, we could make a tool that would make our lives a bit easier, then it’s like, well, we could make the entire industry’s lives a little bit easier as well.

So let’s iterate on that. And now you’re able to send these kits around the world to look at these things. Hey, you have a problem with this specific model. We can help you with this because we know the failure mode and we know how to look for it. Let’s do that for you. Also here, you’re doing bolt bulk measurements.

We got that for you. But it all kind of flows back to the fact that Echo Bolt is a team. A bolted connection, SMEs that are making tools and being able to also provide consulting if need be. Yeah. Right. Um, to, to an entire industry. And I think that, um, this is my take on it, right? Wind is stop number one. I think you guys are gonna do a fantastic year, but there’s a lot of, uh, opportunity out there in bolted [00:14:00] connections as well.

Allen Hall: A tremendous amount blade bolts being broken from defects in the crystalline structure. What appears to be a more. Rapidly developing issue across fleets that I’ve seen. I went to a farm this summer and the number of blade bolts that were there on the table that were broken on the conference room table was And the whiteboard office.

Yeah. Yeah. This one,

Joel Saxum: this one.

Allen Hall: Your hard head is not gonna protect you from this one. It’s, it’s, it was this, um, I couldn’t imagine the amount of time they were spending hunting these things down. And of course, the only way they were finding ’em was they were broken. You like to catch ’em before they break because it becomes

Joel Saxum: a safety risk.

Just not too long ago we saw an insurance case where there’s an RCA going on and it is pointing at an entire tower came down. Right. And it is pointing at a mid, mid tower section bolted connection. How often do you guys run into those problems? Or are you contacted by insurance companies or anything like that to, to take a peek at those?

Pete Andrews: We haven’t done anything directly for insurance [00:15:00]companies, but we have been engaged by. Engineering consultancies that are doing RCA type activities. Okay. Um, things like at the end of defect liability periods mm-hmm. A customer has, has seen, they’ve had a lot of, uh, issues from an OEM, maybe an OE EM has offered a modification or an upgrade, assessing whether that upgrade is actually solved the problem or not.

We’ve got involved in, um, but the tower. Issue specifically. It’s actually very rare we find, um, problems with tower connections, but where we do is often where they haven’t achieved good flange flatness, ah, during installation or the bolts have been, let’s say, left out in the elements for a period and lubrication has been, has deteriorated before the bolt’s been installed.

So there are cases out there, but what I would say is. [00:16:00] To think about your whole life cycle, so ensure the bolt’s installed correctly and we can help with that with a QA to say, yes, this torque or tightening method has got you to the load that you want. Do some through life monitoring, but often if you install it correctly, it will it’s operational life.

You will have very little concern. But then in the UK market, we’re increasingly getting involved again at the end of life, right? Life extension where life extension turbines are 20, 25 years old. How does an operator make a decision to carry on running without replacing all bots? Um, and that’s where increasingly we being asked to use the technologist just to say, actually the joint is fine.

The bolts have run in a good, um, operational envelope. Run them on. Don’t replace a hundred percent of them like you might have been recommended to from your, um, yeah. Turbine supplier side. [00:17:00]

Allen Hall: So Pete, if someone’s doing a repower where they’re basically putting a new one in the cell on an existing tower, they’re making a lot of assumptions about all the bolts from the ground up that they’re gonna be okay.

And I know we’re talking about that. We’re in a lot of installations where. If the turbine has gone through a repowered or two. So now those bolts are 20 years old. Yeah. And trying to get ’em to

Joel Saxum: 30 35. 35

Allen Hall: 40. Yeah. I don’t know what they’re doing. By those bolted connections. Are they just like replacing the bolts?

Are they hitting ’em with a hammer again? Is that the, yeah,

Pete Andrews: I mean, they might replace ’em, but you’ve got a problem with the foundation bolts. ’cause they’re obviously often anchor bolts set into concrete, so you have to reuse them and. With the projects, both in wind and in process power industry with the chimney stacks to try and ascertain whether foundation bolts that are set into concrete are still suitable for operations.

So look for corrosion losses, look for [00:18:00] defects. Um, so yeah, they’re all things that need thinking about before you just make the snap decision to repower. But I think

Joel Saxum: a lot of that, uh, going back to a couple minutes ago, you were talking about at the commissioning phase, making sure that you have proper qa, QC of how these things were installed day one, and then making sure that before commissioning of a turbine, they’re checked.

I think that’s really important. We’re starting to see that in the blade world now too, where we’ve been talking about it for a long time, and now when you talk to operators, they’re like, we’re getting inspections done on the blades before they’re hung. Or at the factory before they’re hung. After they’re hung.

Like they want a good foundation baseline. Are you seeing that in the bolted connection world too?

Pete Andrews: Yes. Sort of. It’s just emerging for us. What we’ve found is, so most of our customers are in the operational phase ’cause they are the ones feeling the pain. Yeah. Of the routine retitling work. When they do major components, they sometimes engage us to come and say, can you check [00:19:00] before and after the blade was removed?

What was it? Before we took it off from a a bolt load perspective, what is it afterwards? Can you then recheck after 500 hours When we retalk it? And what we’ve seen there often is the initial install hasn’t got them to where they needed to be and they’ve had to go and do the break in maintenance or the 500 hour REIT to get the bolts to the right load.

So one of the questions that we have is whether. Some of the defects are actually being initiated very early on in that initial running in period and whether if, if actually you’d taken the time at, at the point of assembly to make sure you were correct, whether that avoids some of the knock on integrity concerns.

So yeah, it’s interesting area.

Allen Hall: Well, bolts are what hold wind turbines together and you better know you have the right. Tension and [00:20:00] torque on your bolts to get to the lifetime of the wind turbine and to, and to check it once in a while. And I know there’s a lot of operators I can think of right now in the United States that are sort of doing that job somewhat.

I I think they have missed out on opportunities to save a lot of money and to call it echo bolt. How do people get ahold of you? Because that’s one thing I run into all the time. Like, Hey, hey, you gotta talk to Ebol, call Ebol. How do they get ahold of you?

Pete Andrews: So the easiest ways are via our website. Which is echo bolt.com.

Um, LinkedIn, you’ll find us at Echo Bolt on LinkedIn. Reach out. Our email would be info@cobolt.com. So any of those route and you’ll, uh, reach me and the team and more than happy to speak to you about any of your faulting concerns or problems. We are, uh, yeah, we’re passionate about your problems.

Allen Hall: Pete, thank you so much for being on this podcast.

I, it is great to actually see you in person and see the bolt wave technology. It’s really [00:21:00] impressive. So anybody out there that needs bolt tensioning to checking tools, you need to get ahold of Pete at Echo Bolt and get started today. Thank you Pete. Thanks guys. It’s great to be here.

EchoBolt’s BoltWave Makes Bolt Inspections Easy

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Carbon Capture and Synthetic Fuels

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As we’ve noted in the past, the idea of capturing CO2 from the atmosphere is completely unfeasible, since 99.96% of the air around is something other than CO2 (mostly nitrogen).  However, there are environments that change this equation radically, cement plants being one of them, where the concentration of CO2 emissions is as high as 30% (versus .04%).

Now, this brings the subject of synthetic fuels into the realm of possibility.  Sure, if you want to make gasoline, diesel, and jet fuel, you’ll need two other things: hydrogen (which can come from electrolyzing water), and a considerable amount of energy, as these processes are heavily endothermic, meaning that energy must be supplied from external sources.

The good news is that we have enormous amounts of off-peak wind and nuclear that are wasted every day.  Please see: Doty WindFuels.

Carbon Capture and Synthetic Fuels

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What Trump Is Actually Doing

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With each passing day, there are fewer and fewer American voters who believe the bullshit at left.

Is Trump working hard to stay out of prison? Enrich himself and his family?  Of course.

Could be possibly care less about anything else? Obviously not.

What Trump Is Actually Doing

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